Troybilt 01905 Owner's manual

Troybilt
Brand
Troybilt
Model
01905
Category
High-pressure cleaners
Type
Owner's manual

This manual is also suitable for

O
m m i
r®
Owner's Manual / Manual del Propietario
Pressure Washer / Lavadora de Presi6n
Model / Modelo 01905
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
IMPORTANTE: LEYO LA SEGURIDAD LAS ORDENESY LAS INSTRUCCIONES DETENIDAMENTE
Questions? Pregunr_s?
Helpline - 1-888-611-6708 M-F 8-5 CT
Troy-Bilt® is a registered trademark of MTD and is used under license to Briggs & Stratton Power Products.
Troy-Bilt® es una marca registrada registrada de MTD y se usa abajo ticencia a Briggs & Stratton Power Products.
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
I!!U!!U!ULlUlJEFFERSON,WISCONSIN,U.S.A.
0 0 Printed in USA Manual No. 192114GS Revision 3 (0411412003)
1
Safety Rules
TABLE OF CONTENTS
SafetyRules.................................. 2-4
Know Your PressureWasher ...................... 5
Assembly.................................... 6-8
Operation .................................. 9-II
Maintenance ............................... 12-14
Storage...................................... 15
Troubleshooting ............................... 16
Replacement Parts........................... 17-21
Warranty ............................... Last Page
EQUIPMENT
DESCRIPTION
_Read this manual carefully and become familiar
with your pressure washer.Know its
applications, its limitations and any hazards
involved.
Every effort hasbeen madeto ensure that information in
this manualisaccurate and current. However, we reserve
the right to change,alter or otherwise improvethe
product and this document at anytime without prior
notice.
In the State of California a spark arrester is required by lawI
(Section 4442 of the California Public Resources Code). I
Other states may have similar laws. Federal laws apply on
federal lands. If you equip the mumer with a spark arrester,
it must be maint2,ined in effective working order.
SAFETY RULES
_ his is the safety alert symbol. It is used to
alert you to potential personal injury
hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
The safety alert symbol (_.) isusedwith a signalword
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety messageto alert you to hazards.DANGER indicates
a hazardwhich, if not avoided,will result in death or serious
injury.WARNING indicatesa hazard which,if not
avoided,could result in death or serious injury.CAUTION
indicatesa hazardwhich, ifnot avoided,might result in
minor or moderate injury.CAUTION, when used
without the alert symbol, indicatesa situation that could
result in equipment damage.Follow safety messagesto
avoid or reduce the risk of injuryor death.
WARNING I
The engine exhaust from this product contains I
chemicals known to the State of California to cause
cancer, b rth defects, or other reproduct ve harm.
Hazard Symbols and Meanings
Toxic Fumes Electrical Shock
Slippery Surface
Fall Fluid Injection
Fire Explosion Hot Surface
Moving Parts FlyingObjects Kickback
Section 1: Safety Rules
DANGER
Operate pressure washer ONLY outdoors.
Use a respirator or mask whenever there isa chance that
vapors may be inhaled.
Readall instructions with mask so you are certain the maskwi[[
provide the necessaryprotection againstinhalingharmful vapors.
WARNING
Keepwater sprayawayfrom electric wiring or fatal electric
shock may result.
WARNING
Keepspray nozzle between 8 to 24 inchesawayfrom cleaning
surface.
Operate this unit on a stable surface.
The cleaning area should have adequateslopes anddrainage to
reduce the possibility of afall due to slippery surfaces.
Beextremely careful if you must usethe pressure washer from
a [adder,scaffolding or any other relatively unstable [oca'don.
Firmly grasp spraygun with both handswhen usinghigh
pressure sprayto avoid iniuryif gun kicks back.
WARNING
WHEN ADDING FUEL
Turnpressure washer OFF andlet it cool at least2 minutes
before removing gascap.
Fill fuel tank outdoors.
DO NOT overfill tank.Allow spacefor fuel expansion.
Keep fuel awayfrom sparks,open flames,pilot lights, heat,and
other ignitionsources.
DO NOT light acigarette or smoke.
eVHEN OPERATING EQUIPMENT
DO NOT tip engine or equipment at angle which causesfuel
to spill.
DO NOT sprayflammable liquids.
'HEN TRANSPORTING OR REPAIRING EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFE
eVHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK
Store awayfrom furnaces,stoves, water heaters, clothes
dryers or other appliancesthat have pilot light or other
ignition source becausethey can ignite fuel vapors.
WARNING
NEVER aim spray gunat people, animalsor plants.
DO NOT allow CHILDREN to operate pressure washer.
NEVER repair high pressure hose.Replace it.
Keep high pressure hose connected to pump and spray gun
while system is pressurized.
Section 1: Safety Rules
WARNING
DO NOT touch hot surfaces.
Stay dear of exhaust gases.
Allow equipment to cool before touching.
WARNING
DO NOT wear loose clothing, jewelry or anything that may
be caught in the starter or other rotating parts.
Tie up long hair and remove jewelry.
WARNING
Always wear eye protection when using this equipment or in
vicinity of where equipment is in use.
WARNING
Disconnect spark plug wire from spark plug and place wire
where it cannot contact spark plug.
CAUTION
DO NOT tamper with governed speed.
DO NOT operate pressure washer above rated pressure.
CAUTION
DO NOT secure spraygun in open position.
DO NOT leavespray gun unattended while machine is
running.
NEVER use aspraygun which does not have atrigger lock or
trigger guard in place and in working order.
Always be certain spraygun,nozzles and accessories are
correctly attached.
CAUTION
DO NOT point spraygun at glasswhen in jet spray mode.
NEVER aim spray gunat plants.
CAUTION
tf you have questions about intended use,askdealer or
contact Briggs& Stratton Power Products.
NEVER operate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass any safetydevice on this machine.
Before starting pressure washer in cold weather, check all
parts of the equipment to be sure ice has not formed there.
NEVER move machine by pulling on high pressure hose.Use
handle provided on unit.
Check fuel system for leaksor signsof deterioration, such as
chafed or spongy hose,loose or missingclamps,or damaged
tank or cap.Correct all defects before operating pressure
washe_
This equipment is designed to be used with Briggs& Stratton
Power Products authorized parts ONLY. If equipment isused
with parts that DO NOT comply with minimum specifications,
user assumesall risks and liabilities.
Features and Controls
2
KNOWYOUR PRESSURE WASHER
Read this owner's manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various
adjustments. Savethis manual for future reference.
SprayGun
Nozzle Extension with
Quick Connect
FuelTank
Spray Tips
controls and
Throttle Lever
Choke Lever
FuelValve
Recoil Starter
Rocker Switch
(on front of engine)
-Air Filter
High Pressure Hose
Oil Fill Cap
Chemical Injection
SiphonlFilter
Air Filter -- Protects engine by filtering dust and debris out
of intake air.
Automatic Cool Down System -- Cycles water through
pump when water reaches 125°-155°EWarm water will
discharge from pump onto ground.This system prevents
internal pump damage.
Chemical Injection Siphon/Filter -- Use to siphon
detergent or other pressure washer chemicals into the low
pressure stream.
Choke Lever -- Prepares a cold engine for starting.
DataTag -- Provides model, revision and serial number of
pressure washer. Please have these readily available if calling
for assistance.
Fuel Tank -- Filltank with regular unleaded fuel.Always leave
room for fuel expansion.
Fuel Valve -- Used to turn fuel on and off to engine.
High Pressure Hose -- Connect one end to the water
pump and the other end to the spray gun.
Pump equipped
with Automatic
Cool Down
System
DataTag
Water Inlet High Pressure Outlet
High Pressure Outlet --To connect high pressure hose.
Nozzle Extension with Quick Connect --Allows you to
switch between five different spray tips.
Oil Fill Cap -- Fillengine with oil here.
Pump -- Develops highpressure.
Recoil Starter -- Use for starting the engine manually.
Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Off' to switch off engine.
Safety Goggles (not shown) --Always use the enclosed
goggles or other eye protection when running your
pressure washer.
Spray Gun -- Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Spray Tips -- Chemical injection, 0°, 15°,25°, and 40°: for
various high pressure cleaning applications.
Throttle Lever--Sets engine in starting mode for recoil
starter.
Water Inlet -- Connect garden hose here.
ASSEMBLY
IMPORTANT: Readentire owner's manualbefore you
attempt to assembleor operate your new pressure washer.
Remove Pressure Washer From
Carton
• Removethe parts bag packedwith pressure washer.
• Slicetwo corners at the end of carton from top to
bottom so the panel can be folded down fiat,then
remove all packing material.
• Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
• Main Unit
SafetyGoggles
Handle
High Pressure Hose
SprayGun
Nozzle Extension with Quick Connect Fitting
Oil Bottles (2)
Parts Bag(which includesthe following):
Owner's Manual
EngineManual
Owner's Registration Card
Bagcontaining5 mult_olored Quick Connect Spray
Tips
MaintenanceKit
Handle FasteningHardware Kit (which includes):
Carriage Bolts (2)
PlasticKnobs (2)
PREPARING PRESSURE
WASHER FOR USE
Ifyou haveany problems with the assemblyof your
pressure washer or if parts are missingor damaged,callthe
pressure washer helpline at 1-888-611-6708.
To prepare your pressure washer for operation, you
will need to perform these tasks:
I. Fill out and sendin registration card.
2. Attach handle to main unit.
3. Remove shippingcap and install dipstick in pump.
4. Add oil to engine crankcase.
5. Add fuel to fuel tank.
6. Connect high pressure hoseto spraygun and pump.
7. Connect water supply to pump.
8. Attach nozzle extension to spray gun.
9. Select/attachquick connect spraytip to nozzleextension.
Attach Handle
I. Placehandleassemblyonto handle supports connected
to main unit. Make sure holes in handle align with holes
on handle supports (Figure I).
Align Holes_,_
NOTE: It may be necessaryto move the handlesupports
from side to side in order to alignthe handle so it will slide
over the handle supports.
2. Insert carriage bolts through holes from outside of unit
and attach plastic knob from insideof unit(Figure 2).
Tighten by hand.
3. Insert multi-colored nozzles in spacesprovided in
handle.
Section 3: Assembly
Install Oil Dipstick on Pump
To install the oil dipstick:
I. Make sure unit ison a levelsurface.
CAUTION
• Failure to do so will void the warranty and damage the
pump.
2. Removeand discard shipping cap located on pump
(Figure 3).
Remove shippingcap and
instaltoil dipstick here.
ShippingCap
Add Engine Oil and Fuel
• Placepressure washer on a levelsurface.
• Refer to engine owner's manualand follow oil and fuel
recommendations and instructions.
CAUTION
• Refer to engine manualfor oil andfuel fill information.
• Damage to equipment resulting from failure to follow this
instructionwill void warranty.
NOTE: Check oil often during engine break-in. Refer to
engine owner's manualfor recommendations.
(
Pump Oit
Dipstick
3. Install oil dipstick.
Section 3: Assembly
Connect Hose and Water Supply to
Pump
IMPORTANT: To avoid pump damage,you must assemble
the nozzleextensionto the spray gun and attach all hoses
before you start the engine.
I. Uncoil high pressure hose and attach quick connect
end of hoseto baseof spray gun (Figure 4). Pull down
on collar of quick connect, slide onto spray gun and let
go of collar.Tug on hose to be sure of tight connection.
NOTE: Remove and discard alt pump shippingcapsbefore
attaching hoses.
2. Similarly,attach other end of high pressure hose to
high pressure outlet on pump.Pull down on collar of
quick connect, slide onto pump and let go of collar. Pull
on hose to be sure of tight connection.
3. Before you connect your garden hoseto water inlet,
inspectinlet screen (Figure 5). Clean screen ifit
contains debris, replace if damaged.DO NOT RUN
PRESSUREWASHERIF SCREENISDAMAGED.
Inspectinlet
screen.DO NOT
use if damaged;
cleanif dirty.
4. Run water through garden hose for 30 seconds to
cleanout any debris.Turnoff water.
INPORTANT: DO NOT siphon standing water for the
water supply.Use ONLY cold water (lessthan IO0°F).
5. Connect garden hose (not to exceed 50 feet in length)
to water inlet.Tightenby hand (Figure 5).
CAUTION
• Damage to equipment resulting from failure to follow this
instructionwill voidwarranty.
6. Turn ON water and squeezetrigger on spray gun to
purge pump system of air and impurities.
WARNING
Always wear eye protection when usingthis equipment or in
vicinity of where equipment is in use.
Before starting the pressure washer,be sure you are wearing
adequate eye protection.
Checklist Before Starting Engine
Review the unit'sassemblyto confirmyou haveperformed
atlof the following:
I. Make sure handle isin placeand secure.
2. Make sure shippingcapwas removed and oil distick
was installedin pump.
3. Check that oil hasbeenadded to the proper levelin
engine crankcase.
4. Add proper fuel to fuel tank.
5. Check for properly attached hose connections.
6. Check to make sure that there are no kinks,cuts, or
damageto high pressure hose.
7. Provide a proper water supply at an adequateflow.
8. Be sure to read"Safety Rules" and"HowTo Use
PressureWasher" before usingthe pressure washer.
Operation
HOW TO USE PRESSURE
WASHER
If you have any problems operating your pressure washer,
please call the pressure washer helpline at 1-888-611-6708.
To Start Pressure Washer
To start your pressure washer for the first time, follow
these instructions step-by-step.This starting information
also applies if you havelet the pressure washer sit idle for
at least a day.
I. Placepressure washer near an outside water source
capableof supplying water at a flow rate greater than
4.2gallons per minute and no lessthan 20 PSIat
pressure washer end of garden hose.
2. Check that high pressure hose is connected to spray
gun and pump. See"PreparingPressureWasher for
Use" for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure
washer pump. Turn ON the water.
CAUTION
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
5. Squeeze trigger on gun until you have a steady stream
of water.This purges the pump of air and impurities.
6. Attach nozzle extension to spray gun (Figure 6).
Tighten by hand.
7. Choose the spray tip you want to useand insert it into
the nozzle extension. See"How to Use SprayTips".
8. Engagesafetylatch to spraygun trigger (Figure7).
SafetyLatch
9. Start engine according to instructionsgiven in engine
owner's manual.
• Squeezetriggeron sprayguneachtime recoilstarter is
pulledandenginefailsto start.
How to Stop Pressure Washer
• Turn engine off according to instructionsgiven in engine
owner's manual.
• Squeeze trigger on the spray gun to relieve
pressure in the hose.
NOTE: A smalt amount of water witl squirt out when you
release the pressure.
Section 4: Operation
How tO Use SprayTips
The quick-connect on the nozzle extension allows you to
switch between five different spraytips.The spray tips vary
the spray pattern as shown below (Figure8).
CAUTION
NEVERexchangespraytips without lockingthe safetylatch
on the trigger.
Follow these instructions to change spray tips:
I. Engagesafetylatch on spray gun.
2. Putlback collar on quick-connect and putl current
spray tip off. Store spray tips in spaceprovided on
handlesstorage panel.
3. Select desired spray tip:
For gentle rinse, select white 40° or green 25°
spray tip.
To scour surface,select yellow 15° or red 0° spray
tip.
To apply chemical,select black spray tip.
3. Putlback on collar, insertnew spray tip and release
collar.Tug on spray tip to make sure it issecurely in
place.
4. For most effective cleaning,keep spraytip from 8 to
24 inchesawayfrom cleaning surface.If you get spray
tip too close,you maydamagecleaningsurface.DO
NOT get closer than 6 incheswhen cleaningtires.
Cleaning and Applying Chemical
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergents could damage
the pump.
CAUTION
Startingthe engine without all the hoses connectedand
without the water turned ON will damagethe pump.
Damage to equipment resulting from failure to follow this
instructionwill void warranty.
apply detergent follow these steps:
Review spray tip use.
Prepare detergent solution as required by
manufacturer.
Placesmall filter end of detergent siphoning tube into
detergent container.
CAUTION
• When insertingthe filter into a detergent solution bottle,
route the tube so asto keep it from inadvertentlycontacting
the hot muffler.
4. Make sure black spray tip is installed.
NOTE: Detergent cannot be applied with the high
pressure spray tips (White, Green,Yellow, or Red).
Low Pressure
Black
High Pressure
White Green Yellow Red
40° 25° 15° 0°
m
Section 4: Operation
5. Make sure garden hose is connected to water inlet.
Check that high pressure hose isconnected to spray
gun and pump and start engine.
6. Apply detergent to a dry surface,starting at lower
portion of area to be washed and work upward,using
long, even,overlapping strokes.
7. Allow detergent to soak in between 3-5 minutes
before washingand rinsing. Reapplyasneeded to
prevent surface from drying. DO NOT allow detergent
to dry on (prevents streaking).
IMPORTANT:You must flush the chemical injection
system after each useby placingthe filter into a bucket of
clean water,then run the pressure washer in low pressure
for I-2 minutes.
Pressure Washer Rinsing
After you have applied detergent, scour the surface
and rinse it clean as follows:
I.
2.
.
Apply safety latch to spray gun.
Removeblack chemical spray tip from nozzle
extension.
Select and installdesired high pressure spray tip
following the instructions"How to Use SprayTips".
WARNING
Keepspray nozzle between 8 to 24 inchesawayfrom cleaning
surface.
Operate this unit on astable surface.
Beextremely careful if you must usethe pressure washer from
a ladder,scaffolding or any other relatively unstable location.
Firmly grasp spraygun with both handswhen usinghigh
pressure sprayto avoid injury if gun kicks back.
4.
Increaseor decrease spray pressure by turning
pressure control knob counterclockwise or clockwise
respectively (Figure 9). Use lower pressure to wash
items such a asa car or boat. Use higher pressure to
strip paint and degreasedriveways.
Pressure
--- Control
Knob
5. Apply a highpressure spray to a small area and check
surface for damage.If no damageisfound,assumeit is
okay to continue rinsing.
6. Start at the top of the areato be rinsed, working
down with sameoverlapping strokes asyou used for
cleaning.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressingthe trigger on the spray gun,
circulating water in the pump can reach temperatures
above 125°F.Thesystem engagesto cool the pump by
discharging the warm water onto the ground.
t
5
Maintenance
GENERAL MAINTENANCE
RECOMMENDATIONS
The pressurewasher warranty doesnot cover itemsthat have
beensubjectedto operator abuseor negligence.Toreceivefurl
valuefrom the warranty,the operator must maintainthe
pressurewasher asinstructedinthis manual.
• Someadjustmentswill needto be madeperiodlcailyto
properly maintainyour pressurewasher.Checkthe spray
gun andadjustablenozzleextensionassemblyfor wear.
•Alt maintenancein this manual and the engine owner's
manualshould be madeat least once each season.
• Once a year you should cleanor replacethe spark plug,
cleanor replacethe air fiiter.A new spark plugand clean
air filter assureproper fuel-alr mixture and help your
engine run better and last longer.Pleaserefer to your
engine owner's manualfor more details.
• If equipped with inflatable tires, keep the air pressure at
the valuemarked on the tire or within 15and 40 psi.
Before Each Use
I. Check engine oil level.
2. Check water inlet screen for damage.
3. Check in-linefilter for damage.
4. Check high pressure hose for leaks.
5. Check detergent siphoning tube and filter for damage.
6. Check spraygun and nozzleextensionassemblyfor leaks.
7. Rinseout garden hose to flush out debris before
connecting to pressure washer.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine the screen on the water inlet.Clean it if the
screen isclogged or replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaksfrom wear,
kinking,or abuse.Inspect the hose each time before using
it.Check for cuts, leaks, abrasions or bulging of cover,
damageor movement of couplings. If any of these
conditions exist, replacethe hose immediately.
_IL WARNING
NEVER repair high pressure hose. Replace Ft.
Replacement hose rating MUST exceed maximum pressure
rating of unit.
Check Detergent Siphoning Tube
Examinethe filter on the detergent tube and clean if
clogged.The tube should fit tightly on the barbed fitting.
Examinethe tube for leaks or tears. Replacethe filter or
tube if either isdamaged.
Cleaning Detergent Siphoning Tube
If you usedthe detergent siphoning tube, you must flush it
with clean water before stopping the engine.
I. Placechemical injection slphon/filter in a bucket full of
dean water.
2. Attach black low pressure spray tip.
3. Flushfor I-2 minutes.
4. Shut off engine.
IMPORTANT: Simply shutting OFF engine will not
releasepressure in the system.When the engine has
shut down, squeeze the trigger on the spray gun to
relieve the pressure in the hose.
Check Gun and Nozzle Extension
Examinethe hose connection to the spray gun and make
sure it issecure.Test the trigger by pressing it and making
sure it"springs back" into placewhen you releaseit. Put
the safety latch in the ON position and test the trigger.You
should not be able to press the trigger.
Check In-Line Filter
Refer to Figure 10and service the in-linefilter if it
becomes clogged,asfollows:
Filter Screen
Nozzle Extension
O-rir
I. Detach spraygun and nozzle extension from high
pressure hose. Detach nozzle extension from spray
gun and remove o-ring and screen from nozzle
m
Section 5: Maintenance
extension. Flush screen, spray gun, and adjustable
nozzle extension with clean water to clear debris.
2. If screen is damaged, the o-ring kit contains a
replacement inqine filter screen and o-ring. If
undamaged, reusescreen.
3. Placein-linefilterscreenintothreaded end ofnozzle
extension.Directiondoes not matter.Push screenin
with eraserend of a pendI untilitrestsfiatat bottom
of opening.Takecareto not bend screen.
4. Placeo-ringintothreadedend of nozzleextension.
Push o-ringsnuglyagainstin-linefilterscreen.
5. Assemble the nozzleextensiontothe spraygun,as
described earlier in this manual.
Purge Pump of Air and
Contaminants
To remove air from the pump, follow these steps:
I. Set up pressure washer asdescribed in"Preparing
PressureWasher For Use". Connect water supply and
turn water on.
2. Putltrigger on spray gun and hold.
3. When water supply issteadyand constant, engage
safety latch.
To remove contaminants from the pump, follow
these steps:
I. Set up pressure washer asdescribed in"Preparing
PressureWasher For Use". Connect water supply and
turn water on.
2. Start engine according to instructions in "To Start
PressureWasher".
3. Removenozzle extension from spraygun.
4. Squeezetrigger on spray gun and hold.
5. When water supply is steadyand constant,engage
safety latch and reattach nozzle extension.
Nozzle Maintenance
A pulsing sensationfelt while squeezingthe spray gun
trigger may be caused by excessivepump pressure.The
principal cause of excessivepump pressure is a spray tip
dogged or restricted with foreign materials,such asdirt,
etc.To correct the problem, immediately dean the spray tip
usingthe tools included with your pressure washer and
follow these instructions:
I. Shut off engine and turn off water supply.
2. Remove spray tip from end of nozzle extension.
3. Remove in-line filter from other end of nozzle
extension.
4. Use wire included in kit or a small paper clip to free
any foreign material clogging or restricting spray tip
(Figure II).
5. Using a garden hose, remove additional debris by back
flushing water through nozzle extension (Figure 12).
Back flush between 30 to 60 seconds.
6. Reinstall spray tip and in-line filter into nozzle
extension.
7. Reconnect nozzle extension to spray gun.
8. Reconnect water supply, turn on water, and start
engine.
9. Test pressure washer by operating with each Quick
Connect spray tips.
O-Ring Maintenance
Throughthe normal operation of your pressure washer,
o-rings, which keep the connections of the hoses and spray
gun tight and leak-free,may become worn or damaged.
An O-Ring MaintenanceKit is provided with your pressure
washer which includesreplacement o-rings, rubber washer
and water inlet filter. Refer to the instructionsheet provided
in the kit to service your unit's o-rings.Note that not atl of
the parts inthe kit witl be usedon your unit.
To remove a worn or damagedo-ring; usea small flathead
screwdriver to get underneath the o-ring and pry it off.
t
Section 5: Maintenance
Pump Maintenance
Changing Pump Oil
Change oil after first 50 hours of operation and then every
200 hours or 3 months, whichever occurs first.
NOTE:When changingpump oil, useonly high quality
nondetergent 30 weight oil. Use no special additives.
Change pump oil as follows:
I. Clean areaaround brass oil drain plug at bottom of
pump.
2. Removeoil drain plug.Drain oil completely into an
approved container.
3. When oil hascompletely drained, install oil drain plug
and tighten firmly.
4. Clean area around pump oil dipstick. Removedipstick
and fill pump with recommended oil to "Full" mark on
dipstick.
5. Install pump oil dipstick.
6. Wipe up anyspilled oil.
ENGINE MAINTENANCE
Seethe engine owner's manualfor instructionson how to
properly maintain the engine.
CAUTION
Data Tag
Data tag informationisvery importantif you need helpfrom
our Customer ServiceDepartment or anauthorized service
dealer.
• The data tag(Figure 13) is located on the baseof the
pressure washer.For future reference,pleasecopy the
model, revision,and serialnumber of the pressure washer
in the spacebelow.
_Copy Serial
Number Here
G_
Used motor oil hasbeen shown to cause skin cancer in
certain laboratory animals.
Thoroughly wash exposed areas with soapandwater.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
m
PREPARING THE UNIT
FOR STORAGE
Water should not remain inthe unitfor longperiods of
time. Sedimentsor minerals candeposit on pump parts and
"freeze" pump action. If you do not plan to usethe pressure
washer for more than 30 days,follow this procedure:
I. Flushdetergent siphoningtube by placingfilter into pail
of cleanwater while running pressure washer in low
pressure mode. Flushfor one to two minutes.
2. Shut off engineand let it cool, then remove high
pressure and garden hoses.Disconnect spark plug wire
from spark plug.
.
4.
5.
Empty pump of liquidsby pulling engine recoil handle
about 6 times.This should remove most liquidin pump.
Use pump saverto prevent corrosion build up and
freezing of pump.
Store unit in a clean,dry area.
Protecting the Pump
To protect the pump from damagecaused by mineral
deposits or freezing,use PumpSaverto treat pump.This
prevents freeze damageand lubricatespistons and seals.
NOTE: PumpSaveris availableasan optional accessory.It
is not includedwith the pressure washer.Contact the
nearest authorized servicecenter to purchasePumpSaver.
CAUTION
• Failure to do so will permanently damage your pump and
renderyour unit inoperable.
• Freezedamageisnot coveredunderwarranty.
CAUTION
AlwaysweareyeprotectionwhenusingPumpSaver.
To use PumpSaver,make sure the pressure washeris
turned off and disconnected from supply water.Readand
follow all instructionsand warnings given on the PumpSaver
container.
NOTE: PumpSaverwill drip from pump after treatment
and will stain wood and concrete.
NOTE: If PumpSaveris not available,draw RVantifreeze
(non-alcohol) into the pump by pouring the solution into a
3-foot section of garden hose connected to inlet adapter
and pulling recoil handle twice.
STORING THE ENGINE
See the engine owner's manual for instructions on how to
properly prepare the engine for storage.
m
7
Troubleshooting
TROUBLESHOOTING
Problem
Pump has following
problems: failure to produce
pressure, erratic pressure,
chattering, loss of pressure,
low water volume.
Detergent fails to mix with
spray.
Engine shuts down during
operation.
Cause
I. Low pressure spray tip installed.
2. Water inletisblocked.
3. Inadequatewater supply.
4. Inlet hose iskinked or leaking.
5. Clogged inlet hose strainer.
6. Water supply isover 100°F.
7. High pressure hose is blocked or
leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. Pump isfaulty.
I. Detergent siphoning tube isnot
submerged.
2. Chemical filter iscloggedor
cracked.
3. Dirty in-linefilter.
4. High pressure spray tip installed.
Out of gasoline.
Correction
I. Replacespray tip with high pressure
spraytip.
2. Clear inlet.
3. Provide adequatewater flow.
4. Straighten inlethose, patch leak.
5. Check and clean inlethose strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replacegun.
9. Clean nozzle.
10. Contact Authorized service facility.
I. Insertdetergent siphoning tube into
detergent.
2. Cleanor replace fitter/detergent
siphoningtube.
3. See"Check In-Line Filter".
4. Replacespray tip with low pressure
spraytip.
Fillfuel tank.
m
Exploded Views and Parts Lists
8
EXPLODED VIEW AND PARTS LIST --- UNIT
17_\
\1
_ 5
Item Part # Description
I B191938GS BASE
2 BI91942GS HANDLE
3 B4805GS HOSE
4 30809GS GROMMET
5 192134GS KIT,EngineMounting Hardware
6 192132GS KIT,Pump Mounting Hardware
7 B2516GS VINYL CAP
8 B2203GS KIT,Handle Fastening
9 192310GS KIT,Vibration Mount
10 95458GS QUICK CONNECT
I I 192135GS KIT,Garden Hose Inlet
Item
12
13
14
15
16
17
18
19
20
90O
Part #
191265GS
186301GS
BI436BGS
190779GS
192317GS
63281GS
B2126AGS
192796GS
192136GS
NSP
Description
E-RING
KIT,Nozzle
GUN
EXTENSION
KIT,Wheel
KEY
ASSY,Pump(see pages 18-21)
KIT,Chemical Hose/Filter
KIT,Thermal Relief
ENGINE
Items Not Illustrated:
Part # Description
192114GS MANUAL, Owner's
192887GS KIT,Decals
BB3061GS OIL, Engine
m
Section 8: Exploded Views and Parts Lists
EXPLODED VIEW 1 PUMP
33
34
35_
36 38
36
31
32
2
28
6
26
25 24
14
13 15
17
23
16
m
Section 8: Exploded Views and Parts Lists
PARTS LIST --- PUMP
Item Part #
I
2
3
4
5
6
7
8
9
10
I1
12
13
14
15
16
17
18
19
20
21
22
23
Qty Description
IIOB2126GS
10887628PGS
112B2126GS
113B2126GS
109B2126GS
11287628PGS
11087822PGS 3
11187822PGS 3
123B2126GS 3
11687628PGS 3
11587628PGS 3
115B2126GS 3
120B2126GS 3
119B2126GS 3
118B2126GS I
117B2126GS 6
116B2126GS I
12687628PGS I
12587628PGS I
149B2126GS I
155B2327GS 4
152B2126GS I
63281GS I
Cap
Circlip
SnapRing
Bearing
Pump Body
Oil Cap/Dipstick
Nut
Piston Washer
Piston
SpacerDisc
O-Ring
Piston Pin
Guiding Piston
Con Rod
Complete Rear Cover
Screw
O-Ring
SnapRing
Bearing
Hollow Shaft
Screw
Grub Screw
Key
Item Part # Qty Description
24 150B2126GS I Gas EngineFlange
25 22237GS 4 Washer,Lock
26 23645GS 4 Screw
27 151B2126GS I Bushing
28 12187822PGS I Seat
30 10487628PGS 2 Plug
31 137B2126GS 8 Washer
32 10087822PGS 8 Screw
33 102B2126GS 6 Plug
34 10187822PGS 6 O-Ring
35 10287822PGS 6 CompleteValve
36 10387822PGS 6 O-Ring
37 11193360PGS I Plug
38 136B2126GS I Head
39 10387628PGS 2 O-Ring
40 106B2126GS 3 Support Ring
41 10587822PGS 3 Gasket
42 108B2126GS 3 Piston Guide
43 10393360PGS 3 Gasket
44 10493360PGS 3 O-Ring
45 131B2126GS 3 Rear Piston Guide
46 16593360PGS 3 Seat
Service Kits:
A
500-87628PGS
Valve Kit
Item Qty.
35 6
36 6
B
201 -B2126GS
Piston Kit
Item Qty.
8 3
C
202-B2126GS
Oil Seal Kit
Item Qty.
I I
17 I 40 3
46 3
D
203-B2126GS
Water SeatKit
Item Qty.
41 3
44 3
E
204-B2126GS
Support Ring
Kit
Item Qty.
t
Section 8: Exploded Views and Parts Lists
EXPLODED VIEW i UNLOADER
41
38
39
/
4O
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Troybilt 01905 Owner's manual

Troybilt
Brand
Troybilt
Model
01905
Category
High-pressure cleaners
Type
Owner's manual
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