Saris H3 Direct Drive Belt Service Kit User manual

  • Hello! I've reviewed the user manual for the SARIS H3 Direct Drive Belt Service Kit. This document provides detailed instructions on replacing the drive belt, including steps for disassembly, tension adjustment, and reassembly. I'm ready to answer your questions about the belt replacement process or any other information in the manual.
  • What tools are needed to remove the endcap?
    What size Allen key is used to remove the side cover screws?
    How do I loosen the tension on the belt?
    What is the distance between the two washers after tightening the tension screw?
H3 Drive Belt Replacement
Manual
Customer Service
800.783.7257
saris.com
29265A Direct Drive Belt Service Kit Manual.indd 129265A Direct Drive Belt Service Kit Manual.indd 1 3/18/2020 9:06:07 AM3/18/2020 9:06:07 AM
2
Disconnect the power cord and remove the bicycle from the Hammer.
If necessary, remove the cassette and freehub from the trainer. It is easiest to remove the whole freehub
assembly by removing the endcap with 5mm Allen for the QR endcaps and an adjustable wrench for all
others.
1
29265A Direct Drive Belt Service Kit Manual.indd 229265A Direct Drive Belt Service Kit Manual.indd 2 3/18/2020 9:06:07 AM3/18/2020 9:06:07 AM
3
2
Lay the trainer on its side on a mat or towel to prevent scratching. The drive side of the trainer is pointed
up. Insert 5mm Allen key turning counter clockwise to remove endcap.
29265A Direct Drive Belt Service Kit Manual.indd 329265A Direct Drive Belt Service Kit Manual.indd 3 3/18/2020 9:06:08 AM3/18/2020 9:06:08 AM
4
3
Remove the side cover by loosening the 5 smaller screws with a 1/8 Allen key, and the 2 larger screws
with a T30 key turning counter clockwise.
29265A Direct Drive Belt Service Kit Manual.indd 429265A Direct Drive Belt Service Kit Manual.indd 4 3/18/2020 9:06:09 AM3/18/2020 9:06:09 AM
5
4
Lift the case of the Hammer to gain access to
the tension screw, you can gain access to the
tension screw port by opening up the leg.
Open leg to outward position.
29265A Direct Drive Belt Service Kit Manual.indd 529265A Direct Drive Belt Service Kit Manual.indd 5 3/18/2020 9:06:11 AM3/18/2020 9:06:11 AM
6
5
Using the 5mm Allen Turn the tension screw counter clockwise.
29265A Direct Drive Belt Service Kit Manual.indd 629265A Direct Drive Belt Service Kit Manual.indd 6 3/18/2020 9:06:13 AM3/18/2020 9:06:13 AM
7
6
You should be able to rock bolt freely from side to side.
Unthread bolt until 1/4in -
1/2in is exposed.
29265A Direct Drive Belt Service Kit Manual.indd 729265A Direct Drive Belt Service Kit Manual.indd 7 3/18/2020 9:06:14 AM3/18/2020 9:06:14 AM
8
7
Once tension bolt is completely loosened you
can remove the belt from the pulley wheel.
Slide the belt between the pulleys and remove
the belt.
29265A Direct Drive Belt Service Kit Manual.indd 829265A Direct Drive Belt Service Kit Manual.indd 8 3/18/2020 9:06:17 AM3/18/2020 9:06:17 AM
9
8
Slide the old belt out between the two pulleys. To install the new belt slide the new belt
between the two pulleys.
29265A Direct Drive Belt Service Kit Manual.indd 929265A Direct Drive Belt Service Kit Manual.indd 9 3/18/2020 9:06:20 AM3/18/2020 9:06:20 AM
10
9
Gently pull the belt over the large pulley wheel. Carefully spin the flywheel clockwise while gently
pushing the belt onto the fly wheel.
29265A Direct Drive Belt Service Kit Manual.indd 1029265A Direct Drive Belt Service Kit Manual.indd 10 3/18/2020 9:06:22 AM3/18/2020 9:06:22 AM
11
10
The path for the belt is around the large flywheel and then in between the two pulleys.
29265A Direct Drive Belt Service Kit Manual.indd 1129265A Direct Drive Belt Service Kit Manual.indd 11 3/18/2020 9:06:25 AM3/18/2020 9:06:25 AM
12
11
Tighten the tension screw. Periodically rock the tension screw to
make sure it is seated.
29265A Direct Drive Belt Service Kit Manual.indd 1229265A Direct Drive Belt Service Kit Manual.indd 12 3/18/2020 9:06:26 AM3/18/2020 9:06:26 AM
13
12
Check the distance between the two washers
with the provided measuring gauge. It should be
3/4in.
Close the leg and install the case. Tighten down
all the fasteners until snug. Reinstall the freehub.
Once installed perform rolldown calibration.
29265A Direct Drive Belt Service Kit Manual.indd 1329265A Direct Drive Belt Service Kit Manual.indd 13 3/18/2020 9:06:27 AM3/18/2020 9:06:27 AM
14
For a full warranty www.saris.com/support/warranty
Saris 5253 Verona Road Madison WI 53711 608-274-6550 | 800-783-7257 www.saris.com 29265A 03/20
29265A Direct Drive Belt Service Kit Manual.indd 1429265A Direct Drive Belt Service Kit Manual.indd 14 3/18/2020 9:06:27 AM3/18/2020 9:06:27 AM
/