Burkert 6106 Operating instructions

6106
Burkert
Brand
Burkert
Model
6106
Type
Operating instructions

This manual is also suitable for

Operating Instructions
PTB 01 ATEX 2175
Solenoid coil Type AC21
Device with II 2G EX i approval
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2002 – 2019
Operating Instructions 1903/16_EU-ML_00804563/ Original DE
3
Contents:
1 OPERATING INSTRUCTIONS ............................................... 4
1.1 Denitionofterms ....................................................... 4
1.2 Symbols ....................................................................... 4
2 AUTHORIZED USE ............................................................... 5
2.1 EXapproval ................................................................. 5
3 BASIC SAFETY INSTRUCTIONS .......................................... 6
4 GENERAL INFORMATION .................................................... 7
4.1 Contactaddresses ...................................................... 7
4.2 Warranty ...................................................................... 7
4.3 InformationontheInternet .......................................... 7
5 APPLICATION CONDITIONS OF THE DEVICES .................. 8
5.1 Singleinstallation,blockinstallation ........................... 8
5.2 Operatingtemperaturerange ...................................... 8
6 TECHNICAL DATA ................................................................. 8
6.1 Conformity ................................................................... 8
6.2 Standards .................................................................... 8
6.3 Operatingconditions ................................................... 8
7 INSTALLATION .................................................................... 12
7.1 Safetyinstructions ..................................................... 12
7.2 InstallationofType6106withTypeAC21solenoid
 coil ............................................................................. 13
7.3 Connectiontypes ...................................................... 13
8 MAINTENANCE, TROUBLESHOOTING ............................. 13
8.1 Safetyinstructions ..................................................... 13
8.2 Maintenancework ..................................................... 13
8.3 Troubleshooting ......................................................... 14
9 TRANSPORT, STORAGE, DISPOSAL ................................. 14
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PTB 01 ATEX 2175
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Operating instructions
1 OPERATING INSTRUCTIONS
Theoperatinginstructionsdescribetheentirelifecycleofthedevice.
Keep these instructions in a location which is easily accessible
toeveryuserandmaketheseinstructionsavailabletoeverynew
ownerofthedevice.
Operating instruction contain important information.
▶Readtheoperatinginstructionscarefullyandfollowthe
safetyinstructionsinparticular.
▶Operatinginstructionsmustbeavailabletoeachuser.
▶Theliabilityandwarrantyforthedevicearevoidiftheoperating
instructionsarenotfollowed.
1.1 Denition of terms
Intheseinstructions,theterm“device”alwaysreferstothesolenoid
coilAC21.
1.2 Symbols
DANGER
Warns of an immediate danger.
▶Failuretoobservethewarningmayresultinafatalorserious
injury.
WARNING
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinseriousinjuries
ordeath.
CAUTION
Warns of a possible danger.
▶Failuretoobservethiswarningmayresultinamediumor
minorinjury.
NOTE
Warns of damage to property.
Indicatesimportantadditionalinformation,tipsand
recommendations.
Referstoinformationintheseoperatinginstructionsorin
otherdocumentation.
▶designatesaninstructiontopreventrisks.
→designatesaprocedurewhichyoumustcarryout.
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PTB 01 ATEX 2175
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Authorized use
2 AUTHORIZED USE
Unauthorized use of the solenoid coil AC21 may be dangerous
to people, nearby equipment and the environment.
▶Thedeviceisusedexclusivelyasasolenoidvalveformedia
permittedaccordingtodatasheetandforuseinGroupII
Category2GandtemperatureclassT5,T6(seespecica-
tionsonthe approvalplate).
▶ThedegreeofprotectionappliedisintrinsicsafetyEX“i”for
coilswithrectangularplug-inconnector,singlewiresand
cableplugconnectoraccordingtoEN175301-803,FormC.
▶Thefaultlessandreliableoperationofthesystemassumes
correcttransportation,correctstorageandinstallationas
wellascarefuloperationandmaintenance.Anyotheruseis
regardedasunauthorized.Bürkertisnotliableforanyresult-
ingdamage.Theuseralonebearstherisk.
▶Onlyusethedeviceforitsintendedpurpose.
2.1 EX approval
The EX approval is only valid if the modules and components
authorized by Bürkert are used as described in these operating
instructions.
Ifanyunauthorizedchangesaremadetothedevice,modulesor
components,theEXapprovalwillalsobevoided.
ThefollowingEUtypeexaminationcerticatewasissuedby
PTB-Physikalisch-TechnischeBundesanstalt:
AC21solenoidcoil: PTB01ATEX2175
Productionisauditedby: CE0102
 PTB(Physikalisch-
 TechnischeBundesanstalt)
 Bundesallee100
 38116Braunschweig,Germany
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PTB 01 ATEX 2175
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Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotconsideranycontingencies
orincidentswhichoccurduringinstallation,operationand
maintenance.
Theoperatorisresponsibleforobservingthelocation-specic
safetyregulations,alsowithreferencetothepersonnel.
Danger – high pressure.
Whenreachingintothesystem,thereisanacuteriskofinjury.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure.Ventordrainlines.
▶Duringtheinstallation,makecertaintheowdirectionis
correct.
▶Observeapplicableaccidentpreventionandsafetyregula-
tionsforpressurizeddevices.
Risk of injury from electric shock.
▶Beforeworkingonthedeviceorsystem,switchothe
powersupply.Secureagainstreactivation.
▶Observeapplicableaccidentpreventionandsafetyregula-
tionsforelectricalequipment.
Risk of burns or re from hot device surface due to pro-
longed duty cycle.
Thesolenoidcoilcangetveryhotduringlong-termoperation.
▶Donottouchthedeviceunlesswearingprotectivegloves.
▶Keepthedeviceawayfromhighlyammablesubstances
andmedia.
Risk of explosion.
▶Thedeviceisaclosedsystemandmustnotbemodiedin
anyway.
Adevicewhichhasalreadybeenusedinanon-hazardous“i”
circuitmustnolonger beusedinthehazardous“i”circuit,as
safetycannotbeguaranteed.
▶Usethedeviceinthehazardous“i”circuitonly.
▶Deviceswhichwereusedinanon-hazardous“i”circuitmust
beidentiedaftertheyhavebeenremoved,denotingthat
theiruseisprohibitedinthehazardous“i”circuit.
The solenoid coil and valve body form a closed system after
installation.Whenusedinexplosion-riskareas,thereisariskof
explosionifthesystemisopenedintheoperatingstate.
▶Donotremoveoropenthesystemduringoperation.
Risk of explosion due to electrostatic discharge.
Intheeventofasuddendischargefromelectrostaticallycharged
devices or individuals, there is a risk of an explosion in the
explosion-riskarea.
▶Takesuitablemeasurestoensurethatnoelectrostaticdis-
chargescanbuildupintheexplosion-riskarea.
▶Do not use the device in areas where there are powerful
charge-generating processes, mechanical reaming and cut-
tingprocesses,thesprayingofelectrons(e.g.inthevicinity
ofelectrostaticcoatingequipment)aswellaspneumatically
conveyeddust.
▶Cleanthedevicesurfacebygentlywipingitwithadampor
antistaticclothonly.
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General information
To avoid the risk of explosion, the following must be observed
for operation in explosion-risk areas:
▶Information on the temperature class, ambient temperature,
degreeofprotectionandvoltageonthetypelabelforexplosion-
riskareas.
▶Installation,operationandmaintenancemayonlybeperformed
byqualiedspecialists.
▶The applicable safety regulations (including national regula-
tions)aswellasgeneraltechnicalstandardsmustbeobserved
duringsetupandoperation.
▶Repairsmayonlybeperformedbythemanufacturer.
▶Thedevice must not be exposedtoany mechanical and/or
thermalloadswhichexceedthelimitsspeciedintheoperat-
inginstructions.
General hazardous situations.
Topreventinjury,ensure:
▶Securesystem/equipmentagainstunintentionalactivation.
▶Observethedirectionofowduringinstallation.
▶Afteraninterruptioninthepowersupplyorpneumaticsupply,
ensurethattheprocessisrestartedinadenedorcontrolled
manner.
▶Don’tusethedeviceasaleverwhenscrewingthevalveinto
theline.
Failuretoobservethisoperatingmanualanditsoperating
instructions as well as unauthorized tampering with the
devicereleaseusfromanyliabilityandalsoinvalidatethe
warrantycoveringthedevicesandaccessories!
4 GENERAL INFORMATION
4.1 Contact addresses
Germany
BürkertFluidControlSystems
SalesCenter
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Tel.+49(0)7940-1091111
Fax+49(0)7940-1091448
E-mail:[email protected]
International
Contactaddressescanbefoundonthenalpagesoftheprinted
operatinginstructions.
AndalsoontheInternetat:www.burkert.com
4.2 Warranty
Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-
dancewiththespeciedapplicationconditions.
4.3 Information on the Internet
TheoperatinginstructionsanddatasheetsforTypeAC21canbe
foundontheInternetat:www.burkert.com →Typ6106
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Application conditions of the devices
5 APPLICATION CONDITIONS OF THE
DEVICES
5.1 Single installation, block installation
ThesolenoidcoilstypeAC21aresuitableforsingleinstallationand
forblockinstallation.
5.2 Operating temperature range
Foreachtypeobservetheoperatingtemperaturerangespecied
intheElectricalData.
6 TECHNICAL DATA
6.1 Conformity
ThesolenoidcoiltypeAC21conformstotheEUDirectivesas
pertheEUDeclarationofConformity(ifapplicable).
6.2 Standards
•EN60079-0:2018;EN60079-11:2012
Theappliedstandards,whichareusedtodemonstratecon-
formitywiththeEUDirectives,arelistedintheEUTypeExami-
nationCerticateand/ortheEUDeclarationofConformity.
6.3 Operating conditions
6.3.1 Type label
WARNING
Risk of explosion.
Exceedingthetechnicaldataspeciedonthetypelabelleads
toahighrisk.
▶Neverexceedthetechnicaldatastatedonthetypelabel.
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Technical data
D-74653 Ingelfingen
PTB 01 ATEX 2175
II 2G Ex ia IIC T5,T6 Gb
IEC Ex PTB 06.0102
Ex ia IIC T5, T6 Gb
Pi, Ui, Ii, Tamb see manual
AC21 16IA
S/N 60660 0102
00140055 W13MU
Fig. 1: Position and exemplary representation of the type label
Line Description Information
1ATEX,certicateauthor
andcerticatenumber
PTB01ATEX2175
2Exlogo,ATEX,identi-
cationoftheExprotection
II2GExiaIICT5,T6Gb
3IECEx,certicateauthor
andcerticatenumber
IECExPTB06.0102
4IECEx,identicationofthe
Exprotection
ExiaIICT5,T6Gb
5Referencetooperating
instructions
Pi,Ui,Ii,Tambseemanual
6Type,serialnumber,CE
marking
AC21.S/NXXXXXCE0102
7Ordernumber,dateof
manufacture
xxxxxxxx,monthandyear;
coded
Tab. 1: Description of the type label data
6.3.2 Coil dimensions
Length
[mm]
Width
[mm]
Height
[mm]
Weight
[g]
Electrical
connection
27 15.5 34 42 Without
specications
6.3.3 Type code
Example:AC21-B4-F-16IA-29*JC29+JW19+PD88
Feature Description Value Designation
Type Bürkerttype
designation
AC21
SAS Interface
armature/coil
B4 Rockercoil16mm,screwed
SG Coilsize F16x27mm
SW_1 Coilwinding
16IA 320Ω
14CA 475Ω
20CA 125Ω
ELEA Electrical
connection
20 Rectangularplug-incon-
nector5.08mm,2-pin
21 FEPwires0.2mm2
(AWG24),redandblack
23 CableplugformC,top
26 FEPwires0.2mm2
(AWG24),white
29 FEPwires0.2mm2
(AWG24),blueandred
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Technical data
Feature Description Value Designation
VAR1 Specialfeature **** Example:Assemblyofthe
wireswith
customer-specicplug
VAR2 Encryptionof
linelength
JW** Variouslengths
VAR3 Encryptionof
theapproval
PD88 ExiaIICT5,T6Gb
6.3.4 Use in temperature class T5, T6
IgnitionprotectiontypeExia,GasgroupIIC
Ambient temperature
range [°C]
Installation Max. permitted
power con-
sumption Pi [W]
T5 T6
-40to+75 -40to+60 Blockinstallation 0.4
-40to+70 -40to+55 Blockinstallation 0.5
-40to+65 -40to+50 Blockinstallation 0.7
-40to+60 -40to+45 Blockinstallation 0.9
-40to+55 -40to+40 Blockinstallation 1.1
-40to+75 -40to+60 Singleinstallation 0.7
-40to+70 -40to+55 Singleinstallation 0.9
-40to+65 -40to+50 Singleinstallation 1.1
Themaximumpermittedpowerdependsonthemax.
ambienttemperature,thetemperatureclassandthe
installation.
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Technical data
6.3.5 Safety data
Group: II C
Ignitionprotectiontype: Exia
Temperatureclass: T5,T6
Max.permittedinputvoltageUi:35V
Max.permittedinputcurrentIi:0.9A
InductanceLi:~0
CapacityCi:~0
Themaximumpermittedvoltagesandtheassociatedshort-
circuitcurrentscanbefoundinTableA1inthestandard
EN60079-11forthecorrespondinggasgroup.
IgnitionprotectiontypeExiaIIC:CoilTypeAC21(example):
Ui15 18 20 22 25 28 30 35
Ii0.9 0.44 0.309 0.224 0.158 0.12 0.101 0.073
ThecoilsoftypeAC21areavailableintwoversions:
•Versionforusewith300Ω supplymodule(300Ωbarrier),
•High-resistanceversionforusewithotherauthorizedsupply
modules.
Version Resis-
tance
R20 [Ω]
Minimum
clamping
voltage
[V]
Minimum
current
[mA]
Type
Versionwhich
uses300Ω
supplymodule
320 9.3 29 16IA
High-resistance
version
475 10.9 23 14CA
VersionforType
8650
125 6.1 49 20CA
Themaximumvoltageandcurrentvaluesarespecied
bythepermittedelectricalequipment.
6.3.6 Permitted ambient temperature
Themaximumpermittedambienttemperaturedepends
onthepowerfedin,thetemperatureclassandthe
installation.
Fortheappropriatevaluesseechapters“6.3.4”.
english
PTB 01 ATEX 2175
12
Installation
6.3.7 Degree of protection
Electrical connection
Degree of protection
with matching plug
connector
CablepluginaccordancewithEN
175301-803,formC IP65
2pressed-insinglewires -
Rectangularplugconnection,2-pole IP20
7 INSTALLATION
7.1 Safety instructions
DANGER
Danger of explosion!
Thedeviceisaclosedsystem.Itmustnotberemoved.
Risk of electric shock!
▶Beforereachingintothedeviceortheequipment,switcho
thepowersupplyandsecuretopreventreactivation!
▶Theconnectionlinesoftheelectromagnetsmustbeper-
manentlyinstalledinsuchawaythattheyareadequately
protectedfrommechanicaldamage.
▶Observeapplicableaccidentpreventionandsafetyregula-
tionsforelectricalequipment!
WARNING
Danger – high pressure!
Whenreachingintothesystem,thereisanacuteriskofinjury.
▶Beforedismountingpneumaticlinesandvalves,turnothe
pressureandventthelines.
▶Duringtheinstallation,makecertaintheowdirectionis
correct.
▶Observeapplicableaccidentpreventionandsafetyregula-
tionsforpressurizeddevices.
english
PTB 01 ATEX 2175
13
Maintenance, Troubleshooting
7.2 Installation of Type 6106 with Type
AC21 solenoid coil
Anyinstallationposition.
Preferablywithsolenoidsystematthetop.
→Cleanthepipelines.
→Installadirttrapupstream. Observethedirectionofow!
→Establishtheuidicconnection.
→Install. Alwaysconnecttheprotectiveconductor!
7.3 Connection types
Rectangularplug
2singlewires
Cableplug
connector
8 MAINTENANCE,
TROUBLESHOOTING
8.1 Safety instructions
WARNING
Danger of explosion caused by electrostatic charge!
Ifthereisasuddendischargefromelectrostaticallycharged
devicesorpersons,thereisadangerofexplosionintheEX
area.
▶Usingsuitablemeasures,ensurethatnoelectrostatic
chargescanoccurintheEXarea.
▶Cleanthedevicesurfacebygentlywipingitwithadampor
anti-staticclothonly.
Risk of injury from improper servicing, repairs and
maintenance!
▶Thedevicemaybeservicedandmaintainedbyauthorized
techniciansonlyandwiththeappropriatetools!
▶Theunitmayberepairedbythemanufactureronly!
8.2 Maintenance work
Thedevicesaremaintenance-freewhenoperatedunderthecon-
ditionsdescribedinthismanual.
english
PTB 01 ATEX 2175
14
Transport, Storage, Disposal
8.3 Troubleshooting
Ifmalfunctionsoccur,ensurethat:
→thedevicehasbeeninstalledcorrectly,
→thedeviceisnotdamaged,
→allscrewshavebeentightened,
→thepolarityiscorrect(toensureproperfunction,theappropriate
connectionontheconnectorterminalismarkedwith“+”),
→thepipelinesarefree.
9 TRANSPORT, STORAGE, DISPOSAL
NOTE
Transport damages.
Inadequatelyprotectedequipmentmaybedamagedduring
transport.
▶Duringtransportationprotectthedeviceagainstwetanddirt
inshock-resistantpackaging.
▶Avoidexceedingordroppingbelowtheallowablestorage
temperature.
Incorrect storage may damage the device.
▶Storethedeviceinadryanddust-freelocation!
▶Storagetemperature:-40to+55°C.
Damage to the environment caused by device components
contaminated with media.
▶Ensurethedeviceandpackagingaredisposedofinanenvi-
ronmentallysoundmanner.
▶Observeapplicableregulationsrelatingtorefusedisposal
andtheenvironment.
english
PTB 01 ATEX 2175
www.burkert.com
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Burkert 6106 Operating instructions

6106
Burkert
Brand
Burkert
Model
6106
Type
Operating instructions
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