ATD Tools ATD-10512 User manual

Brand: ATD Tools

Model: ATD-10512

Category: Power universal cutters

Type: User manual

ATD Tools ATD-10512 is a 7-inch angle grinder with a powerful 11-amp motor and a no-load speed of 7,800 RPM, making it great for cutting, grinding, and polishing metal, concrete, and other materials. It features a safety lock-off switch to prevent accidental starts, a spindle lock for easy accessory changes, and a 6-foot cord for extended reach. The ATD-10512 also has a lightweight design of only 6.5 lbs, making it easy to handle and maneuver.

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ATD‐10512

7”AngleGrinder InstructionManual

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Caution:Readthisinstructionmanualbeforeusingthistool.

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Specifications

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Voltage:120V/60Hz

Amps:11A

NoLoadSpeed:7,800RPM

MaxAccyDiameter:7”

ArborHoleDiameter:7/8”

SafetyLock‐OffSwitch:Yes

SpindleLock:Yes

SpindleThread:5/8”‐11

CordLength:6’

ToolWeight:6.5lbs

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GeneralPowerToolSafetyWarnings

 WARNINGReadallsafetywarningsandinstructions.Failuretofollowthe

warningsandinstructionsmayresultinelectricshock,fireand/orseriousinjury.

Saveallwarningsandinstructionsforfuturereference.

Theterm"powertool"inthewarningsreferstoyourmains‐operated(corded)powertoolor

battery‐operated(cordless)

powertool.



1)Workareasafety

a)Keepworkareacleanandwelllit.Clutteredordarkareasinviteaccidents.

b)Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammable

liquids,gasesordust.Powertoolscreatesparkswhichmayignitethedustorfumes.

c)

Keepchildrenandbystandersawaywhileoperatingapowertool.Distractionscancauseyouto

losecontrol.

2)Electricalsafety

a)Powertoolplugsmustmatchtheoutlet.Nevermodifythepluginanyway.Donotuseany

adapterplugswithearthed(grounded)powertools.Unmodifiedplugsandmatchingoutlets

will

reduceriskofelectricshock.

b)Avoidbodycontactwithearthedorgroundedsurfacessuchaspipes,radiators,rangesand

refrigerators.Thereisanincreasedriskofelectricshockifyourbodyisearthedorgrounded.

c)Donotexposepowertoolstorainorwetconditions.Waterentering

apowertoolwillincrease

theriskofelectricshock.

d)Donotabusethecord.Neverusethecordforcarrying,pullingorunpluggingthepowertool.

Keepcordawayfromheat,oil,sharpedgesor movingparts.Damagedorentangledcords

increasetheriskofelectricshock.

e)When

operatingapowertooloutdoors,useanextensioncordsuitableforoutdooruse.Useofa

cordsuitableforoutdoorusereducestheriskofelectricshock.

f)Ifoperatingapowertoolinadamplocationisunavoidable,usearesidualcurrentdevice(RCD)

protectedsupply.Useofan

RCDreducestheriskofelectricshock.

3)Personalsafety

a)Stayalert,watchwhatyouaredoingandusecommonsensewhenoperatingapowertool.Do

notuseapowertoolwhileyouaretiredorundertheinfluenceofdrugs,alcoholormedication.A

momentofinattentionwhile

operatingpowertoolsmayresultinseriouspersonalinjury.

b)Usepersonalprotectiveequipment.Alwaysweareyeprotection.Protectiveequipmentsuchas

dustmask,non‐skidsafetyshoes,hardhat,orhearingprotectionusedforappropriateconditions

willreducepersonalinjuries.

c)Preventunintentionalstarting.Ensuretheswitchisin

theoff‐positionbeforeconnectingto

powersourceand/orbatterypack,pickinguporcarryingthetool.Carryingpowertoolswithyour

fingerontheswitchorenergizingpowertoolsthathavetheswitchoninvitesaccidents.

d)Removeanyadjustingkeyorwrenchbeforeturningthepowertoolon.A

wrenchorakeyleft

attachedtoarotatingpartofthepowertoolmayresultinpersonalinjury.

e)Donotoverreach.Keepproperfootingandbalanceatalltimes.Thisenablesbettercontrolofthe

powertoolinunexpectedsituations.

f)Dressproperly.Donotwearlooseclothing

orjewelry.Keepyourhair,clothingandglovesaway

frommovingparts.Looseclothes,jewelryorlonghaircanbecaughtinmovingparts.

g)Ifdevicesareprovidedfortheconnectionofdustextractionandcollectionfacilities,ensurethese

areconnectedandproperlyused.Useofdustcollectioncanreduce

dust‐relatedhazards.

4)Powertooluseandcare

a)Donotforcethepowertool.Usethecorrectpowertoolforyourapplication.Thecorrectpower

toolwilldothejobbetterandsaferattherateforwhichitwasdesigned.

b)Donotusethepowertool

iftheswitchdoesnotturnitonandoff.Anypowertoolthatcannotbe

controlledwiththeswitchisdangerousandmustberepaired.

c)Disconnecttheplugfromthepowersourceand/orthebatterypackfromthepowertoolbefore

makinganyadjustments,changingaccessories,orstoringpowertools.Suchpreventivesafety

measuresreducetheriskofstartingthepowertoolaccidentally.

d)Storeidlepowertoolsoutofthereachofchildrenanddonotallowpersonsunfamiliarwiththe

powertoolortheseinstructionstooperatethepowertool.Powertoolsaredangerousinthe

handsofuntrainedusers.

e)Maintainpowertools.Checkformisalignmentorbindingofmovingparts,

breakageofpartsand

anyotherconditionthatmayaffectthepowertool’soperation.Ifdamaged,havethepowertool

repairedbeforeuse.Manyaccidentsarecausedbypoorlymaintainedpowertools.

f)Keepcuttingtoolssharpandclean.Properlymaintainedcuttingtoolswithsharpcuttingedgesare

lesslikely

tobindandareeasiertocontrol.

g)Usethepowertool,accessoriesandtoolbitsetc.inaccordancewiththeseinstructions,taking

intoaccounttheworkingconditionsandtheworktobeperformed.Useofthepowertoolfor

operationsdifferentfromthoseintendedcouldresultinahazardoussituation.

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5)Service

a)Haveyourpowertoolservicedbyaqualifiedrepairpersonusingonlyidenticalreplacementparts.

Thiswillensurethatthesafetyofthepowertoolismaintained.



Safetyinstructionsforalloperations

SafetyWarningsforGrindingOperations:

a)Thispowertoolisintendedtofunctionasagrinder.Readallsafetywarnings,instructions,

illustrationsandspecificationsprovidedwiththispowertool.Failuretofollowallinstructionslisted

belowmayresultinelectricshock,fireand/orseriousinjury.

b)Operationssuchassanding,wirebrushing,polishingorcutting‐off

arenotrecommendedtobe

performedwiththispowertool.Operationsforwhichthepowertoolwasnotdesignedmaycreatea

hazardandcausepersonalinjury.

c)Donotuseaccessorieswhicharenotspecificallydesignedandrecommendedbythetool

manufacturer.Justbecausetheaccessorycanbeattached

toyourpowertool,itdoesnotassuresafe

operation.

d)Theratedspeedoftheaccessorymustbeatleastequaltothemaximumspeedmarkedonthe

powertool.AccessoriesrunningfasterthantheirRATEDSPEEDcanbreakandflyapart.

e)Theoutsidediameterandthethi cknessof

youraccessorymustbewithinthecapacityratingof

yourpowertool.Incorrectlysizedaccessoriescannotbeadequatelyguardedorcontrolled.

f)Thearborsizeofwheels,flanges,backingpadsoranyotheraccessorymustproperlyfitthespindle

ofthepowertool.Accessorieswitharborholesthatdonot

matchthemountinghardwareofthe

powertoolwillrunoutofbalance,vibrateexcessivelyandmaycauselossofcontrol.

g)Donotuseadamagedaccessory.Beforeeachuseinspecttheaccessorysuchasabrasivewheelsfor

chipsandcracks,backingpadforcracks,tearorexcesswear,wire

brushforlooseorcrackedwires.

Ifpowertooloraccessoryisdropped,inspectfordamageorinstallanundamagedaccessory.After

inspectingandinstallinganaccessory,positionyourselfandbystandersawayfromtheplaneofthe

rotatingaccessoryandrunthepowertoolatmaximumno‐loadspeedfor

oneminute.Damaged

accessorieswillnormallybreakapartduringthistesttime.

h)Wearpersonalprotectiveequipment.Dependingonapplication,usefaceshield,safetygogglesor

safetyglasses.Asappropriate,weardustmask,hearingprotectors,glovesandworkshopapron

capableofstoppingsmallabrasiveorworkpiecefragments.Theeyeprotection

mustbecapableof

stoppingflyingdebrisgeneratedbyvariousoperations.Theeyeprotectionmustbecapableof

stoppingflyingdebrisgeneratedbyvariousoperations.Thedustmaskorrespiratormustbecapable

offiltratingparticlesgeneratedbyyouroperation.Prolongedexposuretohighintensitynoisemay

causehearingloss.

i)Keepbystandersasafedistanceawayfromworkarea.Anyoneenteringtheworkareamustwear

personalprotectiveequipment.Fragmentsofworkpieceorofabrokenaccessorymayflyawayand

causeinjurybeyondimmediateareaofoperation.

j)Holdpowertoolbyinsulatedgrippingsurfacesonly,whenperforming

anoperationwherethe

cuttingaccessorymaycontacthiddenwiringoritsowncord.Cuttingaccessorycontactinga“live”

wiremaymakeexposedmetalpartsofthepowertool“live”andshocktheoperator.

k)Positionthecordclearofthespinningaccessory.Ifyoulosecontrol,thecordmay

becutorsnagged

andyourhandorarmmaybepulledintothespinningaccessory.

l)Neverlaythepowertooldownuntiltheaccessoryhascometoacompletestop.Thespinning

accessorymaygrabthesurfaceandpullthepowertooloutofyourcontrol.

m)Donotrunthepowertoolwhilecarryingitatyourside.Accidentalcontactwiththespinning

accessory

couldsnagyourclothing,pullingtheaccessoryintoyourbody.

n)Regularlycleanthepowertool’sairvents.Themotor’sfanwilldrawthedustinsidethehousingand

excessiveaccumulationofpowderedmetalmaycauseelectricalhazards.

o)Donotoperatethepowertoolnearflammablematerials.Sparks

couldignitethesematerials.

p)Donotuseaccessoriesthatrequireliquidcoolants.Usingwaterorotherliquidcoolantsmayresultin

electrocutionorshock.



Furthersafetyinstructionsforalloperations

KickbackandRelatedWarnings

Kickbackisasuddenreactiontoapinchedorsnaggedrotatingwheel,backingpad,brushoranyother

accessory.Pinchingorsnaggingcausesrapidstallingoftherotatingaccessorywhichinturncausesthe

uncontrolledpowertooltobeforcedinthedirectionoppositeoftheaccessory’srotationatthepoint

of

thebinding.

Forexample,ifanabrasivewheelissnaggedorpinchedbytheworkpiece,theedgeofthewheelthatis

enteringintothepinchpointcandigintothesurfaceofthematerialcausingthewheeltoclimboutor

kickout.Thewheelmayeither

jumptowardorawayfromtheoperator,dependingondirectionofthe

wheel’smovementatthepointofpinching.Abrasivewheelsmayalsobreakundertheseconditions.

Kickbackistheresultofpowertoolmisuseand/orincorrectoperatingproceduresorconditionsandcan

beavoidedbytakingproperprecautionsasgiven

below.



a)Maintainafirmgriponthepowertoolandpositionyourbodyandarmtoallowyoutoresist

kickbackforces.Alwaysuseauxiliaryhandle,ifprovided,formaximumcontroloverkickbackor

torquereactionduringstart‐up.Theoperatorcancontroltorquereactionsorkickbackforces,if



properprecautionsaretaken.

b)Neverplaceyourhandneartherotatingaccessory.Accessorymaykickbackoveryourhand.

c)Donotpositionyourbodyintheareawherepowertoolwillmoveifkickbackoccurs.Kickbackwill

propelthetoolindirectionoppositetothewheel’smovementatthe

pointofsnagging.

d)Usespecialcarewhenworkingcorners,sharpedgesetc.Avoidbouncingandsnaggingthe

accessory.Corners,sharpedgesorbouncinghaveatendencytosnagtherotatingaccessoryand

causelossofcontrolorkickback.

e)Donotattachasawchainwoodcarvingbladeortoothedsawblade.Suchbladescreatefrequent

kickbackandlossofcontrol.



Additionalsafetyinstructionsforgrindingoperation

SafetyWarningsSpecificforGrindingOperations:

a)Useonlywheeltypesthatarerecommendedforyourpowertoolandthespecificguarddesigned

fortheselectedwheel.Wheelsforwhichthepowertoolwasnotdesig ned cannotbeadequately

guardedandareunsafe.

b)Theguardmustbesecurelyattachedtothepowertoolandpositioned

formaximumsafety,sothe

leastamountofwheelisexposedtowardstheoperator.Theguardhelpstoprotectoperatorfrom

brokenwheelfragmentsandaccidentalcontactwithwheel.

c)Wheelsmustbeusedonlyforrecommendedapplications.Forexample:donotgrindwiththeside

ofcut‐offwheel.Abrasive

cut‐offwheelsareintendedforperipheralgrinding,sideforcesappliedto

thesewheelsmaycausethemtoshatter.

d)Alwaysuseundamagedwheelflangesthatareofcorrectsizeandshapeforyourselectedwheel.

Properwheelflangessupportthewheelthusreducingthepossibilityofwheelbreakage.Flanges

for

cut‐offwheelsmaybedifferentfromgrindingwheelflanges.

e)Donotuseworndownwheelsfromlargerpowertools.Wheelintendedforlargerpowertoolisnot

suitableforthehigherspeedofasmallertoolandmayburst.



ADDITIONALSAFETYREGULATIONS

Alwaysuseproperguardwithgrindingwheel.Aguardprotectsoperatorfrombrokenwheelfragments.



Accessoriesmustberatedforatleastthespeedrecommendedonthetool warninglabel.Wheelsand

otheraccessoriesrunningoverratedspeedcanflyapartandcauseinjury.



Hold tool by insulated gripping surfaces

 when performing an operation where the cutting tools may

contact hidden wiring or its own cord. Contact with a“live” wir e willmake exposedmetalparts ofthe

tool“live”andshocktheoperator.



Whenthemachineisinoperation,keephandsawayfromthegrindingarea.



Thediscwill

notstopimmediatelythemachineisturnedoff.Exercisecaution.



Donotplacethetooldownafteruseuntilthegrindingwheelshavecometocompletestop.



Donotstartthetoolwhenthegrindingwheelsaretouchingtheworkarea.



Alwaysensurethesafetyguardisattachedcorrectlyand

donotoperatetheanglegrinderwithoutthe

guardattached.



Onlyusegrindingwheelsthatareapprovedforamaximumspeedofmarkedorgreater.



Onlyusegrindingwheelswiththecorrectboresizeforthespindleofthegrinder.



Keepthepowercordwellawayfromthecuttingarea

duringuse.Alwayspositionthecordsothatitwill

notbecaughtintheworkpiecewhenthegrinderisinuse.



Alwayswearearmuffs,safetyglassesandfacemaskwhileinoperation.



Before connecting the tool to the power supply follow the safety instructions to install the grinding

wheels.

Donotlockittootight,otherwisecracksmayoccur.



Alwaysusebothhandswhenoperationthetool



Usethestandardparts.Donotuseacoolantorwateranddonotuseasafixedgrinder.



1.Introduction

Thistoolisintendedforgrindinganddeburringmetalmaterialswithouttheuseofwater.

Donotapplypressureonthetool;letthespeedofthecuttingdiscdothework

Readandsavethisinstructionmanual.



Toolspecifications:

1. Auxiliaryhandle

2. Spindlelockbutton

3. On/offswitch

4.Squarenut

5.Hex.screw

6.Grindingguard

7.Innerflange

8.Grindingdisc

9.Outerflange

10.Spanner

Model

Voltage

(V)

Frequency

(Hz)

Rated

Current

(A)

No‐loadspeed

(Min‐1)

Discdia.

(mm)

Spindle

Thread

ATD‐10512 120 60 11 7800 7” 5/8”

2.Assembly



Warning:Switchoffthegrinderanddisconnectitfromthepowerpoint.



1) Theauxiliaryhandle(1)canbescrewedtotheleftortherightofGearBox.Selectthepositionwhichgives

themostcomfortableandsafeuse.



2) Fittingthegrindingguard:(Seefigure1and2)



A:PositionthelugontheinsideofthecentralguardringintheverticalinthespindlecoverthenPlacethe

Wheelguardcoverandrightthehole;

B:Theguardshallbepositionintheneutralposition.

C:Tightenthepanheadscrewinaclockwisedirectionusing

thescrewdriveruntilthescrewistightenup

andthepancannotbemovedanymore.

Figure 1 Figure2

3) Fittingthegrindingdisc:(Figure3andFigure4)

A. Placetheinnerflange(7)overthespindlemakingsurethefitistight

B. Place the grinding disc(8) on the top of the inner flange ensuring the bore fits into the step of the

flange

C. Mounttheconcave

recesssideoftheouterflange(9)overthespindle

D. Pressthespindlelockingbutton(2)firmandensurethereisnomovementinthespindle.While

thespindlelockisdepressed,tightentheouterflangeinaclockwisedirectionusingthespanner(10).(See

figure4)



Figure 3 Figure 4



Allowtheanglegrindertoruninidleforatleastaminutewiththegrinding,vibrationdiscshouldbe

immediatelyreplaced.



3.Operation



SwitchOn/offthetool



1)Whenstartingholdthetoolfirmlywithbothhandsi.e.Onehandonthemotorhousingandtheother

onthesideauxiliaryhandle(1).

2)Startthetoolbypressingtriggerinwards,thenthetoolisenergizedandstartstooperate.(Seefigure5)



3)Thetoolwillstopassoonasreleasingthetriggerofswitch.







Figure5



Lockthetoolinthe“on”position

1) Whenstartingholdthetoolfirmlywithbothhandsi.e.Onehandonthemotorhousingandtheother

onthesideauxiliaryhandle(1).



2) Start the tool bypressingtrigger inwards,then pressthe lockbutton atsideto lockthe toolat“on”

condition.Inthiscondition, thetoolwilloperatecontinuouslywithoutpressingthetriggerallthetime

(Seefigure5)

3) Stopthetoolbyactuatingtheswitchtriggeragain.



4.Operatinginstructions



Note:

Thisanglegrindercanbeusedforgrindingsteel,stoneorceramicworkpiecessuchaspipe,boxsection,

rectangular,angleironsteelbar,householdbricksandtiles.Donotattempttogrindwoodorasoftmetalsuch

aslead.Thematerialwillquickly“fill”thediscand

renderituseless.

Beforestartingthegrinderfirstensurethatthedisc,discguardandtoolareingoodcondition.Positionthe

guardsothatitwilldeflecthotsparksawayfromtheoperator.



1) Donotcoverventswhenthetoolisinuse.Thismaycausedamagetothe

motorandr educetheefficiency

ofthetool.

2) Guidebackandforthovertheworkpieceinasteadymotion.



Grinding

Thebestresultsareachievedwithanangleof20

to30

forgrinding.Movethe

machinebackandforthwithlightpressure.Inthismanner,theworkpiecedoesnot

becometoohot,nodiscolorationoccursandnoridgesareproduced.

Undernocircumstancesshouldacuttingdiscbeusedforroughingwork.



5.Maintanceandinspection

1) Thearmatureandstator (motor) isthe heartof thepower tool. Exercisedue caretoensurethey donot

becomedamagedoraffectedbyoilorwater.

2) Inspectthecarbonbrushesregularlyandreplacewhentheyarewornupaboutonethird.

3) Regularly inspect all mountings and

 screws and ensure they are properly tightened. Showed any of the

screwsbeloose,tightenthemimmediately.Failuretodosomayresultinseriousdamage.

4) The supply cord of the tool and any extension cord used should be checked frequently for damage. If

damaged, have the cord set

replaced by an authorized service facility. Replace the extension cord if

necessary.

5) The grease in the gearbox will require replacement after extensive use of the tool. Please refer to an 

authorizedserviceagenttoprovidethisservice.

6) Consultanauthorizedserviceagentintheeventoffailure.

7) Clean

anddustthetoolaftereachuse.



6.Accessories



CAUTION:Theseaccessoriesorattachmentsarerecommendedforusewithyourtoolspecifiedinthismanual.

Theuseofanyotheraccessoriesorattachmentsmightpresentariskofinjurytopersons.Onlyuseaccessory

orattachmentforitsstatedpurpose.



Auxiliaryhandle1pc

Spanner1pc

InnerHex.Spanner1pc



GrindingWheel1pc 



ATD Tools ATD-10512 User manual

Brand: ATD Tools

Model: ATD-10512

Category: Power universal cutters

Type: User manual

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ATD Tools ATD-10512 User manual

ATD Tools ATD-10512 User manual

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