Astria Fireplaces DRL4000 Instruction Sheet

Astria Fireplaces
Brand
Astria Fireplaces
Model
DRL4000
Category
Fireplaces
Type
Instruction Sheet

This manual is also suitable for

1
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appli-
ance is equipped with a three-prong (grounding) plug
for your protection against shock hazard and should
be plugged directly into a properly grounded three-
prong receptacle. The appliance must be electrically
grounded in accordance with local codes or, in the
absence of local codes, the National Electrical Code,
ANSI/NFPA 70-(latest edition). (In Canada, the current
CSA C22-1 Canadian Electrical Code.)
FBK-LIN-B
INSTALLATION INSTRUCTIONS FOR FBK-LIN-B KIT
[FOR USE IN ALLUME60TEN-B, DRL4060TEN-B, ALLUME60TEN AND DRL4060TEN FIREPLACES]
(This Kit is Compatible for One Sided Application only)
HEARTH PRODUCTS
KITS AND ACCESSORIES
901061-00 REV. NC 07/2020
WARNING
This kit must be installed by a qualified installer,
service agency, or gas supplier. These instructions
must be used in conjunction with the installation
and operation manual provided with the fireplace.
IMPORTANT NOTICE
THIS KIT IS COMPATIBLE WITH ONE SIDED FIREPLACES ONLY.
INSTALLER: Leave this manual with the appliance
CONSUMER: Retain this manual for future reference
Kit Components
This kit includes 2 (two) blower assemblies with pre-installed
magnets, one (1) thermal switch magnetic assembly, one (1) speed
control assembly, and these instructions.
TOOLS REQUIRED (not included)
Electric Drill/Driver Gun
Phillips Screwdriver Bits (#2)
5/16 Nut Driver
GENERAL INFORMATION
This blower kit may be used with gas fireplaces listed herein. The
FBK-LIN-B blower kit is used when a unit-mounted variable speed
blower control is desired. The blowers are installed beneath the
rear of firebox. When the fireplace reaches operating temperature,
the thermal switch will turn on the blowers. Room air is drawn in
through the bottom area of the fireplace, heated as it passes across
the firebox, and discharged through the upper air exhaust area at
the top of the firebox. The speed control can be turned up or down
to the desired blower speed.
ALL WARNINGS AND PRECAUTIONS IN THE INSTALLATION AND
OPERATION MANUAL PROVIDED WITH THE FIREPLACE APPLY TO
THESE INSTRUCTIONS.
Blower Kit
Cat. No. Model Kit Name
F4580 FBK-LIN-B Blower Kit 2 pc.
Table 1 (see Figure 1)
THERMAL
SWITCH
ASSEMBLY
SPEED
CONTROL
ASSEMBLY
BLOWER ASSEMBLY
GROUND
TERMINAL
WIRE
HARNESS
Figure 1 - FBK-LIN-B Blower Kit
IHP.us.com 901061-00NC2
FBK-LIN-B INSTALLATION
Figure 4 - Removing Bottom Face
INSTALLING FBK-LIN-B
NOTE: The FBK-LIN-B blower is for application into direct-vent
models listed on this manual only. The FBK-LIN-B blower kit can
be installed before or after fireplace installation. When installing
the FBK-LIN-B thermostatically controlled blower, make sure the
wiring connections from the thermal switch to the blower are con-
nected in place.
NOTE: While performing the installation, arrange all wires in an or-
derly fashion as to not to interfere with other components installed
in the fireplace.
INSTALLING BLOWER KIT IN A NON INSTALLED FIREPLACE
ACCESSING THE FIREPLACE
1. To access the fireplace, first loosen but do not remove the two
(2) top screws, then remove the bottom eight (8) holding the
bottom front fireplace face (Figure 4).
Figure 2 - Removing/Replace Barrier
Bottom Front
Face Barrier
Channel
Push UP on Barrier
Top to slide up then
slide Down pulling
OUT
Bottom
Front Face
Screen
Barrier
UP
DOWN
Figure 3 - Removing Access Door
Access Door
Retaining Bracket
Upper Front Face
Barrier Channel
Remove all
Lower (8)
Screws Loosen Only Upper
Screws on Both Sides
CAUTION
Use gloves as sheet metal parts may be sharp.
FOR ALL INSTALLATIONS
You must first remove the barrier (see Figure 2) and the control
access door (see Figure 3).
1. Lift the barrier to clear the bottom channel and swing the bottom
of the barrier out. Then lower the barrier to clear the top channel.
Place the barrier in a safe location for later reinstallation (see
Figure 2).
2. Lift the control access door upward using the plastic grommets
on the left and right side and remove (see Figure 3).
Plastic Grommet
IHP.us.com901061-00NC 3
FBK-LIN-B INSTALLATION
Figure 5 - Blower Placement
Figure 7 - Mount Speed Control
INSTALLING BLOWER KIT
1. Locate the L-shaped notches on the fireplace base. There will
be two on the rear of each side of the fireplace base used to
properly align the blowers (see Figure 5).
2. Be certain that all wire terminals are securely attached to the
terminals on the blower motor.
3. Locate the left and right blower assemblies in place with the
magnets face down, attaching each to the fireplace bottom as
shown in Figure 5. Ensure that the front corners of blower
brackets are aligned with L shaped cutouts as shown.
4. Install wire clips into the holes as shown in Figure 5 and attach
the wire to them ensuring wiring is fixed to the bottom of the
fireplace.
5. Attach thermal switch magnetic bracket to the bottom of the
firebox bottom cover. The thermal switch must be orientated on
the firebox bottom as shown in Figure 6, in order to properly
operate.
6. Remove the two control bracket mounting screws and mount
the speed control assembly using those same screws and holes
as shown in Figure 7.
7. Plug the power cord from the wire harness into the power
receptacle located on the lower left side of firebox.
8. Fasten ground eyelet on wire harness to base using supplied
screw. See Figure 7.
9. The installation of the blowers is now complete.
10. Reattach the bottom fireplace front face in reverse order. Rein-
stall control access door and barrier.
11. Proceed to install the fireplace.
Line up Front Corners of Blower
Brackets with L-Shaped Notches
Wire Clips (3)
Power
Receptacle Control Bracket
Ground Screw Location
Figure 6 - Thermal Switch/Blower Side View
Blower
Magnets
Route FBK-
LIN-B Blower
Through this
Area
Air Flow
Direction
Thermal Switch and
magnetic bracket
Side view Firebox Bottom
IHP.us.com 901061-00NC4
FBK-LIN-B INSTALLATION
REMOVING INNER COMPONENTS
Remove the following parts for accessing the bottom rear of fire-
place. NOTE: Save all parts/screws removed in a secure location
for later reinstallation.
1. Remove the media (if installed), following the instructions
provided with the Media Kit.
2. Remove the eight (8) 5/16 in. screws securing the media pan
to the burner mounting brackets(see Figure 9).
3. Remove the two (2) screws securing the pilot assembly and the
two (2) screws holding the orifice assembly (see Figure 10).
Figure 10 - Remove Screws (Pilot & Orifice Assemblies)
Remove Pilot
Bracket Screws
Remove Orifice
Mount Bracket
Screws
INSTALLING BLOWER KIT ON A FINISHED INSTALLED FIREPLACE
ACCESSING THE FIREPLACE
1. Pull forward and upward on the door latch handles to unlatch
the door. Swing the top of the glass door away from the fire-
place at about a 15° angle. See Figure 8.
Figure 9 - Removing Pan Media
Pan
Media
Screws holding
the Pan Media
(Qty. 8)
Control
Access Pilot Shield
Burner
Figure 39 - Removing/Replace Glass Door
Glass Door
Door Latch Handle
See Detail B
Door Frame
Door Latch Handle
DETAIL B
IHP.us.com901061-00NC 5
6. Gently pull forward the pilot and orifice assemblies, ensuring not
to bend or put excess stress on pilot supply line (see Figure 12).
Figure 11 - Removing Burner Assembly
Figure 13 - Gasket View
Pilot
Screws
Holding
the burner
Assembly
(Qty. 8)
Gasket exposed,
(Do not remove)
FBK-LIN-B INSTALLATION
Air Shutter
Lever
Figure 12 - Pull Pilot and Orifice Assemblies Forward
Do Not Bend Pilot Supply Line
Gently Pull Forward Pilot
and Orifice Assemblies
7. Remove the eighteen (18) screws securing the firebox bottom
cover plate to the chassis. Be careful not to break the gasket
underneath cover plate (Figure 13).
8. Proceed to installing FBK-LIN-B.
4. Remove the eight (8) 5/16 in. screws securing the burner
assembly to the chassis (see Figure 11).
5. Carefully rotate the burner towards the front to disengage the air
shutter lever and slide the burner to the left, to clear the venturi
tube from the orifice. Then, lift the burner and take it out of the
fireplace.
6
Printed in U.S.A. © 2020 Innovative Hearth Products
P/N 901061-00 Rev. NC 07/2020
Innovative Hearth Products (IHP) reserves the right to make changes at any time,
without notice, in design, materials, specifications, prices and also to discontinue
colors, styles and products. Consult your local distributor for fireplace code information.
1769 East Lawrence Street • Russellville, AL 35654
Figure 14 - Attaching Thermal Switch
Figure 15 - Blower Location
Figure 16 - Installing Blower
INSTALLING FBK-LIN-B
NOTE: While performing the installation, arrange all wires in an
orderly fashion as to not to interfere with other amenities installed
in the fireplace.
1. Be certain that all wire terminals are securely attached to the
terminals on blower motor.
3. Locate the left and right blower assemblies in place with mag-
nets face down, attaching to the fireplace bottom as shown in
Figure 5, Page 3. Ensure front corners of blower brackets are
aligned with L shaped cutouts as shown.
4. Install wire clips as shown in Figure 5 and attach wire to them
ensuring wiring is fixed to the bottom of the fireplace.
5. Attach the thermal switch magnetic bracket to the bottom of the
previously removed firebox bottom cover. The thermal switch
must be orientated on the firebox bottom as shown in Figure
14, in order to properly operate. The blowers will be held in
position against the base by the magnets incorporated onto
the blower housing (Figures 15 and 16).
6. Reinstall the firebox bottom cover using the 18 screws removed
in step 7, (Removing Inner Component).
7. Remove the two control bracket mounting screws and mount
the speed control assembly using those same screws and holes
as shown in Figure 7, Page 3.
8. Plug the power cord from the wire harness into the power
receptacle located on the lower left side of firebox.
9. Reinstall all parts/accessories removed, in reverse order.
NOTE: Care should be taken to properly install air shutter lever
through firebox and verify smooth operation.
Blower Location
FBK-LIN-B INSTALLATION
Thermal Switch Magnet
AC/DC
POWER
ADAPTOR
BATTERY HOLDER
Remove when Using Optional
Battery Holder/Receiver
ON/OFF Switch
Speed Controller
and ON/OFF Switch
DFC WIRE HARNESS
SPARK WIRE CABLE
PILOT GROUND WIRE
PILOT
SENSOR
CABLE
HOOD IGNITER ROD
FLAME SENSOR
PILOT TUBE
CPI SWITCH
OFF (O) = INTERMITTENT PILOT MODE
ON (-) = STANDING PILOT MODE
PROFLAME DFC BOARD
PROFLAME VALVE
ELECTRONIC
PILOT ASSEMBLY
B = BLACK
BR = BROWN
GY = GRAY
PU = PURPLE
R = RED
BL = BLUE
G = GREEN
O = ORANGE
W = WHITE
Y = YELLOW
WIRING COLOR CODE
B
B
R
R
W
W
B
B
B
B
BL
BL
G
G
O
Y
Y
R
R
Y
G
O
B
GWG
W
Circulation
BLOWER (OPTIONAL) Main Power Cord
Thermal Switch
Blower Right
Circulation
Blower Left
B
R
DOUBLE RECEPTACLE
JUNCTION BOX
HOT
HOT
NEUTRAL
GROUND
B
R
W
G
Figure 17 - Wiring Diagram
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  • Page 5 5
  • Page 6 6

Astria Fireplaces DRL4000 Instruction Sheet

Astria Fireplaces
Brand
Astria Fireplaces
Model
DRL4000
Category
Fireplaces
Type
Instruction Sheet
This manual is also suitable for
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