Heat Controller 7602-504 User manual

Brand: Heat Controller

Model: 7602-504

Type: User manual

This manual is also suitable for

Heat Controller Heat Pump 7602-504 is a packaged terminal air conditioner and heat pump that can be used to cool and heat a room. It comes with a main duct kit, duct termination kit, and duct extension kit. The main duct kit allows you to connect the heat pump to a duct system, so that you can distribute the cooled or heated air throughout your home. The duct termination kit allows you to terminate the duct system in another room, so that you can cool or heat that room as well.

Heat Controller, Inc. • 1900 Wellworth Ave. • Jackson, MI 49203 • (517)787-2100 • www.heatcontroller.com

INSTALLATION MANUAL

Packaged Terminal A/C & Heat Pumps

Main Duct Kit:

Part No. 7602-502

Duct Termination Kit:

Part No. 7602-503

Duct Extension Kit:

Part No. 7602-504

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INSTALLATIONDIMENSIONSANDMINIMUMCLEARANCES

ALLMEASUREMENTSININCHESUNLESSOTHERWISENOTED



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FRONTELEVATION

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



PRE‐ASSEMBLYOFMAINDUCT

1. Determineiftheductistobeextendedtotherightof 

theunitortotheleft. Installtheendcapontheside

opposing the extension. See figure below. If desired

theendcapmaybesealedwithpartofthefoamtape

providedwiththekit.This

isrecommendedtoreduce

possibleleakage.



2. SETAIRDISTRIBUTION:Theduct isfactorypresetfor

80% main room and 20% adjacent room air

distribution. Install the Volume Baffle provided for a

60/40airdistribution.



3. To install the Volume Baffle, position the baffle

through the open end ofthe Main Duct(1) andalign

with holes in top of duct. Install two of the provided

No.8screwsthroughtheholesandintothebaffle(2)



INSTALLATIONOFMAINDUCTKIT

1. Place the Main Duct atop the Mounting Brackets as

shown below (1). Install 4 No.8 screws to secure the

duct to the Mounting Brackets (2). Do not fully

tighten.



2. IMPORTANT! See figure below for duct position on

brackets. Shift right or left based on your installation

andfinaltightenthescrewsonbottom.



3. Re‐installthePTACchassisandfrontcover.

NOTE: Access to the control panel and view of the

controlswillberestrictedoncethemainduct is installed.

The cover will not open fully or stay open by itself. It is

suggestedthat a remote wired orwirelessthermostat be

usedforconvenience.



INSTALLATIONOFDUCTEXTENSIONKIT

1. InstalltwoNo.8screwsprovidedintothetopflangeof

the Main Duct, at the e xtension end. Do  not tig hten

the screws. Leave enough space for one thickness of

duct materia l (about the thickness of a credit card)

between the flange and the screw head. See figure

below.



IMPORTANT NOTE: Total length of duct extension

assembly,includinganyfieldsuppliedductbetweenmain

and extension duct, should not exceed 15 effective feet

(accordingtoASHRAEstandards).



Forsteps2‐4referenceInstallationDimensionsand

MinimumClearancedrawingonpage2



2. In the room where the Main Duct

 kit is attached to

the Wall sleeve, cut a hole in the wall at the same

height from the floor that the Main Duct is located.

Cut the hole 1/8" larger than the width and height

(10"x5")dimensions oftheDuctExtension.TIP:Use

a long spirit

level to transfer the cut‐out position

exactlybasedonthepositionoftheMainDuct. 



3. Measure from the end of the Main Duct where the

extensionwillbeconnectedtotheholeinthewall.If

necessary, cut the Duct Extension to a length where

thecutend

protrudesintothewall'sinnerspaceand

oneinchfromtheadjoiningroom'swallsurface.



4. Insert the Duct Extension into the opening in the

wall.InstalltheDuctExtensionbyplacingtheslotted

flange over the two screws  in the Main Duct. Using

twoNo.8screws,mountbottomof

DuctExtensionto

MountingBracketthroughthebracketslots.



INSTALLATIONOFTRANSITIONCOLLAR

1. Apply the foam gasket included in the kit to the top

flangeoftheTransitionCollar.



2. Position the Transition Collar under the Main Duct.

Install the collar as shown below. Ensure the oblong

holesinthetabsontheTransitionCollararecorrectly

alignedwiththecorrespondingholes inthebottomof

the Main Duct. Ensure the collar is correctly aligned

with

theairdischargeopeningonthefrontcover.



INSTALLATIONOFDUCTTERMINATIONKIT



IMPORTANTNOTES:



• Anyfieldsuppliedgrillemusthavefixedlouversthatcannotbeclosed.



• Installermustdetermineifanyfieldsuppliedhardwaresuch aswallplugsoranchors arerequiredtocompletethe

installationbasedonwallconstruction.Surveytheinstallationareabeforeyoubegin.



•

TheSheetMetalCollaroftheDuctTerminationKitmustbemountedinthewalloftheadjoiningroomoppositethe

roomwheretheMainDuctKitisattachedtothePTACWallSleeve.



1.Cutaholeinthewalloftheadjoiningroomsuchthattheholeiscentered

ontheDuctExtensionthatiscurrentlyin

thewalloftheoppositeroom.



2.InserttheSheetMetalCollarintothewallsothattheflangeswillmountflushtothewallafterthecollarispushedall 

thewayintothewall.Whilepushingthecollarinto

thewall,makesuretheExtensionDuctisinsidethecollar.Usefour

No.8screwsprovidedtoattachmetalcollartowall.



3.CentertheMetalGrilleovertheSheetMetalCollarandusetwo#8screws(provided)toattachthegrilletothemetal

collar.



04/2009

02/2011

Heat Controller 7602-504 User manual

Brand: Heat Controller

Model: 7602-504

Type: User manual

This manual is also suitable for

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Heat Controller 7602-504 User manual

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Heat Controller 7602-504 User manual

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