American Hearth DVCP42 Owner's manual

Page 1

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death or

property damage.

— Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas

supplier, call the re department.

— Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

HOT GLASS

DO NOT TOUCH

NEVER

WILL

CAUSE BURNS.

GLASS

UNTIL COOLED.

ALLOW CHILDREN

TO TOUCH GLASS.

WARNING

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with this appliance and shall

be installed for the protection of children and other at-risk

individuals.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

This appliance may be installed in an aftermarket,

permanently located, manufactured home (USA

only) or mobile home, where not prohibited by

state or local codes.

This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is

not convertible for use with other gases, unless

a certied kit is used.

DIRECT VENT ZERO

CLEARANCE GAS FIREPLACE

HEATER SERIES MODELS:

MILLIVOLT (MV)

DVCP42BP30K(N,P)-4

INTERMITTENT PILOT (IP)

DVCP42BP70K(N,P)-4























GAS-FIRED



INSTALLATION INSTRUCTIONS

41354-0-0120

TABLE OF CONTENTS

SECTION PAGE

 

 4-5

 6

 7

 7

 

 9

 

 

 14

 15

 16

 17

 

 19

 19

 

 

 

 

 

 

 

 

 

 

 

 

 

 41

 

 

 44-45

 46

 47

 

 49

 

 

 54

 55-56

 57

 

 

 59

41354-0-0120 

ATTENTION INSTALLER:

Fireplace Installation Checklist

Use this checklist in conjunction with the instructions in this manual.

Customer: _____________________________________

Lot/Address: ___________________________________

_______________________________________________

Model: ________________________________________

Serial # ________________________________________

Date Installed: __________________________________

Fireplace Location: ______________________________

Installer: _______________________________________

Dealer Phone #: _________________________________

_______________________________________________

Empire recommends the following:

• 

• 

Comments: 

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 _____________________ _____________________  ______________________

FIREPLACE INSTALLATION COMMENTS

 o ____________________

 o ____________________

VENTING/CHIMNEY HEAT DISTRIBUTION

 o ____________________

 o ____________________

 o ____________________

 o ____________________

 o ____________________

 o ____________________

ELECTRICAL (pgs. 19-21)

 o ____________________

GAS (pgs. 17-18)

 o ____________________

 oYes



 o ____________________

FINISHING (pg. 24)

 o ____________________

 o ____________________

 o ____________________

 o ____________________

 o ____________________

FIREPLACE SETUP

 o ____________________

 o ____________________

 o ____________________

 o ____________________

 o ____________________





o ____________________

 o ____________________

41354-0-0120Page 4

BEFORE YOU START























Sample Warnings and Denitions:

DANGER

Indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

NOTICE: 

____________________________________________________

Read all instructions before starting installation and

follow them carefully to ensure safety. Failure to follow

the instructions will void the warranty and may cause a

re hazard.





• 

• 

• 

• 



• 

• 







See Page 3.

Unpacking The Fireplace

 

 

 



 

 

Television Considerations

41354-0-0120 Page 5

BEFORE YOU START (CONT’D)

Accessories











Preparation











• 

• 



• 

 

 



 







• 







• 









Planning the installation







• 

(See Pages 31-38)









• (See pipe

size and specs on Page 17).

• 

 

• 

 (See Page 22)

• 





(See Page 24)



41354-0-0120Page 6

CARTON CONTENTS

INDEX

NUMBER

DESCRIPTION

QUANTITY SUPPLIED

DVCP42BP3

SERIES

DVCP42BP7

SERIES

1  1 1

  1 

  1 

4 (See Page 30) 1 1

5   

6   

7   4

   1

9  4 4

See Parts Lists on pages 48 - 51



NOTICE:

41354-0-0120 Page 7

INTRODUCTION





Instructions to Installer

 

 



 

Notes to Installer

• 

 



 

• 











• 







• 

• 



WARNING

Any change to this replace can be dangerous. Improper

installation or use can cause serious injury or death from

re, burns, explosion or carbon monoxide poisoning.

Fireplace Certication























Qualied Installing Agency



























High Altitude (USA)











High Altitude (CANADA)











41354-0-0120

SPECIFICATIONS

DVCP42NAT DVCP42LP

  

  

  

  

  

  



 

NOTICE:

           



GAS SUPPLY PRESSURES

GAS TYPE MAXIMUM MINIMUM MANIFOLD

   

   

Remote Control Options

And Accessories

Description Models Used On

  

  

  

  

  







  

  

Venting Options Description

 

 

 

 

 

Conversion Kits Description Used On

  

  

  

  

41354-0-0120 Page 9

DVCP42 Description













 

 

 

REQUIRED

 (See Page 58)







ACCESSORIES

41354-0-0120

FIREPLACE DIMENSIONS

INDEX

LETTER

DIMENSION DESCRIPTION

DVCP42

(Inches)

  

B  

  

  

  

  

  

  

J  

  

L  

  

  

  

P  

  

  

GAS LINE

ACCESS

VENT COLLAR

NAILING

FLANGES

BARRIER SCREEN ASSEMBLY

GLASS FRAME ASSEMBLY

GAS LINE

ACCESS

RATING PLATE AND

LABELS INSIDE

GAS CONTROL AND

SWITCHES INSIDE

LEFT VIEW

FRONT VIEW

TOPVIEW

RIGHT VIEW

GAS LINE

ACCESS

SIDE STANDOFF

TOPSTANDOFF

41354-0-0120 Page 11

FBB10 BLOWER KIT INSTALLATION (OPTIONAL)

BEFORE FIREPLACE IS INSTALLED IN WALL

 

See Figure 1.

Figure 1

 



See Figure 2.

Back side of Blower

showing Velcro

Figure 2

 

 

 

See Figure 3.

Figure 3

 



AFTER FIREPLACE IS INSTALLED IN WALL

NOTICE: Do not handle barrier screen or door with your bare

hands! (Always Wear Gloves)

 

See Figure 4.

Figure 4

 

See Figure 5.

Figure 5

 



See Figure 6.

Figure 6

41354-0-0120

FBB10 BLOWER KIT INSTALLATION (OPTIONAL) (CONT’D)

 



See Figure 7. (Reective liners shown)

Figure 7

 See Figure 8.

Figure 8

 



See Figure 9.

Figure 9

 



See Figure 10.

Figure 10

 



See Figure 11.

Figure 11

 



See Figure 12.

Figure 12

41354-0-0120 

 See Figure 13.

Figure 13

 



See Figure 14.

Back side of Blower

showing Velcro

Figure 14

 See Figure 12.

         

See Figure 15.

Figure 15

 

 

 See Figure 11.

 

See Figure 10.

 

See Figure 9.

 See Figure 8.



See Figure 7.

 

FBB10 BLOWER KIT INSTALLATION (OPTIONAL) (CONT’D)

 

 See

Figures 5 and 6.

 See Figure 4.

BLOWER ASSEMBLY PARTS LIST

Index

No.

Part

No.

Description Qty.

1   1

   1

   1

4   1

5   1

6   1

7   1

Figure 16

41354-0-0120Page 14

CLEARANCES

CLEARANCE TO COMBUSTIBLES

Dimensions (Inches)

 

 

 

 

SEE MANTLE CHART FOR

MAXIMUM MANTEL DEPTH

GLASS FRONT

FINISHED WALL

(NON-COMBUSTIBLE)

SEE MANTEL CHART

FOR MINIMUM HEIGHT

OF MANTLE ABOVE UNIT

2"x4" HEADER

MINIMUM TO

CHASE TOP

24”

FINISHED WALL

(COMBUSTIBLE)

9”

(NON-COMBUSTIBLE)

BOARD

SCREW HEAD

Figure 17

Combustible Material



            



FIREPLACE

(TOP VIEW)

PERPENDICULAR

SIDE WALL

45°

MAX.

FRONT FACE (SIDE)

COMBUSTIBLE

MATERIALS ALLOWED

IN SHADED

AREAS

Figure 18

Mantel Chart

FIREPLACE OPENING

INDEX

LETTER

DISTANCE FROM TOP

EDGE OF FIREPLACE

(VERTICAL)

DISTANCE FROM

FIREPLACE FRONT

(HORIZONTAL)

Dimensions (Inches)

  

B 6 

 9 

 11 

 14 6

  

  

Figure 19

Clearances







NOTICE: 



72”

(183cm)

6” (152mm)

Figure 20

41354-0-0120 Page 15

TERMINATION CLEARANCES



Figure 21

RECESSED LOCATION

OUTSIDE CORNER

INSIDE CORNER

“A”=COMBUSTIBLE 9-in (229mm)

= NONCOMBUSTIBLE2-in (51mm)

“F”=COMBUSTIBLE 6-in (152mm)

= NONCOMBUSTIBLE 6-in (152mm)

BALCONY

WITH PERPENDICULAR SIDE WALL

BALCONY

WITH NO SIDEWALL

“C”=CLEARANCE FROM CORNER

IN RECESSED LOCATION

COMBUSTIBLE 9-in (229mm)

NONCOMBUSTIBLE 2-in (51mm)

“D”=MINIMUMWIDTHFOR BACK WALL

OF A RECESSED LOCATION

COMBUSTIBLE 38-in (965mm)

NONCOMBUSTIBLE 24-in (610mm)

“E”=MAXIMUM DEPTHOF48-in (1219mm)

FOR RECESSED LOCATION

“G”=COMBUSTIBLE 9-in (229mm)

= NONCOMBUSTIBLE 2-in (51mm)

“H”=COMBUSTIBLE18-in (457mm)

= NONCOMBUSTIBLE 12-in (305mm)

“I” = COMBUSTIBLE 12-in (457mm)

= NONCOMBUSTIBLE 12-in (305mm)

Vertical Sidewall Installations

Important!







Important! 







Information on Various Venting Routes and Components

Important:









ATTENTION: Vinyl Soft, Vinyl Ceiling, Vinyl Overhang

Disclaimer









41354-0-0120Page 16

Figure 22

VENT TERMINAL CLEARANCES

   







  

  





-









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-





-





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

-





-









-





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

-





-



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

-











 



























 











 







 







 





 

1 







 

 















-





 



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



 -



 







41354-0-0120 Page 17

GAS SUPPLY







2”

4 5/8”

RIGHT SIDE OF FIREBOX

Figure 23

Figure 24

RECOMMENDED GAS PIPE DIAMETER

Pipe

Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L

Outside Diameter

Dimensions (Inches) Dimensions (Inches)

Natural Propane Natural Propane

    

    

    

    

NOTICE:



NOTICE: 





 



       















See Figure 25.





Installing a New Main Gas Supply Valve (Check Local Code)















 



WARNING

Never use an exposed ame to check for leaks. Appliance

must be disconnected from piping at inlet of control valve and

pipe capped or plugged for pressure test. Never pressure test

with appliance connected; control valve will sustain damage!

Figure 25

NOTICE: 

























WARNING

Pressures in excess of 1/2 psig (14 inches w.c.) (3.5kPa) on

the replace gas valve, may damage the valve.

Checking Manifold Pressures



















Gas Supply Pressure (inches w.c.)

Minimum Normal

Maximum

  



  



Manifold Pressure (inches w.c.)

 

 

41354-0-0120

SAFETY INFORMATION FOR USERS OF PROPANE GAS

Propane is ammable and can cause res and explosions.

In its natural state, propane is odorless and colorless. You

may not know all the following safety precautions which

can protect both you and your family from an accident.

Read them carefully now, then review them point by point

with the members of your household. Someday when

there may not be a minute to lose, everyone’s safety will

depend on knowing exactly what to do. If, after reading

the following information, you feel you still need more

information, please contact your gas supplier.

PROPANE GAS WARNING ODOR

If a gas leak happens, you should be able to smell the

gas because of the odorant put in the Propane Gas.

That’s your signal to go into immediate action!

 



 



 

 

        







 



















NO ODOR DETECTED - ODOR FADE

Some people cannot smell the odor of the chemical put

into the gas. You must nd out if you can smell the odor-

ant in propane.











The odorant in Propane Gas is colorless, and it can fade

under some circumstances.      

















          







-



SOME POINTS TO REMEMBER

 Learn to recognize the odor of Propane Gas.









 

-



















 















-

If you have any question about the gas odor,

call your Propane Gas Dealer. A periodic sniff test

of the Propane Gas is a good safety measure under

any condition.











 

-

















41354-0-0120 Page 19

Figure 26

NOTICE:







LOCATING FIREPLACE

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS

BLACK (HOT)

BRASS SCREWS

JUNCTION BOX

WHITE (NEUTRAL)

BARE (GROUND)

SILVER SCREWS

GREEN

SCREWS

0 VOLT POWER SUPPLY

JUNCTION BOX WIRING

Figure 27

Junction Box

           







(Figure 27)

NOTICE:



CAUTION

All wiring shall be done by a qualied electrician and shall be in compliance with all local, city and state building codes. Before making

the electrical connection, make sure that the main power supply is disconnected. The appliance, when installed, must be electrically

grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition).

41354-0-0120

Figure 28

R10947

MILLIVOLT STANDING PILOT WIRING DIAGRAM (BP3 SERIES)

WIRING





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American Hearth DVCP42, Madison Premium Clean-Face Fireplace (DVCP42), Tahoe Premium Clean-Face Fireplace (DVCP42) Owner's manual

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