Meyer Side To Side Tarp System Owner's manual

Side-

to

9 / 2015

to

-Side

Tarp System

Parts Book

Tarp System

PB-SSTR

S

ee Roll Rite’s manual for proper operation a

You may also contact Roll Rite at

2

www.meyermfg.com

ee Roll Rite’s manual for proper operation a

nd maintenance of their side-to-

side

You may also contact Roll Rite at

1-800-297-9905 or visit their website at

www.rollrite.com

1-800-325-9103

www.meyermfg.com

side

tarp system.

www.rollrite.com

.

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TABLE OF CONTENTS

1.0 Maintenance ........................................................................................................ 5

2.0 Wiring Schematic ............................................................................................... 6

2.1 Tarp System Control Module LED Codes .................................................... 8

2.2 Troubleshooting Guide ................................................................................ 9

3.0 Tarp Components ............................................................................................. 11

Electrical Components ........................................................................................ 12

6-Spring Top Mount Without Tube ...................................................................... 14

Front Pivot Arm ................................................................................................... 15

Axle Kit ............................................................................................................... 16

Axle Kit Hardware ............................................................................................... 17

Tarp Return ........................................................................................................ 18

4.0 Bows & Mounting Components ...................................................................... 19

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1.0 MAINTENANCE

Maintenance intervals vary based on environmental conditions.

Roll Rite, LLC recommends that:

− All electrical connections should be cleaned and greased regularly to prevent corrosion (fill all

electrical boots, limit switch boots, etc. with dielectric grease). Electrical connections can be

found at all motors, switches, contactors, limit switches, control boxes and batteries.

− All bearings with grease fittings and tower legs must be greased regularly (Item 1).

− Check and tension all set screws. Set screws should be tightened until they touch and then

torque them ¾ of a revolution beyond that.

− Check motor mounting bolts and torque to 70 in-lbs (5.8 ft-lbs).

− All mounting hardware should be checked to ensure all system components are securely

fastened.

− Visually inspect all moving parts for abnormal or excessive wear.

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2.0 WIRING SCHEMATIC

(9100 Trailers Prior to SN 1391259)

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(9100 Trailers SN 1391259 & Later)

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2.1 Tarp System Control Module LED Codes

LED Activity

LED Description

LED Activity Du

ration

Off

Ready to run

While at rest

Solid O

n

Motor is running normally

While running

2 F

lashes

Programmed stall current:

Indicates proper tarp tension at end of cycle.

Repeats twice then resets

3 F

lashes

Module over current protection

Repeats for 10

seconds then resets

4 F

lashes

Motor overheat protection

Repeats for 10 seconds then resets

5 F

lashes

Over voltage ( >15.5 volts)

Will repeat continuously until voltage drops below 15.5

volts then reset after 10 sec. During 10 sec reset, unit will

function normally.

6 F

lashes

Under voltage (<7.5 volts)

Will repeat continuously until voltage is above 7.5 volts

then reset after 10 sec. During 10 sec reset, unit will

function normally.

7 F

lashes

Wiring fault: no load attached, motor leads

improperly connected, motor lead shorted to

ground.

Will continue to repeat until fault is corrected, then reset.

Notes

 The unit will not function while the LED is flashing, except as noted above.

 Wiring incorrectly or shorting across the terminals while wiring could damage the module. See

Troubleshooting Guide on following page for more information.

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2.2 Troubleshooting Guide

Problem

Problem Description

No Operation

No LED

If attempting to operate the module and there is no LED activity, check the power supply (de

ad

battery, severed connection to battery, circuit breaker tripped, etc). No operation could also mean

that the + and – wires are backwards/swapped.

2

F

lashes

If flashing this code before end of cycle, there is likely a problem with the tarp system. Che

ck the

system for obstructions or damage that would cause added difficulty to roll the tarp. Repair issue

and try running system again.

3

F

lashes

Same as above.

4

F

lashes

Caused by excessive cycling without allowing the motor to cool down. Allow the mo

tor to cool down

and try again (longer cool down time = longer allowable operation time).

5 F

lashes

Check battery voltage and alternator voltage. Repair issue and try running system again.

6 F

lashes

Check battery voltage. If okay then check for poor co

nnection between battery and module (loose

or corroded terminal, damaged wire, damaged circuit breaker), etc.

7 F

lashes

There are multiple reasons for this code:

 Bad connection between module and motor. Check for loose or corroded connections or

bad motor (example: worn out brushes).

 Motor lead shorted to ground. Check for bare or pinched wires between module and motor.

 Damaged module. This can occur if the module is wired or connected improperly or if

arching occurs across the terminals. To check for a damaged module, leave power and

ground connected, completely disconnect the motor wires, and use a metal wrench or

screwdriver to short across the M1 & M2 terminals on the module. If the module still blinks

the 7 flash code it will need to be replaced.

 Miswired. Check for battery wires connected to the motor output terminals and the motor

wires connected to the + and – input terminals.

One

W

ay

/

Intermittent

Operation

Check for

disconnected or loose input wire. Check for

moisture or contamination bet

ween the

module spade terminals. Clean and add dielectric grease. Also check output from switch/RF.

Switch/RF should only have voltage in one direction at a time when depressed. If both switch/rf

outputs have voltage simultaneously, relay output will be sporadic. If so, replace switch/rf.

Motor Instantly On

When Power is

Connected

Miswired. Check for battery wires connected to the motor output terminals and motor wires

connected to the + and – input terminals.

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PB-SSTR

3.0 TARP COMPONENTS

KEY PART NUMBER QTY

DESCRIPTION

1 100-8003-50 1

Pivot, Assembled Front Arm; See Page

2 100-8003-1-1 1

Gear Motor, Tarp Stretcher

3 100-8003-1-P-1 1

Pivot, 6

4 100-8003-1-1-1 1

Bracket, Aluminum for Mounting Top Mount Pivot to Vertical Surface

5 100-8003-4-FT 15/20

16GA 3

6 100-8009-1-5 1

Hardware Bag

7 100-8000-1-1-9 1

Electric Kit, Rite Touch

8 100-8000-3 1

Tarp Return for 3" Axle

9

100-8004-5 1

81/9100 Front end Cap (No Extension)

100-8004-5-EXT 1

81/9100 Front En

10

100-8004-2 1

81/9100 Rear End Ca

100-8004-2-EXT 1

81/9100 Rear End Cap (Extension)

11 Call Factory 1

Tarp 22 oz Vinyl STS with Ridge Pole Pocket

12 See Page 16 1

Axle Kit

11

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3.0 TARP COMPONENTS

DESCRIPTION

Pivot, Assembled Front Arm; See Page

15

Gear Motor, Tarp Stretcher

Pivot, 6

-Spring Top Mount Pivot without Tube (

Passenger Stowage

Bracket, Aluminum for Mounting Top Mount Pivot to Vertical Surface

16GA 3

-Conductor Wire (20’ for Semi Trailer Models)

Hardware Bag

Electric Kit, Rite Touch

with Rocker Switch; See Page 12

Tarp Return for 3" Axle

81/9100 Front end Cap (No Extension)

81/9100 Front En

d Cap (Extension)

81/9100 Rear End Ca

p (No Extension)

81/9100 Rear End Cap (Extension)

Tarp 22 oz Vinyl STS with Ridge Pole Pocket

Axle Kit

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Passenger Stowage

); See Page 14

Bracket, Aluminum for Mounting Top Mount Pivot to Vertical Surface

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Electrical Components

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Electrical Components

Note: Prior to serial numbers QD15216, 15T3242, 1581282, 1491374, 15T9205, SI158720287

used 6 gage wire. Serial numbers QD15216, 15T3242, 1581282, 1491374, 15T9205,

SI158720287 and later use 8 gage wire.

KEY PART NUMBER QTY DESCRIPTION

0

100-8000-1-1-9

1

Electric Kit, Rite Touch with Rocker Switch; SN 1381237, 1391259, 13T3217

& Later

100-8003-3

1

Electric Kit with Relay and Rocker Switch; Prior to SN 1381237, 1391259,

13T3217

1

100-8000-1-1-9-1 1 Relay, Rite Touch Amp Sensing; SN 1381237, 1391259, 13T3217 & Later

100-8000-1-1-5-3 1 Relay, Rite; Prior to SN 1381237, 1391259, 13T3217

2 156-8-2-1 4 Rubber Boot for Use with Rite Touch

3

156-RT-8-375-1 2 Terminal, 8 GA w/ 3/8" Ring

156-RT-6-375-1 2 Terminal, 6 GA w/ 3/8” Ring

4

156-RT-8-250-1 4 Terminal, 8 GA with 1/4" Ring

156-RT-6-250-1 4 Terminal, 6 GA with 1/4” Ring

5

156-RT-8-190-1 4 Terminal, 8 GA w/ #10 Ring for Motor

156-RT-6-190-1 4 Terminal, 6 GA w/ #10 Ring for Motor

6 810-2520-Z 2 1/4" Spin Lock Nut

7 851-2520-1Z 2 1/4" x 1" Hex Head Bolt

8

100-8000-1-1-9-2 1 50-Amp Manual Reset Breaker; SN 1381237, 1391259, 13T3217 & Later

100-8000-1-1-5-2

1

35-Amp Outdoor Manual Reset Circuit Breaker; Prior to SN1381237,

1391259, 13T3217

9 813K-1032-Z 2 #10-32 Kep Nut

10 100-8000-1-1-6 1 Rocker Switch (Open/Close)

11 100-8000-1-1-7 1 Mounting Bracket for Rocker Switch

12 156-TFB-22-18-1 5 18 GA Insulated Quick Disconnect Terminal

13 156-RT-14-375-1 1 14 GA Insulated Terminal w/ 3/8" Ring

14 156-B-18-10-1 2 Rubber Boot for Motor

NS 156-8/2-1 AR 8GA Dual Conductor Wire

NS

100-8003-4 1 16GA 3-Conductor Wire 15’ in Length

100-8003-4-FT 20 16GA 3-Conductor Wire (20’ for Semi Trailer Models)

NS

100-8003-2-1 1 Dual Conductor

100-8003-2-2 1 Socket Plug, Dual Conductor

100-8003-2 1 Plug / Socket Set

NS

56-0005-1 1 4-Conductor Plug

56-0004 1 4-Conductor Socket

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6-

Spring Top Mount Pivot Without Tube

KEY PART NUMBER QTY

0 100-8003-1-P-1 1

1 100-8003-1-P-1-1 1

2 100-8000-1-2-8 2

3 802P-3816-1.25Z 6

4 815-3816-Z 6

5 100-8000-1-2-9 1

6 808-1.25-1.88-18 1

7 100-8000-1-2-12 6

8 100-8000-1-2-5 1

9 100-8000-1-2-13 1

10 823-.125-1.25Z 1

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Spring Top Mount Pivot Without Tube

(

Passenger Stowage

DESCRIPTION

Pivot, 6-Spring Top Mount Pivot without Tube (

Passenger Stowage

6-Spring Top Mount Pivot Bracket

Carrier Under Body Flanged Bearing

3/8" - 16 x 1-1/4" Button Head Bolt

Nylock Nut 3/8"

1-1/4" External Snap Ring for Pivot Pin

1-1/4" Machinery Bushing for Pivot Pin

Spring, Spiral Torsion 1-1/4"

Pivot Pin for 5 & 6-Spring Roller Bearing (Driver Side)

1/2" x 5-1/4" Clevis Pin

1/8" Cotter Pin

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Passenger Stowage

)

Passenger Stowage

)

PB-SSTR

KEY PART NUMBER QTY

DESCRIPTION

0 100-8003-50 1 P

ivot, Assembled Front Arm

1 100-8003-6 1

Base Pivot Tube (31" Tube)

2 100-8003-5 1

Upper Pivot Tube S/S

3 100-8003-5-1 1

Rubber Grommet 1" ID .25 Groove

4 100-8000-1-2-9 1 1

-

5 100-8000-1-9-5 4 1

-

6 100-8003-6-1 1

Rubber Grommet 7/8" ID .125" Groove

7 100-8005-2 1

Knuckle Pin Plate

8 100-8005-3 1 3

-

9 100-8000-1-2-12 2

Spring, Spiral Torsion 1

10 100-8004-1-1 1

Axle Stabili

11 802P-3816-1.25Z 2

1/2" x 1

12 815-3816-Z 2

1/2"

13 805-0050-Z 2

1/2" Flat Washer

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Front Pivot Arm

DESCRIPTION

ivot, Assembled Front Arm

Base Pivot Tube (31" Tube)

Upper Pivot Tube S/S

(13.06" Tube)

Rubber Grommet 1" ID .25 Groove

-

1/4" External Snap Ring for Pivot Pin

-

1/4" Poly T-Bushing for Pivot Pin

Rubber Grommet 7/8" ID .125" Groove

Knuckle Pin Plate

-

Spring Knuckle Pivot Pin for SS Arm

Spring, Spiral Torsion 1

-1/4"

Axle Stabili

zer Bushing for Standard Axle

1/2" x 1

-1/2" Button Head Bolt

1/2"

- 13 Nylock Nut

1/2" Flat Washer

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PB-SSTR

KEY PART NUMBER QTY

DESCRIPTION

1 100-8004-1-2 AR

Locking Lip

2 100-8004-1-4 AR

Rod, Steel Tarp

3 100-8004-1-9 AR Axle

Splice

4 100-8004-13 AR

4" Ridge Pole (

5 100-8004-1-3 1 Axle

Splice

6 100-8004-14 AR

Ridge

7 100-8004-1-8 AR

Axle, WTSS, Clip Style (By the Foot)

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Axle Kit

DESCRIPTION

Locking Lip

(By the Foot, 12’ Increments)

Rod, Steel Tarp

Securing for STS with Swedge

(By the Foot, 13’ Increments)

Splice

–

Motor End with 1” Shaft (By the Foot, 1’ Increments)

4" Ridge Pole (

By the Foot, 12’ Increments)

Splice

– 3/4” Shaft Adaptor (By the Foot, 2’ Increments)

Ridge

Pole, Splice – (By the Foot, 3’ Increments)

Axle, WTSS, Clip Style (By the Foot)

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(By the Foot, 13’ Increments)

Motor End with 1” Shaft (By the Foot, 1’ Increments)

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Axle Kit Hardware (Tarp Clips, Catches, Rails, Etc.

KEY PART NUMBER QTY

1 100-8004-6 4/5

2 100-8004-6-1 4/5

3 100-8004-6-2 4/5

4 100-8004-1-5 1

5 100-8004-1-3-1-ASM 1

6 100-8004-1-10 AR

7 100-8004-1-6 2

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Axle Kit Hardware (Tarp Clips, Catches, Rails, Etc.

)

DESCRIPTION

Tarp Stop w/ Bracket

Tarp Stop without Bracket

Bracket for Tarp Stop

3" Axle End Cap with Screws

Shim Hardware Kit for 3" Axle

Tarp Clips

6" Guard Rub Rail

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PB-SSTR

KEY PART NUMBER QTY

DESCRIPTION

0 100-8000-3 1

Tarp Return Kit with Bushing, Guide and Screws

1 100-8000-3-1-HD 1

Tarp Return Bushing

2 100-8000-3-2 1

Tarp Return Strap Guide

3 100-8000-3-3-HD 1

17’ Strap for Tarp Return

4 100-8000-3-4 1

Buckle for Tarp Return

5 100-8000-3-5 1

Bushing Guides with Screws (Pair)

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Tarp Return

DESCRIPTION

Tarp Return Kit with Bushing, Guide and Screws

Tarp Return Bushing

Tarp Return Strap Guide

17’ Strap for Tarp Return

Buckle for Tarp Return

Bushing Guides with Screws (Pair)

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PB-SSTR

4.0

BOWS & MOUNTING COMPONENTS

KEY PART NUMBER QTY

1

100-8000-1-1-11 1

100-8000-1-1-12 1

2

100-8004-3-7 8

100-8004-3-5 8

3 100-8004-3-5-1 8

4 100-8004-3-5-3 8

5 100-8004-3-5-2 8

6

100-8004-3-FL-1 4

100-8004-3-6 4

7 100-8080-2-3 1

8

25-8087-1 1

25-8087-3 1

9 25-8115-1 1

10 25-8115-2 1

11 25-8117-1 5

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BOWS & MOUNTING COMPONENTS

DESCRIPTION

Standard Front Control Bracket

Double Door Front Control Bracket

Low Profile Bow Mount Plate

; Prior to SN 1481308 & 1491273

Steel Roof Bow Mount Bracket

Assembly; SN 1481308, 1491273 & Later

Steel Bow Mount Plate

Steel Bow Mount Bracket Pin

Steel Bow Mount Bracket Swivel

Composite Tarp Bow; Prior to SN 1481308 & 1491273

Steel Tarp Bow; SN 1481308, 1491273 & Later

RT Pivot Arm Mount Bracket

81/9100 WTSS Strap Return Mount; Prior to 2013 SN

81/9100RT WTSS Strap Return Mount; 2013 SN & Later

Front Left Tarp Corner Bracket

Rear Left Tarp Corner Bracket

Tarp Extension Support

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; Prior to SN 1481308 & 1491273

Assembly; SN 1481308, 1491273 & Later

Meyer Manufacturing Corporation

574 West Center Avenue

Dorchester, WI 54425

Phone: 1-800-325-9103

Fax: 715-654-5513

Email: sales@meyermfg.com

Website: www.meyermfg.com

Meyer Side To Side Tarp System Owner's manual

Meyer Side To Side Tarp System Owner's manual

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