Meyer Side To Side Tarp System Owner's manual

Meyer
Brand
Meyer
Model
Side To Side Tarp System
Type
Owner's manual
Side-
to
9 / 2015
to
-Side
Tarp System
Parts Book
Tarp System
PB-SSTR
S
ee Roll Rite’s manual for proper operation a
You may also contact Roll Rite at
2
www.meyermfg.com
ee Roll Rite’s manual for proper operation a
nd maintenance of their side-to-
side
You may also contact Roll Rite at
1-800-297-9905 or visit their website at
www.rollrite.com
1-800-325-9103
www.meyermfg.com
side
tarp system.
www.rollrite.com
.
PB-SSTR 3 1-800-325-9103
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TABLE OF CONTENTS
1.0 Maintenance ........................................................................................................ 5
2.0 Wiring Schematic ............................................................................................... 6
2.1 Tarp System Control Module LED Codes .................................................... 8
2.2 Troubleshooting Guide ................................................................................ 9
3.0 Tarp Components ............................................................................................. 11
Electrical Components ........................................................................................ 12
6-Spring Top Mount Without Tube ...................................................................... 14
Front Pivot Arm ................................................................................................... 15
Axle Kit ............................................................................................................... 16
Axle Kit Hardware ............................................................................................... 17
Tarp Return ........................................................................................................ 18
4.0 Bows & Mounting Components ...................................................................... 19
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1.0 MAINTENANCE
Maintenance intervals vary based on environmental conditions.
Roll Rite, LLC recommends that:
− All electrical connections should be cleaned and greased regularly to prevent corrosion (fill all
electrical boots, limit switch boots, etc. with dielectric grease). Electrical connections can be
found at all motors, switches, contactors, limit switches, control boxes and batteries.
− All bearings with grease fittings and tower legs must be greased regularly (Item 1).
− Check and tension all set screws. Set screws should be tightened until they touch and then
torque them ¾ of a revolution beyond that.
− Check motor mounting bolts and torque to 70 in-lbs (5.8 ft-lbs).
− All mounting hardware should be checked to ensure all system components are securely
fastened.
− Visually inspect all moving parts for abnormal or excessive wear.
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2.0 WIRING SCHEMATIC
(9100 Trailers Prior to SN 1391259)
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(9100 Trailers SN 1391259 & Later)
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2.1 Tarp System Control Module LED Codes
LED Activity
LED Description
LED Activity Du
ration
Off
Ready to run
While at rest
Solid O
n
Motor is running normally
While running
2 F
lashes
Programmed stall current:
Indicates proper tarp tension at end of cycle.
Repeats twice then resets
3 F
lashes
Module over current protection
Repeats for 10
seconds then resets
4 F
lashes
Motor overheat protection
Repeats for 10 seconds then resets
5 F
lashes
Over voltage ( >15.5 volts)
Will repeat continuously until voltage drops below 15.5
volts then reset after 10 sec. During 10 sec reset, unit will
function normally.
6 F
lashes
Under voltage (<7.5 volts)
Will repeat continuously until voltage is above 7.5 volts
then reset after 10 sec. During 10 sec reset, unit will
function normally.
7 F
lashes
Wiring fault: no load attached, motor leads
improperly connected, motor lead shorted to
ground.
Will continue to repeat until fault is corrected, then reset.
Notes
The unit will not function while the LED is flashing, except as noted above.
Wiring incorrectly or shorting across the terminals while wiring could damage the module. See
Troubleshooting Guide on following page for more information.
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2.2 Troubleshooting Guide
Problem
Problem Description
No Operation
No LED
If attempting to operate the module and there is no LED activity, check the power supply (de
ad
battery, severed connection to battery, circuit breaker tripped, etc). No operation could also mean
that the + and – wires are backwards/swapped.
2
F
lashes
If flashing this code before end of cycle, there is likely a problem with the tarp system. Che
ck the
system for obstructions or damage that would cause added difficulty to roll the tarp. Repair issue
and try running system again.
3
F
lashes
Same as above.
4
F
lashes
Caused by excessive cycling without allowing the motor to cool down. Allow the mo
tor to cool down
and try again (longer cool down time = longer allowable operation time).
5 F
lashes
Check battery voltage and alternator voltage. Repair issue and try running system again.
6 F
lashes
Check battery voltage. If okay then check for poor co
nnection between battery and module (loose
or corroded terminal, damaged wire, damaged circuit breaker), etc.
7 F
lashes
There are multiple reasons for this code:
Bad connection between module and motor. Check for loose or corroded connections or
bad motor (example: worn out brushes).
Motor lead shorted to ground. Check for bare or pinched wires between module and motor.
Damaged module. This can occur if the module is wired or connected improperly or if
arching occurs across the terminals. To check for a damaged module, leave power and
ground connected, completely disconnect the motor wires, and use a metal wrench or
screwdriver to short across the M1 & M2 terminals on the module. If the module still blinks
the 7 flash code it will need to be replaced.
Miswired. Check for battery wires connected to the motor output terminals and the motor
wires connected to the + and – input terminals.
One
W
ay
/
Intermittent
Operation
Check for
disconnected or loose input wire. Check for
moisture or contamination bet
ween the
module spade terminals. Clean and add dielectric grease. Also check output from switch/RF.
Switch/RF should only have voltage in one direction at a time when depressed. If both switch/rf
outputs have voltage simultaneously, relay output will be sporadic. If so, replace switch/rf.
Motor Instantly On
When Power is
Connected
Miswired. Check for battery wires connected to the motor output terminals and motor wires
connected to the + and – input terminals.
PB-SSTR
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PB-SSTR
3.0 TARP COMPONENTS
KEY PART NUMBER QTY
DESCRIPTION
1 100-8003-50 1
Pivot, Assembled Front Arm; See Page
2 100-8003-1-1 1
Gear Motor, Tarp Stretcher
3 100-8003-1-P-1 1
Pivot, 6
4 100-8003-1-1-1 1
Bracket, Aluminum for Mounting Top Mount Pivot to Vertical Surface
5 100-8003-4-FT 15/20
16GA 3
6 100-8009-1-5 1
Hardware Bag
7 100-8000-1-1-9 1
Electric Kit, Rite Touch
8 100-8000-3 1
Tarp Return for 3" Axle
9
100-8004-5 1
81/9100 Front end Cap (No Extension)
100-8004-5-EXT 1
81/9100 Front En
10
100-8004-2 1
81/9100 Rear End Ca
100-8004-2-EXT 1
81/9100 Rear End Cap (Extension)
11 Call Factory 1
Tarp 22 oz Vinyl STS with Ridge Pole Pocket
12 See Page 16 1
Axle Kit
11
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3.0 TARP COMPONENTS
DESCRIPTION
Pivot, Assembled Front Arm; See Page
15
Gear Motor, Tarp Stretcher
Pivot, 6
-Spring Top Mount Pivot without Tube (
Passenger Stowage
Bracket, Aluminum for Mounting Top Mount Pivot to Vertical Surface
16GA 3
-Conductor Wire (20’ for Semi Trailer Models)
Hardware Bag
Electric Kit, Rite Touch
with Rocker Switch; See Page 12
Tarp Return for 3" Axle
81/9100 Front end Cap (No Extension)
81/9100 Front En
d Cap (Extension)
81/9100 Rear End Ca
p (No Extension)
81/9100 Rear End Cap (Extension)
Tarp 22 oz Vinyl STS with Ridge Pole Pocket
Axle Kit
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Passenger Stowage
); See Page 14
Bracket, Aluminum for Mounting Top Mount Pivot to Vertical Surface
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Electrical Components
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PB-SSTR 13 1-800-325-9103
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Electrical Components
Note: Prior to serial numbers QD15216, 15T3242, 1581282, 1491374, 15T9205, SI158720287
used 6 gage wire. Serial numbers QD15216, 15T3242, 1581282, 1491374, 15T9205,
SI158720287 and later use 8 gage wire.
KEY PART NUMBER QTY DESCRIPTION
0
100-8000-1-1-9
1
Electric Kit, Rite Touch with Rocker Switch; SN 1381237, 1391259, 13T3217
& Later
100-8003-3
1
Electric Kit with Relay and Rocker Switch; Prior to SN 1381237, 1391259,
13T3217
1
100-8000-1-1-9-1 1 Relay, Rite Touch Amp Sensing; SN 1381237, 1391259, 13T3217 & Later
100-8000-1-1-5-3 1 Relay, Rite; Prior to SN 1381237, 1391259, 13T3217
2 156-8-2-1 4 Rubber Boot for Use with Rite Touch
3
156-RT-8-375-1 2 Terminal, 8 GA w/ 3/8" Ring
156-RT-6-375-1 2 Terminal, 6 GA w/ 3/8” Ring
4
156-RT-8-250-1 4 Terminal, 8 GA with 1/4" Ring
156-RT-6-250-1 4 Terminal, 6 GA with 1/4” Ring
5
156-RT-8-190-1 4 Terminal, 8 GA w/ #10 Ring for Motor
156-RT-6-190-1 4 Terminal, 6 GA w/ #10 Ring for Motor
6 810-2520-Z 2 1/4" Spin Lock Nut
7 851-2520-1Z 2 1/4" x 1" Hex Head Bolt
8
100-8000-1-1-9-2 1 50-Amp Manual Reset Breaker; SN 1381237, 1391259, 13T3217 & Later
100-8000-1-1-5-2
1
35-Amp Outdoor Manual Reset Circuit Breaker; Prior to SN1381237,
1391259, 13T3217
9 813K-1032-Z 2 #10-32 Kep Nut
10 100-8000-1-1-6 1 Rocker Switch (Open/Close)
11 100-8000-1-1-7 1 Mounting Bracket for Rocker Switch
12 156-TFB-22-18-1 5 18 GA Insulated Quick Disconnect Terminal
13 156-RT-14-375-1 1 14 GA Insulated Terminal w/ 3/8" Ring
14 156-B-18-10-1 2 Rubber Boot for Motor
NS 156-8/2-1 AR 8GA Dual Conductor Wire
NS
100-8003-4 1 16GA 3-Conductor Wire 15’ in Length
100-8003-4-FT 20 16GA 3-Conductor Wire (20’ for Semi Trailer Models)
NS
100-8003-2-1 1 Dual Conductor
100-8003-2-2 1 Socket Plug, Dual Conductor
100-8003-2 1 Plug / Socket Set
NS
56-0005-1 1 4-Conductor Plug
56-0004 1 4-Conductor Socket
PB-SSTR
6-
Spring Top Mount Pivot Without Tube
KEY PART NUMBER QTY
0 100-8003-1-P-1 1
1 100-8003-1-P-1-1 1
2 100-8000-1-2-8 2
3 802P-3816-1.25Z 6
4 815-3816-Z 6
5 100-8000-1-2-9 1
6 808-1.25-1.88-18 1
7 100-8000-1-2-12 6
8 100-8000-1-2-5 1
9 100-8000-1-2-13 1
10 823-.125-1.25Z 1
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Spring Top Mount Pivot Without Tube
(
Passenger Stowage
DESCRIPTION
Pivot, 6-Spring Top Mount Pivot without Tube (
Passenger Stowage
6-Spring Top Mount Pivot Bracket
Carrier Under Body Flanged Bearing
3/8" - 16 x 1-1/4" Button Head Bolt
Nylock Nut 3/8"
1-1/4" External Snap Ring for Pivot Pin
1-1/4" Machinery Bushing for Pivot Pin
Spring, Spiral Torsion 1-1/4"
Pivot Pin for 5 & 6-Spring Roller Bearing (Driver Side)
1/2" x 5-1/4" Clevis Pin
1/8" Cotter Pin
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Passenger Stowage
)
Passenger Stowage
)
PB-SSTR
KEY PART NUMBER QTY
DESCRIPTION
0 100-8003-50 1 P
ivot, Assembled Front Arm
1 100-8003-6 1
Base Pivot Tube (31" Tube)
2 100-8003-5 1
Upper Pivot Tube S/S
3 100-8003-5-1 1
Rubber Grommet 1" ID .25 Groove
4 100-8000-1-2-9 1 1
-
5 100-8000-1-9-5 4 1
-
6 100-8003-6-1 1
Rubber Grommet 7/8" ID .125" Groove
7 100-8005-2 1
Knuckle Pin Plate
8 100-8005-3 1 3
-
9 100-8000-1-2-12 2
Spring, Spiral Torsion 1
10 100-8004-1-1 1
Axle Stabili
11 802P-3816-1.25Z 2
1/2" x 1
12 815-3816-Z 2
1/2"
13 805-0050-Z 2
1/2" Flat Washer
15
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Front Pivot Arm
DESCRIPTION
ivot, Assembled Front Arm
Base Pivot Tube (31" Tube)
Upper Pivot Tube S/S
(13.06" Tube)
Rubber Grommet 1" ID .25 Groove
-
1/4" External Snap Ring for Pivot Pin
-
1/4" Poly T-Bushing for Pivot Pin
Rubber Grommet 7/8" ID .125" Groove
Knuckle Pin Plate
-
Spring Knuckle Pivot Pin for SS Arm
Spring, Spiral Torsion 1
-1/4"
Axle Stabili
zer Bushing for Standard Axle
1/2" x 1
-1/2" Button Head Bolt
1/2"
- 13 Nylock Nut
1/2" Flat Washer
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PB-SSTR
KEY PART NUMBER QTY
DESCRIPTION
1 100-8004-1-2 AR
Locking Lip
2 100-8004-1-4 AR
Rod, Steel Tarp
3 100-8004-1-9 AR Axle
Splice
4 100-8004-13 AR
4" Ridge Pole (
5 100-8004-1-3 1 Axle
Splice
6 100-8004-14 AR
Ridge
7 100-8004-1-8 AR
Axle, WTSS, Clip Style (By the Foot)
16
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Axle Kit
DESCRIPTION
Locking Lip
(By the Foot, 12’ Increments)
Rod, Steel Tarp
Securing for STS with Swedge
(By the Foot, 13’ Increments)
Splice
–
Motor End with 1” Shaft (By the Foot, 1’ Increments)
4" Ridge Pole (
By the Foot, 12’ Increments)
Splice
– 3/4” Shaft Adaptor (By the Foot, 2’ Increments)
Ridge
Pole, Splice – (By the Foot, 3’ Increments)
Axle, WTSS, Clip Style (By the Foot)
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(By the Foot, 13’ Increments)
Motor End with 1” Shaft (By the Foot, 1’ Increments)
PB-SSTR
Axle Kit Hardware (Tarp Clips, Catches, Rails, Etc.
KEY PART NUMBER QTY
1 100-8004-6 4/5
2 100-8004-6-1 4/5
3 100-8004-6-2 4/5
4 100-8004-1-5 1
5 100-8004-1-3-1-ASM 1
6 100-8004-1-10 AR
7 100-8004-1-6 2
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Axle Kit Hardware (Tarp Clips, Catches, Rails, Etc.
)
DESCRIPTION
Tarp Stop w/ Bracket
Tarp Stop without Bracket
Bracket for Tarp Stop
3" Axle End Cap with Screws
Shim Hardware Kit for 3" Axle
Tarp Clips
6" Guard Rub Rail
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PB-SSTR
KEY PART NUMBER QTY
DESCRIPTION
0 100-8000-3 1
Tarp Return Kit with Bushing, Guide and Screws
1 100-8000-3-1-HD 1
Tarp Return Bushing
2 100-8000-3-2 1
Tarp Return Strap Guide
3 100-8000-3-3-HD 1
17’ Strap for Tarp Return
4 100-8000-3-4 1
Buckle for Tarp Return
5 100-8000-3-5 1
Bushing Guides with Screws (Pair)
18
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Tarp Return
DESCRIPTION
Tarp Return Kit with Bushing, Guide and Screws
Tarp Return Bushing
Tarp Return Strap Guide
17’ Strap for Tarp Return
Buckle for Tarp Return
Bushing Guides with Screws (Pair)
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PB-SSTR
4.0
BOWS & MOUNTING COMPONENTS
KEY PART NUMBER QTY
1
100-8000-1-1-11 1
100-8000-1-1-12 1
2
100-8004-3-7 8
100-8004-3-5 8
3 100-8004-3-5-1 8
4 100-8004-3-5-3 8
5 100-8004-3-5-2 8
6
100-8004-3-FL-1 4
100-8004-3-6 4
7 100-8080-2-3 1
8
25-8087-1 1
25-8087-3 1
9 25-8115-1 1
10 25-8115-2 1
11 25-8117-1 5
19
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BOWS & MOUNTING COMPONENTS
DESCRIPTION
Standard Front Control Bracket
Double Door Front Control Bracket
Low Profile Bow Mount Plate
; Prior to SN 1481308 & 1491273
Steel Roof Bow Mount Bracket
Assembly; SN 1481308, 1491273 & Later
Steel Bow Mount Plate
Steel Bow Mount Bracket Pin
Steel Bow Mount Bracket Swivel
Composite Tarp Bow; Prior to SN 1481308 & 1491273
Steel Tarp Bow; SN 1481308, 1491273 & Later
RT Pivot Arm Mount Bracket
81/9100 WTSS Strap Return Mount; Prior to 2013 SN
81/9100RT WTSS Strap Return Mount; 2013 SN & Later
Front Left Tarp Corner Bracket
Rear Left Tarp Corner Bracket
Tarp Extension Support
1-800-325-9103
www.meyermfg.com
; Prior to SN 1481308 & 1491273
Assembly; SN 1481308, 1491273 & Later
Meyer Manufacturing Corporation
574 West Center Avenue
Dorchester, WI 54425
Phone: 1-800-325-9103
Fax: 715-654-5513
Email: sales@meyermfg.com
Website: www.meyermfg.com
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Meyer Side To Side Tarp System Owner's manual

Meyer
Brand
Meyer
Model
Side To Side Tarp System
Type
Owner's manual
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