X-TREME XA-150 User manual

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Model XA-150 Gas 150CC ATV

Product Manual

Revised 12/31/08

Recommended age – 16 years or older

PLEASE BE SAFE WHEN RIDING

ALWAYS WEAR A HELMET AND OBEY ALL LAWS!

X-Treme TM Electric Scooters

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THIS IS A 4-CYCLE ENGINE

1. High-Octane Fuel Recommended. (90 octane or higher)

2. Your XA-150 comes pre-filled with oil, SAE15W/40 SE. It is

recommended that you use this same oil when refilling or

changing.

Please take care of your XA-150

FOR OFF ROAD USE ONLY – It is illegal to ride this vehicle

on public roads or highways

DO NOT JUMP or ABUSE THIS PRODUCT!

DO NOT RIDE IN WET/ICY CONDITIONS!

Failure to follow these instructions properly will

VOID YOUR WARRANTY!

IMPORTANT

Failure to follow these INSTRUCTIONS will

VOID YOUR WARRANTY!

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WARNING

This product does not conform to Federal Motor Vehicle Standards and is not

intended for operation on public streets, roads or highways. Serious injury can

result from the unsafe operations of this product. Operator can minimize these

risks by using certain safety equipment such as: safety helmet, goggles, gloves,

elbow and kneepads and appropriate footwear.

This XA-150 is a Type I ATV and is intended for use by a single operator age

16 or older and no passenger.

FOR OFF ROAD USE ONLY – it is illegal to ride this vehicle on public roads or

highways.

DO NOT operate this vehicle while under the influence of drugs or alcohol.

It is recommended that all operators read thru this user manual completely before

riding and have had proper safety and riding training or completed ATV riding

courses.

SAFETY

 Persons without excellent vision, balance, coordination, reflex, muscle and

bone strength and good decision-making capabilities should not use this

product.



Riders under the age of 16 are not recommended to operate this ATV.

Manufacturer will not be responsible for injury to an operator that is under the

recommended age of 16.

 Persons unwilling or unable to take responsibility for their own actions should

not use this product.

 The user of this product assumes ALL risks associated with its use. To

minimize these RISKS, the user must wear safety helmet, goggles, gloves,

elbow and kneepads and appropriate footwear.

IMPORTANT

PLEASE READ THIS BEFORE USING THIS PRODUCT

READ THIS FIRST!

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SAFETY GUIDE

 The recommended age for riding this scooter is 16 years or older.

 To avoid damage to the motor and footplate, do not overload the ATV.

 Never ride with more than one person.

 Inspect your ATV thoroughly before each use for loose or missing parts.

 Always remove the key from the ignition when not In use.

 Keep hands, face, feet and hair away from all moving parts.

 Do not touch the motor or wheels while they are rotating.

 During normal operation, the exhaust will become hot. Be sure to wear

appropriate clothing to cover the legs while also being careful not to come in

contact with the exhaust while riding or until the ATV has had enough to cool

after use.

 Brakes are designed to control speed as well as stop the ATV. Practice

braking for proper slowing down and smooth stops.

 Maintain your X-Treme XA-150 as recommended in this Product Handbook.

 Use only quality replacement parts as recommended by the manufacturer.

 Inspect the entire ATV prior to each use. Replace any part that is cracked,

chipped or damaged before use.

*NEVER operate this ATV if you are under the age of 16

*NEVER ATTEMPT TO OPERATE THE ATV WHILE UNDER THE INFLUENCE

OF ALCOHOL.

If a situation arises that is not covered in the manual,

proceed with caution and use good judgment.

Contact your dealer or X-Treme (www.x-tremescooters.com/support/)

if you need further assistance

This manual should be considered a permanent part of the ATV and should remain with the

ATV throughout its lifespan. This publication contains the latest production information

available before printing. X-Treme Scooters reserves the right to make changes at any

time without notice and without incurring any obligation.

QUICK

REFERENCE

SAFETY GUIDE

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Warning Label Location and Identification

This ATV is rated as a Type I – Category G ATV. An ATV intended for recreational and/or

utility use by an operator age 16 or older. Below are the required warning labels and

their location. Should a label become removed or lost from the ATV, contact your dealer

or www.x-tremescooters.com/support/ for a replacement label.

1. Type I Age Recommendation Warning Label

This label is located on the right front fender facing the rider and is visible when riding.

Figure 1

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2. Tire Pressure Warning Label

This label is located on the rear left fender.

Figure 2

3. Overloading Warning Label

This label is located on the rear left fender.

Figure 3

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4. Type I General Warning Label

This label is located on the front left fender.

Figure 4

5. Type I Passenger Warning Label

This label is located on the rear left fender.

Figure 5

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TABLE OF CONTENTS

IMPORTANT/SAFETY INFORMATION……………………..….….……..…….2-4

WARNING LABEL LOCATION & IDENTIFICATION……………………..……5-7

AGE RATING WARNING LABEL…………………………………………..…5

TIRE PRESSURE WARNING LABEL………………………………………..6

OVERLOADING WARNING LABEL……………………………………….…6

GENERAL WARNING LABEL…………………………………………………7

PASSENGER WARNING LABEL……………………………………………..7

TABLE OF CONTENTS……………………………….…………….………………8

GETTING TO KNOW YOUR X-TREME XA-150………………….….…………..9

PACKAGE CONTENTS…………………………………………………………….9

GETTING STARTED/ASSEMBLY....……………………………..………….10-11

HANDLEBARS………………………………………………………………...10

FRONT/REAR GRILL/GUARD………………………………………………10

BATTERY………………………………………………………………………10

WHEELS………………………………………………………………………..11

ITEM DESCRIPTIONS/OPERATION………………………………………..12-17

FRONT HANDLEBAR………………………………………………………..12

LEFT VIEW…………………………………………………………………….13

RIGHT VIEW…………………………………………………………………...13

IGNITION/SEAT/FUEL………………………………………………………..14

LEFT HANDLEBAR…………………………………………………………...15

MAX SPEED ADJUSTMENT………………………………………………...16

FORWARD/REVERSE………………………………………………………..16

ENGINE OIL…………………………………………………………………...16

TIRES & TIRE PRESSURE…………………………………………………..17

KICK START…………………………………………………………………...17

OPERATION GUIDE……………………………………………………..……18-19

PRE-RIDE INSPECTION……………………………………………………..18

STARTING…………………………………………………………………18-19

MAINTENANCE/STORAGE…………………………………………………..20-24

ENGINE OIL……………………………………………………………………20

AIR CLEANER/FILTER……………………………………………………….21

BRAKE SYSTEM………………………………………………………….21-22

BATTERY………………………………………………………………………22

MAINTENANCE SCHEDULE………………………………………………..23

STORAGE……………………………………………………………………...23

WIRING SCHEMATIC………………………………………………………...24

VEHICLE IDENTIFICATION NUMBER LOCATION……………………………20

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GETTING TO KNOW YOUR X-TREME XA-150

PACKAGE CONTENTS

Your X-Treme XA-150 comes with the following items in the box. Please locate

all of the following:

1. The X-Treme XA-150 ATV

2. 12V Battery Charger

3. Tool Kit

4. Product Handbook

5. 4 Wheels

6. Ignition Key

7. Bag of parts (nuts, washers, cotter pins, spacers, handlebar clamps)

8. Battery & Fill Kit

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GETTING STARTED

Please read and understand these instructions and the OPERATING

PROCEDURES section, prior to starting or riding your XA-150

Assembly

1. Carefully remove the XA-150 from the box.

2. Your XA-150 comes with the handlebars

folded for shipping. Simply rotate the

handlebars to the desired up-right position

and secure in place using the enclosed

bolts as shown.

3. Your XA-150 also comes with the front

bumper/grill detached for shipping. Begin

by locating the 4 bolts. Next, attach the

left and right bracket to the ATV frame as

shown and secure with the 4 supplied bolt.

as shown.

4. Install the rear guard using the 4 supplied

bolts as shown.

5. Your battery comes dry and must have the

acid added. USE EXTREME CAUTION

WHEN HANDLING BATTERY ACID.

WEAR PROTECTIVE GLOVES AND

GOGGLES AND COVER ALL EXPOSED

SKIN. Attach plastic tube to the bottle of

acid, then fill each cell as shown

6. Insert battery into the battery housing area

and attach battery cables as shown below.

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Rear Wheel assembly

Front Wheel Assembly

Be sure to check the oil level after

assembly as well as before each time the

ATV is used.

Installation of the rear wheels.

1. Start by attaching the wheel onto

the axle using 4 flanged bolts

M10*25.

2. Once in place tighten the nuts and

bolts.

Item description:

1 - Rear wheel hub flange

2 – Rear Wheel

3 – Hexagon flanged bolt

Front Wheel Assembly

1. Fit the fixing hole of the front left

wheel into the fixing bolt of the

front left wheel hub.

2. Use 4pcs of hexagon flanged

locknut M8 and tighten onto the

bolts.

3. Repeat for the right wheel.

Item Description:

1 – Front left wheel hub

2 – front left wheel

3 – Hexagon flanged locknut

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Item Descriptions

Front Handlebar Descriptions

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Left View Descriptions

Right View Descriptions

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Ignition Switch

The ignition is located on the front right side.

 X Indicates the off (left) position. Engine and lights will not operate and

the key can be removed.

  Indicates the on (right) position. Engine and lights can be operated and

the key cannot be removed.

Seat Lock

The seat lock is located behind and below the seat cushion. Pull the lock out to release

the seat. To lock, simply press the seat down with slight force until it locks into place.

Fuel and Fuel Tank

Always use High-Octane Fuel Recommended. (90 octane or higher) The capacity of the

fuel tank is 7.8L.

WARNING

 Gasoline is extremely flammable and can be explosive under certain

conditions. Always refuel in a well ventilated area with the engine

turned off. Do not smoke or allow flames or sparks within the area

while refueling or where gasoline is stored.

 Never overfill the tank.

 After refueling, be sure the gas cap is securely closed

 Be careful not to spill fuel when refueling. Spilled fuel or fuel vapors can

ignite. Be sure to clean up any spilled fuel and ensure the area is dry

before starting the engine.

 Avoid repeated or prolonged contact with skin or breathing of fuel vapors.

 ALWAYS KEEP FUEL OUT OF REACH OF CHILDREN.

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Left Handlebar Controls

Emergency Kill Switch

During normal use, the switch is set in the middle position. To stop the engine simply

push the RED emergency kill switch to either the right or left position. Once the engine

has stopped you must reset the switch by pressing it in (towards the front of the ATV) to be

able to start the engine again.

Parking Brake

When not in use and to keep the ATV from rolling, always engage the parking brake. The

parking brake is located on top of both left and right hand brakes. Pull the hand brake

towards the rider and press the button down to engage the parking brake.

Electric Starter Button

To start the ATV using the electric starter button, the battery must be fully charged from

previous riding. First, set the parking brake. Then turn the ignition key to the right (on)

position and depress the left hand brake while pressing the starter button.

Headlight Hi/Lo Switch

To change from Hi/Lo beam, simply push or retract the switch as shown below.

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Max Speed Control Adjustment

Your XA-150 comes with a speed adjustment control. Use this to limit the max speed

obtainable when required. To set the max speed, simply turn the screw on the right throttle

handle clockwise to lower the speed, or counter clockwise to raise the speed.

Power/Reverse indicator

Forward/Reverse

Your XA-150 comes with a reverse option and a green reverse indicator located on the

front under the handlebars. To change direction to reverse:

 First come to a complete stop

 Locate the Reverse bar on the ride side of the rider near the right leg.

 Pull the Reverse bar up until it clicks in place.

 TURN AND BE SURE YOU HAVE A CLEAR AND SAFE PATH BEHIND

YOU.

 Depress the hand throttle while watching behind as you proceed in reverse.

 When finished, come to a complete stop and lower the Reverse bar back to

its lowered position. Proceed in forward motion.

Engine Oil

The quality of the engine oil plays a vital role in the overall engine performance and life.

Using the recommended engine oil below will ensure a long engine life and low

maintenance.

Recommended oil is SAE15W/4o-SE or Class SE,SF,SC.

The XA-150 has been pre-filled with the recommended oil as listed above at the time of

manufacturing but ALWAYS check the oil level prior to each use and add when necessary.

Optimal temperature for the ATV is 104F to 14F.

Oil Change: It is recommended to change the oil every 50-100 hours of use. To

change the oil unscrew the drain plug located on the bottom of the crank case and drain

the oil being sure to dispose of the oil properly and within regulations. Replace the plug

and refill using the recommended oil as listed above.

CAUTION – RUNNING THE ENGINE WITH INSUFFICIENT OIL CAN CAUSE SERIOUS

DAMAGE TO THE ENGINE. BE SURE TO CHECK THE OIL LEVEL BEFORE EACH

USE AND ADD WHEN NECESSARY.

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Tires & Tire Pressure – IMPORANT SAFETY NOTICE

Tire pressure should be checked before you ride while the tires are cold. Check the tires

for cuts, embedded foreign objects or sharp objects. Check rims for dents or

irregularities. See your X-Treme dealer for spare parts or visit

www.x-tremescooters.com.

DO NOT ATTEMPT to patch a damaged tire or tube as this can effect wheel balance.

IMPROPER TIRE inflation can cause abnormal tread wear and create a safety hazard.

Low tire pressure can result in tires slipping or coming loose from the rim causing the ATV

to operate out of control.

ALWAYS CHECK TIRE PRESSURE BEFORE EACH USE USING THE ENCLOSED

TIRE PRESSURE GUAGE. DO NOT OPERATE THE ATV IF THE TIRES ARE NOT

PROPERLY INFLATED TO THE REQUIRED PSI.

Tire Tread – For optimum performance and most importantly, safety the tire tread should

not fall under 2.0mm for either the front or rear tire. When the tire tread falls below this

measurement do not ride the ATV and contact your X-Treme dealer for replacement tires

or go directly to X-Treme at ww.x-tremescooters.com.

Kick Start

Located on the left side of the ATV near the foot plate is the manual kick start. This is

used the kick start the ATV initially and when the battery has lost its charge. To start the

ATV using the kick start first set the parking brake and then turn the ignition to the on

position. While sitting on the ATV facing forward, find the kick start located by your left

foot, turn the pedal out and use your foot to kick down on the kick start until the engine

starts to run.

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OPERATION GUIDE

Pre-Ride Inspection

WARNING – THE PRE-RIDE INSPECTION MUST BE COMPLETED BY ALL RIDERS

PRIOR TO USING THE XA-150. FAILURE TO PERFORM THIS INSPECTION CAN

LEAD TO SERIOUS INJURY.

Inspection Check List

 Check engine oil and add if required. Check the engine for leaks.

 Check the fuel level and add fuel if necessary. See page 13 for safety

guidelines when handling gasoline.

 Test front and rear brakes and adjust if necessary. When brakes are

completely depressed, the ATV should not move when pushed.

 Test parking brakes and ensure they operate properly.

 Check all four tires for proper inflation pressure using the tire pressure gauge.

Inspect each tire for wear & tear and tread depth.

 Check proper throttle operation. When let go, the throttle should spring back

to the idle position.

 Inspect the ATV and test all nuts/bolts for tightness. Ensure all nuts/bolts are

securely fastened.

 Test the steering to ensure the steering operates properly and freely when

turning right and left.

 Test the Engine Kill Switch. With the ATV engine and the parking brake

applied, press the kill switch and the engine should stop completely.

If the ATV does not pass every pre-inspection check point - DO NOT

RIDE THE ATV until the issue has been resolved. Serious injury can

occur if the ATV is not functioning properly.

STARTING THE ENGINE

Always us the following procedure below when starting your XA-150.

WARNING – NEVER RUN THE ENGINE IN AN ENCLOSED AREA. EXHAUST

EMISSIONS ARE DANGEROUS AND CAN LEAD TO DEATH.

Starting using the Electric Start

Ensure the ATV is on level ground and the parking brake is engaged

1. Insert the key into the ignition and turn to the on position

2. Depress the hand brake

3. Press the electric start button while slightly turning the throttle

4. Once the ATV is running, release the starter button.

NOTE: Do not use the electric starter button for more than 5 seconds at a time.

Release for at least 10 seconds before pressing again.

5. When starting and warming up, be sure to maintain the throttle slightly.

6. Allow the engine to warm up for a few minutes before riding.

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Starting using the Kick Start

1. Follow steps 1-2 above under Starting using the Electric Start.

2. With the kick start pedal out, kick down on the kick start in a rapid and

continuous way until the engine starts

3. Once started turn the kick start pedal inward.

NOTE: Take care to not allow the kick starter to strike against the engine casing.

4. Continue with steps 5-6 above.

Once the ATV is properly started and has warmed up, release the parking brake and with

both hands on the handlebars, depress the throttle slowly to being forward movement.

To slow down, release the throttle and depress both the left and right hand brakes to come

to a full stop.

Practice braking to ensure proper pressure to come to a full and safe stop. Never

depress both brakes strongly as it may lock up the wheels and reduce control of the ATV.

To PARK the ATV, release the throttle completely. Come to a complete stop and turn the

ignition to the off position. Pull the hand brake towards the rider and press the button

down to engage the parking brake.

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MAINTENANCE

MAINTENANCE SCHEDULE

Proper care of your X-Treme XA-150 will insure optimal performance and longer life span.

The following are a few maintenance suggestions that will keep your X-Treme XA-150

running in top condition:

Engine Oil

Check the oil level before each use. The level must be maintained between the upper

and lower level marks on the dipstick.

1. Start the engine and let it run idles for a few minutes to warm up the engine.

2. Stop the engine and put the ATV on level ground.

3. After waiting a few minutes, remove the oil filler cap/dipstick and wipe it

clean.

4. Reinsert the dipstick without screwing it in.

5. Remove the dipstick.

The oil level should be between the upper and lower level marks on the dipstick. Add oil

when necessary.

Changing of Engine Oil

As noted in the maintenance schedule, the oil should be changed every 50-100 hours of

use. 1. Remove the cap from the crankcase and drain the oil completely.

2. Replace the cap.

3. Add the recommended oil. The amount to fill is approximately 0.8L

CAUTION – Running the engine with the improper oil levels can cause serious damage to

the engine.

NOTES: When operating the ATV in dusty/dirty conditions, oil changes should be

performed more frequently than specified in the maintenance schedule.

Please dispose of the used engine oil in a manor that is compatible with the environment

and your local regulations. We suggest recycling your oil at a sevice station that

accepts used oil. NEVER POUR USED OIL ONTO THE GROUND OR PLACE IN THE

TRASH.

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X-TREME XA-150 User manual

X-TREME XA-150 User manual

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