Power Systems PS2030DV Instruction and Maintenance Manual

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

1 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

INSTRUCTION AND

MAINTENANCE MANUAL

FOR SCREW COMPRESSORS

Models:

PS2030/2037PM

Manufacturer : POWER SYSTEM s.r.l.

Via Dell’Emigrante, 11/13

36040 Brendola, Vicenza, ITALY

Tel. +39 – 0444 - 401270

Fax +39 – 0444 - 401165

e-mail: info@powersystem.it

web: http://www.powersystem.it

Local Power System agent Name__________________________________________

Address________________________________________

Telephone______________________________________

Fax___________________________________________

Codice 900246

OQ7.5ARG114

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

2 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

INSPECTION REPORT

Power System srl, via Dell’Emigrante 11/13, 36040 Brendola (VI) declares that the screw

compressor package:

Has successfully passed internal testing.

The following aspects were checked:

− All the components have been correctly assembled and tightened.

− Functioning of all the electric components complies with specified parameters.

− All electrical tests on safety have been carried out and found within set limits.

− Parts subjected to pressure have been tested and found satisfactory.

− There are no leakages in the oil circuit and the air circuit.

− There are no flaws in the external appearance of the machine.

− Capacity, absorbed power and various operating temperature have been checked and

found satisfactory.

Power System

The Inspector

Attention!

Failure to observe and apply the rules and recommendations listed in this manual

invalidates all types of guarantee on the compressor.

Power System declines all responsibility with regard to damage caused to persons and/or things as a result of

incorrect use of the compressor and its accessories, lack of maintenance or neglect and, in general, the failure to

observe the warnings given in this manual, which are to be considered as complementary to the general safety

standards in force.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

3

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

Dear Customer,

First of all we thank you for your trust in buying your new “Rotary screw compressor”.

We are sure that you will be satisfied with your purchase, considering the technological level achieved by our products, thanks to

our constant commitment which encourages us to grow every day and to cope professionally with the continuous technological,

productive and commercial transformations.

In the certainty that we will be able to fulfil all your future working requirements, we remain at your disposal for any information

you may require and take this opportunity of wishing you every success in your work.

Before using the machine, please fill in the document and return it to us, following the indications given below.

AUTHORISED DEALER

Company

…………………………………………………………………………………………………………………………………………………………………………

Street

…………………………………………………………………………………………………………………

No.

…………………………………

Town

…………………………………………………………………………………………………………………………………………………………………………

Province

…………………………………………………………………………………………………………………………………………………………………………

Postcode

…………………………………………………………… Stamp

Country

……………………………………………………………

Telephone

……………………………………………………………

Fax

……………………………………………………………

VAT No.

……………………………………………………………

Internet www. …………………………………………...…………………………………………...…………………………………………...……………………….

E-mail

…………………………………………………………………………………………………………………………………………………………………………

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

4 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

1 WARNING

WARNING

1) Within the limits established in this guarantee, the undersigned manufacturer undertakes to repair all

construction defects that may arise during the guarantee period, set at 12 (twelve) months from the date of start

or at 15 (fifteen) months from the date of delivery.

The obligations deriving from the guarantee cease in the event of suspension or variation of the agreed terms of

payment.

2) The guarantee ceases if the buyer does not correctly follow the rules described in the “Instructions for use and

maintenance” of the compressor.

3) The guarantee does not cover: faults and defects due to normal wear of those parts which are by nature subject

to rapid and continuous wear and faults resulting from the use of tools and accessories not supplied directly by the

manufacturer.

4) In order to benefit from the right to the guarantee, when the defect arises the purchase must promptly notify the

manufacturer, at any rate no later than 8 (eight) days after the date of discovering the fault, and must allow

the manufacturer, if necessary, to carry out the required inspections and repairs.

5) The buyer must send the faulty part, covered by the guarantee, at his own expense to the manufacturer for

repair or replacement. As contemplated in this clause, the guarantee obligation is considered fulfilled with the

delivery to the buyer of the adequately repaired or replaced part.

6) During the guarantee period contemplated in clause 1) the labour costs, for the duration of the work alone, will

be at the manufacturer’s expense.

If the repairs or replacements have to be carried out on the place of installation of the compressor, the travel and

lodging expenses of the personnel will be borne by the buyer.

7) All breakages resulting from incorrect manoeuvres, lack of skill, fortuitous events or for which the user can be

held responsible, are excluded from the guarantee, whether the user is directly responsible or through a third

party, or when the buyer has made modifications or carried out repairs without the manufacturer’s consent in

writing, irrespective of whether or not there is a connection between said modifications or repairs and the defects

found.

8) It is expressly agreed that the manufacturer shall be relieved of all responsibility for any damage of lost or

decreased production suffered by the buyer, resulting from faults or defects in construction for which this

guarantee is applicable.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

5

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

INDICE

1 WARNING ................................................................................................................................................................ 4

2 EC DECLARATION OF CONFORMITY ........................................................................................................... 8

2.1 CE MARKING.................................................................................................................................................................. 9

3 IMPORTANCE OF THE MANUAL............................................................................................................................ 10

3.1 NOTES FOR CONSULTATION ................................................................................................................................... 10

3.2 INTENDED RECEIVERS (AUTHORISED OPERATORS)......................................................................................... 11

3.3 MACHINE OFF STATUS.............................................................................................................................................. 12

3.4 ABBREVIATIONS......................................................................................................................................................... 12

3.5 RESERVED RIGHTS..................................................................................................................................................... 12

4 NAMING OF THE COMPRESSOR...................................................................................................................... 13

4.1 NAMING OF THE MODELS ........................................................................................................................................ 13

4.2 NAMING OF THE COMPONENTS ............................................................................................................................. 13

5 OVERALL DIMENSIONS (MM) .......................................................................................................................... 16

6 TECHNICAL DATA ............................................................................................................................................... 17

7 INTENDED USE...................................................................................................................................................... 18

7.1 ENERGY SUPPLY SOURCES...................................................................................................................................... 18

7.2 STAGES OF USE........................................................................................................................................................... 18

7.3 LIMITS OF USE............................................................................................................................................................. 18

7.4 OPTIONAL ACCESSORIES ......................................................................................................................................... 19

8 TRANSPORT OF THE COMPRESSOR.............................................................................................................. 19

8.1 PACKAGING ................................................................................................................................................................. 19

9 UNPACKING AND HANDLING .......................................................................................................................... 20

9.1 LIFTING AND HANDLING THE MACHINE ............................................................................................................. 20

10 INSTALLATION..................................................................................................................................................... 21

10.1 GENERAL WARNINGS................................................................................................................................................ 22

10.2 POSITIONING ............................................................................................................................................................... 22

10.3 SECURING THE COMPRESSOR AND CONNECTING THE AIR PIPE................................................................... 22

10.4 TEMPERATURE BELOW 0° C .................................................................................................................................... 22

10.5 AIR TANK...................................................................................................................................................................... 23

10.6 CONDENSATE SEPARATOR ...................................................................................................................................... 23

10.7 DISTRIBUTION LINE................................................................................................................................................... 23

10.8 WARM AIR OUTLET CONVEYING........................................................................................................................... 23

11 ELECTRICAL CONNECTION ................................................................................................................................ 24

12 BEFORE FIRST STARTING.................................................................................................................................... 24

13 FIRST START-UP ...................................................................................................................................................... 25

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

6 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

14 STORAGE................................................................................................................................................................ 26

15 DIRECTIVES AND REFERENCE NORMS ........................................................................................................... 27

16 SAFETY ....................................................................................................................................................................... 27

16.1 SAFETY SIGNALS........................................................................................................................................................ 27

16.2 RESIDUAL RISKS......................................................................................................................................................... 30

16.3 AUTHORISED OPERATORS: PLACES OCCUPIED ................................................................................................. 30

17 CONTROL PANEL FOR THE BOARD EPS4.3.................................................................................................. 32

17.1 SWITCHING ON THE BOARD AND STARTING THE COMPRESSOR .................................................................. 34

17.2 ACCESS TO THE USER PROGRAMMING MENU.................................................................................................... 35

17.3 ACCESS TO THE SERVICE PROGRAMMING MENU (PASSWORD REQUIRED) ....................................................... 35

17.4 CHECKING AND SETTING THE SECOND TEMPERATURE PROBE (PASSWORD REQUIRED).............................. 35

17.5 EPS4.2 TROUBLESHOOTING ..................................................................................................................................... 36

17.6 FUNCTION OF THE RESET KEY ............................................................................................................................... 37

17.7 MACHINE STATUS...................................................................................................................................................... 38

17.8 HEATING ELEMENT ................................................................................................................................................... 38

18 CHECKS BEFORE SWITCHING ON ..................................................................................................................... 39

19 SWITCHING OFF ...................................................................................................................................................... 39

20 INTERRUPTION IN THE ELECTRIC POWER SUPPLY ................................................................................... 39

21 HYDRAULIC DIAGRAM ...................................................................................................................................... 40

22 OPERATING PRINCIPLE..................................................................................................................................... 41

23 MAINTENANCE PROGRAMME........................................................................................................................... 42

24 ROUTINE MAINTENANCE.................................................................................................................................... 43

24.1 PRECAUTIONS DURING MAINTENANCE............................................................................................................... 43

24.2 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE ...................................................................................... 43

24.3 OIL CHARACTERISTICS............................................................................................................................................. 44

25 SPECIAL MAINTENANCE..................................................................................................................................... 45

25.1 CHANGING THE OIL AND THE OIL FILTER........................................................................................................... 45

25.2 CHECKING AND TOPPING UP THE OIL LEVEL..................................................................................................... 46

25.3 CHANGING THE OIL FILTER..................................................................................................................................... 46

25.4 REMOVAL OF THE AIR/OIL SEPARATOR............................................................................................................... 47

25.5 CHANGING THE AIR FILTER CARTRIDGE............................................................................................................. 47

25.6 CLEANING OR CHANGING THE FILTER SUCTION PANEL................................................................................. 48

25.7 AIR-OIL RADIATOR .................................................................................................................................................... 48

25.8 THERMOSTATIC VALVE ........................................................................................................................................... 48

25.9 SAFETY VALVE ........................................................................................................................................................... 48

25.10 MOTOR LUBRICATION .............................................................................................................................................. 48

25.11 CHANGING THE ELECTRIC MOTOR AND THE ELECTRIC FAN ........................................................................ 49

25.12 CHECKING AND CHANGING THE TRANSMISSION COUPLING (ONLY VERSIONS WITH DIRECT TRANSMISSION)49

26 TROUBLESHOOTING ............................................................................................................................................ 50

27 ELECTRIC DIAGRAM ............................................................................................................................................. 51

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

7

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

27.1 REMOTE CONTROL .................................................................................................................................................... 51

27.2 ROTATION DIRECTION CONTROL .......................................................................................................................... 51

27.3 AUTOMATIC RESTART .............................................................................................................................................. 51

27.4 MALFUNCTION OF THE PRESSURE TRANSDUCER............................................................................................. 51

28 GENERAL WARNINGS ............................................................................................................................................ 51

28.1 ORDERING PROCEDURE ........................................................................................................................................... 51

28.2 DEMOLITION................................................................................................................................................................ 51

29 REGISTRATION AND COMMISSIONING REPORT ................................................................................................... 52

30 LOG BOOK TO CHECK MAINTENANCE ..................................................................................................................... 53

31 NOTE .............................................................................................................................................................................. 54

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

8 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

2 EC DECLARATION OF CONFORMITY

Declares that the machine:

ROTARY SCREW COMPRESSOR

Model: PS2000 30 37 PM

with dryer without dryer

Serial no.: _ _ _ _ _ _ _ _ Year of manufacture: _ _ _ _

Reservoir serial no.:_ _ _ _ _ _ _ _ _

Max. allowed pressure (PS): _ _ bar Year of manufacture: _ _ _ _

complies with the following community directives:

“Machinery Directive" 2006/42/EC

(of the European Parliament and of the Council, of 17 May 2006, concerning machinery and amending directive 95/16CE

“Low voltage Directive” 2006/95/EC

(of the European Parliament and of the Council of 12 December 2006 on the harmonization of the laws of Member States

relating to electrical equipment designed for use within certain voltage limits)

“Electromagnetic Compatibility Directive” 2004/108/EC

(Of the Council, of 15 December 2004, on the approximation of the laws of the Member States relating to Electromagnetic Compatibility and repealing Directive

89/336/EC)

“Pressure Equipment Directive” 2009/105/EC

(of the European Parliament and of the Council of 16 September 2009 relating to simple pressure vessels)

and with the following harmonized standards:

EN 1012-1 : 1997

(Compressors and vacuum pumps. Safety requirements. compressors)

EN 60204-1 : 2006

(Fundamental safety standards on the Electrical equipment of machines)

The legal representative or the party appointed

Name RINO Signature

Surname BERTO

Date ...../...../....

Person authorised to draw up the Technical File

Name Enrico

Surname Faccio

e-mail: e.facc[email protected]

The technical file is kept at:

Power System Srl, via dell’Emigrante 11/13, 36040 Brendola (VI), Italy

Power System SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) - Italia

Tel. +39 0444 401270 - Fax +39 0444 401165

info@powersystem.it - www.powersystem.it

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

9

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

2.1 CE MARKING

The CE marking (FIG. 1) certifies the conformity of the compressor with the essential safety and health requirements contemplated by

the European Directives listed in the EC declaration of conformity.

It is an adhesive label made of silver coloured polyester with printing in black, with the following dimensions: L = 95 mm - H= 120

mm. It is applied on the outside, on the rear of the compressor. The following data are indicated legibly and indelibly on the plate:

• The logo, name and address of the manufacturer

• The CE mark

• The model

• The serial number

• The max. working pressure (bar)

• The voltage and frequency of the electric power supply (V / Hz)

• The nominal power (kW)

• The weight (kg)

• The year of manufacture

Left side

Fig.1 (CE marking)

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

10 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

3 IMPORTANCE OF THE MANUAL

BEFORE USING THE COMPRESSOR THE AUTHORISED OPERATORS MUST READ AND

UNDERSTAND ALL PARTS OF THIS MANUAL.

This technical manual of “Instructions for use and maintenance” has been drawn up according to the indications given by the European

Directives, in order to ensure easy and correct understanding of the topics dealt with by the operators authorised to perform the use

and maintenance of the compressor concerned. If, despite the care taken by the manufacturer when drawing up the manual, these

operators find any problem in understanding it, in order to avoid incorrect personal interpretations that might endanger safety, they are

requested to apply promptly to the manufacturer for the correct explanations and any further information.

Before using the compressor, the authorised operators must read and understand all parts of this technical manual of “Instructions for

use and maintenance” and strictly follow all the rules in it, in order to ensure their own safety and that of other people, obtain the best

compressor performance, and ensure the maximum efficiency and long life of all its components. This manual must be at the disposal

of the authorised operators at all times and must always be kept safely, near the compressor.

THIS MANUAL MUST ALWAYS BE AT THE DISPOSAL OF THE AUTHORISED OPERATORS AND

MUST BE KEPT SAFELY, NEAR THE COMPRESSOR.

THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY DAMAGE TO PERSONS,

ANIMALS AND THINGS RESULTING FROM FAILURE TO OBSERVE THE RULES AND WARNINGS

DESCRIBED IN THIS MANUAL.

THIS MANUAL MUST BE HANDED OVER TOGETHER WITH THE COMPRESSOR IF IT IS

TRANSFERRED TO ANOTHER USER.

THIS MANUAL REFLECTS THE STATE OF THE ART AT THE TIME THE COMPRESSOR WAS SOLD

AND CANNOT BE CONSIDERED INADEQUATE ONLY BECAUSE IT MAY BE UPDATED LATER IN

THE LIGHT OF NEW EXPERIENCE.

IF THE MANUAL IS LOST OR SPOILT, ASK THE MANUFACTURER FOR A NEW COPY, SPECIFYING

THE COMPRESSOR IDENTIFICATION DATA (SEE CE MARKING) AND THE REVISION.

3.1 NOTES FOR CONSULTATION

THE GENERAL DANGER SIGNAL AND THE FRAMED TEXT IN CAPITAL LETTERS DRAW THE

OPERATOR’S ATTENTION TO THE WARNINGS GIVEN IN THIS MANUAL.

N.B. (Nota Bene): framed text in capital letters.

Bold print: Highlights some significant sentences in the text.

Italics: Describes the captions of the figures and tables.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

11

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

3.2 INTENDED RECEIVERS (AUTHORISED OPERATORS)

This technical manual is intended exclusively for the operators authorised to carry out use and maintenance of the compressor,

according to the specific technical and professional skills required for the type of activity. The symbols shown below placed at the

beginning of a chapter and/or of a paragraph indicate which operator is involved in the subject dealt with.

THE AUTHORISED OPERATORS MUST PERFORM ON THE COMPRESSOR ONLY THE ACTIVITIES

FOR WHICH THEY ARE SPECIFICALLY COMPETENT.

BEFORE CARRYING OUT ANY ACTIVITY ON THE COMPRESSOR, THE AUTHORISED OPERATORS

MUST ENSURE THAT THEY ARE IN FULL POSSESSION OF THEIR PHYSICAL AND MENTAL

FACULTIES IN ORDER TO ENSURE THAT THE SAFETY CONDITIONS ARE ALWAYS RESPECTED.

GENERAL OPERATOR

This is a professionally trained operator, over 18 years of age, in compliance with the laws in force in the country of use,

authorised only to switch on, use, fine-tune (obligatorily with the guards enabled and the machine switched off) and

switch off the compressor, absolutely respecting the instructions given in this manual, provided with the personal

protective equipment (PPE) contemplated in table 7 and occupying the positions described in fig. 9.

HANDLING OPERATOR

This is a professionally trained operator, over 18 years of age, in compliance with the laws in force in the country of use,

authorised to use fork-lift trucks, bridge cranes or cranes, to transport and handle the compressor and/or its parts safely,

provided with the personal protective equipment (PPE) contemplated in table 7 and occupying the positions described in

fig. 9.

MECHANICAL / HYDRAULIC / PNEUMATIC OPERATOR

This is a qualified technician, approved to perform only operations on the mechanical / hydraulic / pneumatic parts to

carry out adjustments, maintenance and/or repairs even with the guards disabled (with the consent of the safety

manager), absolutely respecting the instructions given in this manual or any other specific document supplied

exclusively by the manufacturer, provided with the personal protective equipment (PPE) contemplated in table 7 and

occupying the positions described in fig. 9.

ELECTRICAL OPERATOR

This is a qualified technician (electrician in possession of the technical and professional skills required by the

regulations in force), approved to perform only operations on electric devices to carry out adjustments, maintenance

and/or repairs even with the system live and with the guards disabled (with the consent of the safety manager),

absolutely respecting the instructions given in this manual or any other specific document supplied exclusively by the

manufacturer, provided with the personal protective equipment (PPE) contemplated in table 7 and occupying the

positions described in fig. 9.

COMPANY SAFETY MANAGER

This is a qualified technician designated by the Customer, in possession of the technical and professional skills required

by the regulations in force concerning the safety and health of workers in the place of work.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

12 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

MANUFACTURER’S TECHNICIAN

This is a qualified technician made available by the Manufacturer and/or by the authorised Dealer to carry out the

requested technical assistance, routine and special maintenance jobs and/or operations not listed in this manual which

require a specific knowledge of the compressor, provided with the personal protective equipment (PPE) contemplated in

table 7 and occupying the positions described in fig. 9.

In the manual you can also find, next to a table, a figure, or a text, a double line “║“; this indicates the parts of the manual that have

been varied with respect to the previous revision.

3.3 MACHINE OFF STATUS

It is obligatory to disconnect the supply of electric power before carrying out any kind of maintenance work and/or

adjustment on the compressor.

1) Main electric switch turned “OFF” and padlocked;

2) Electric power supply switch (Customer) turned “OFF”;

3) Pressurised air discharged from the compressor (see pressure gauge on compressor).

4) Reservoir air outlet valve closed.

3.4 ABBREVIATIONS

TAB. 1 lists some abbreviations used in the text of the “instructions for use and maintenance”.

appro

x. Approximately min Minutes

chap. Chapter No. Number

PPE Personal Protective Equipment page Page

Right Right par. Paragraph

h Hours Pos. Position

EN European Norm REF. Reference

e.g. Example s Seconds

FIG. Figure(s) Left Left

max. Maximum TAB. Table

min. Minimum see See

3.5 RESERVED RIGHTS

All information (text, drawings, diagrams, etc.) given here is reserved. No part of this manual may be reproduced and made known

(completely or in part) with any means of reproduction (photocopies, microfilm or other) without the Manufacturer’s authorisation in

writing.

All the trade marks mentioned belong to their respective owners.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

13

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

4 NAMING OF THE COMPRESSOR

The name of the compressor is:

4.1 NAMING OF THE MODELS

The models are named according to the motor power.

Name example:

PS 20 30 – 10 PM

4.2 NAMING OF THE COMPONENTS

FIG. 2 and 3 show and name the main components of the compressors listed above.

ROTARY SCREW COMPRESSOR

Pressure (7,5 – 10 – 13 )

Power S

y

stem

Power (kW)

Compressor series

Series PM (Permanent Ma

g

net)

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

14 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

Fig.2

Left side

Right side Fron

t

Overhead view

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

15

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

Key:

1) Air output

2) Left side intake prefilter

3) Right side intake prefilter

4) Isolating switch

5) Control board

6) Cable entry

7) Front panel handle

8) Front panel handle

9) Electric fans

10) Dryer cooling air expulsion (if present)

Fig.3

Rear

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

16 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

5 OVERALL DIMENSIONS (mm)

МОD. PS 2000

A 1400

B 800

C 875

D 660

E 745

F 425

G 375

H 1500

I 515

Fig.4

Fron

t

Left side

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

17

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

6 TECHNICAL DATA

* : without packaging

TAB.2

МОДЕЛЬ PS2030DV PS2037DV

Max. delivery temperature °C 110

Intake air temperature °C MIN. 0° - MAX. 40°

Motor power / service factor kW/Hp 30 (41)

FS1.15

37 (51)

FS1.15

Fan motor power

400V/50 Hz W 790 790

Fan motor speed

400V/50 Hz rpm 1310 1310

Noise dB (A) 69

Compressor weight * kg 550 570

Compressor weight with dryer * kg 600 620

8 bar

Mod. PS2030PM PS2037PM

Type of drive

400V/50 Hz Direct Direct

Delivery pressure bar min. 4 -

max. 11

min. 4 - max.

11

Full load current

400V/50 Hz A 55 66

Compressor motor speed

400V/50 Hz giri/min Variable

800 ÷ 5500

Variable

800 ÷ 3700

10 bar

Mod. PS2030PM PS2037PM

Type of drive

400V/50 Hz Direct Direct

Delivery pressure bar min. 4 -

max. 11

min. 4 - max.

11

Full load current

400V/50 Hz A 55 66

Compressor motor speed

400V/50 Hz giri/min Variable

800 ÷ 4900

Variable

900 ÷ 5500

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

18 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

7 INTENDED USE

The compressor has been designed and made for the following intended use:

FIELD OF USE Industrial and handicrafts sector

PLACE OF USE

In a closed, covered environment, sufficiently lit, suitable for the

legal requirements in force in the country of use concerning

safety and health in the work place. The compressor must stand

on a horizontal plane (level) which ensures its stability in

relation to its overall dimensions.

INTENDED USE

Compression of air for the use of suitable pneumatic tools

complying with the regulations in force (e.g.: guns for blowing,

washing, painting or sandblasting, screwdrivers, stapling guns,

nailing guns or grease guns).

GENERAL OPERATOR Only one general operator in possession of the requirements

described above (chap. 3.2).

TAB.3

7.1 ENERGY SUPPLY SOURCES

ENERGY SOURCE SUPPLIES

ELECTRIC Control panel (400/50)

TAB.4

7.2 STAGES OF USE

1) Connection of the air output pipe

2) Electric connection

3) Switching on

4) Production of compressed air

5) Switching off

6) Discharge of the residual air in the reservoir

7) Drainage of condensate from the reservoir

7.3 LIMITS OF USE

The compressor has been designed and made exclusively for the intended use described in table 3, so any other type of use is

absolutely forbidden, in order to guarantee, at all times, the safety of the operator and the efficiency of the compressor itself.

LIMITS OF USE: IT IS ABSOLUTELY FORBIDDEN TO USE THE COMPRESSOR FOR IMPROPER

APPLICATIONS, OTHER THAN THE USE INTENDED BY THE MANUFACTURER (TAB.3).

IT IS ABSOLUTELY FORBIDDEN TO START THE COMPRESSOR IN ENVIRONMENTS WITH A

POTENTIALLY EXPLOSIVE ATMOSPHERE AND/OR IN THE PRESENCE OF COMBUSTIBLE

POWDERS (E.G.: WOOD POWDER, FLOUR, SUGAR AND GRAIN).

IT IS ABSOLUTELY FORBIDDEN TO POINT JETS OF COMPRESSED AIR TOWARDS PERSONS,

ANIMALS AND THINGS

IT IS ABSOLUTELY FORBIDDEN TO USE AIR PIPES AND COUPLINGS THAT ARE NOT SUITABLE

AND/OR THAT DO NOT COMPLY WITH THE REGULATIONS IN FORCE.

DURING USE IT IS OBLIGATORY TO BE CONSTANTLY ON GUARD THAT NO UNAUTHORISED

PERSONS GO NEAR THE COMPRESSOR.

IT IS OBLIGATORY TO ANCHOR THE COMPRESSOR BY SECURING IT TO THE GROUND WITH

SCREWS SUITABLE FOR THE PURPOSE.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

19

POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Itali

a

7.4 OPTIONAL ACCESSORIES

THE ACCESSORIES MUST BE REQUESTED EXCLUSIVELY FROM THE MANUFACTURER,

COMMUNICATING THE SERIAL NUMBER AND THE YEAR OF MANUFACTURE OF THE

COMPRESSOR.

The accessories avalaible upon request for the PS2000PM models are the following:

- integrated dryer

- oil tank heating resistance

- heat recovery kit with oil/water heat exchanger

- triple stage air filter for dusty ambients

- tropicalized version

Please contact Power System for further

8 TRANSPORT OF THE COMPRESSOR

The compressor is delivered to the buyer by a carrier appointed by the customer, by the manufacturer or by the

authorised dealer, according to the contractual agreements at the time of sale.

8.1 PACKAGING

The compressor may be supplied alone, with a dryer, with a reservoir, or complete with dryer and reservoir.

The packaging may therefore be of different sizes. The cardboard packaging that covers the compressor and any accessories is marked

on the outside with one or more adhesive labels with the respective information.

ENSURE THAT THE PACKAGING HAS NOT BEEN DAMAGED DURING TRANSPORT.

MAKE A NOTE OF ANY DAMAGE FOUND ON THE DELIVERY NOTE AND SIGN IT STATING

“ACCEPTED WITH RESERVE”.

Istruzioni per l’uso e manutenzione

Cod. OQ7.5ARG114 – GB

Emiss. 19-01-11 Rev. 0 - Agg. /

20 POWER SYSTEM SRL

Via dell’Emigrante, 11/13 - 36040 Brendola (VI) Italia

9 UNPACKING AND HANDLING

The compressor should be lifted only with a pallet truck or a fork lift truck with suitable lifting capacity.

• Check the integrity of the packaging.

• Unpack the machine (paying attention to any indications on the packaging).

• Check the (outer) good condition of the machine.

• Open the access doors and check all inner parts (visual check).

• Dispose of the packing in compliance with the current waste disposal regulations.

IF ANY FAULTS ARE FOUND IT IS FORBIDDEN TO USE THE COMPRESSOR. YOU MUST APPLY TO

YOUR DEALER OR TO THE MANUFACTURER FOR TECHNICAL ASSISTANCE.

IT IS RECOMMENDED TO DISPOSE OF THE PACKAGING ACCORDING TO THE DIFFERENT TYPES

OF MATERIAL, ABSOLUTELY RESPECTING THE LAWS IN FORCE IN THE COUNTRY OF USE.

THE MACHINE PACKAGING MUST BE LIFTED WITH A FORK-LIFT TRUCK (SUITABLE FOR THE

USE), RESPECTING THE INSTRUCTIONS APPLIED ON THE OUTSIDE OF THE PACKAGING.

Proceed as follows:

1) Open and remove the cardboard using a suitable tool

2) Remove any screws securing the compressor to the pallet

3) Get into position on the longest side and insert the forks of the suitable fork-lift truck under the compressor or the reservoir,

until they come out on the opposite side.

4) Carefully lift the load and carry it to the place of use.

5) Lower the load very carefully until it is completely resting on the ground.

6) Extract the forks of the fork-lift truck from under the compressor or reservoir.

9.1 LIFTING AND HANDLING THE MACHINE

The compressor must be transported and handled only as shown in the following figure, with a pallet truck or a fork lift truck.

LIFT THE COMPRESSOR ONLY BY THE BASE; DO NOT TRY TO LIFT IT BY OTHER PARTS SUCH

AS THE CANOPY, MOTOR, PIPES AND SO ON.

PROTECT THE COMPRESSOR CANOPY WITH A CARDBOARD BOX

Fig.5

Page is loading ...

Power Systems PS2030DV Instruction and Maintenance Manual

Power Systems PS2030DV Instruction and Maintenance Manual

Other documents