DeWalt DE9116 User manual

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ENGLISH

17

CHARGER

DE9116/DE9117/DE9130/DE9216

Congratulations!

You have chosen a DEWALT product. Years of experience, thorough product development and innovation

make D

EWALT one of the most reliable partners for professional users.

Technical data

DE9116 DE9117 DE9130 DE9216

Mains voltage V

AC

230 230 230 230

(U.K. & Ireland only) V 230 230 230 230/115

Output V

DC

7.2–18 7.2–18 7.2–18 7.2–18

Charge current

normal mode A 2.8 8.3 5.0 2.8

equalise mode mA 150 150 150 150

maintenance mode mA 63 63 63 63

Charging time

2.4 Ah NiCd packs min 70 30 35 70

2.0 Ah NiCd packs min 60 15 30 60

1.3 Ah NiCd packs min 30 15 15 30

3.0 Ah NiMH packs min 90 50 – 90

2.6 Ah NiMH packs min 75 35 40 75

Weight kg 0.4 0.9 0.5 0.4

Fuses:

Europe 230 V tools 10 Amperes, mains

U.K. & Ireland 230 V tools 13 Amperes, in plugs

U.K. & Ireland 115 V tools 16 Amperes, mains

Deﬁ nitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and

pay attention to these symbols.

DANGER: Indicates an imminently

hazardous situation which, if not

avoided, will result in death or serious

injury.

WARNING: Indicates a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

CAUTION: Indicates a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury.

CAUTION: Used without the safety alert

symbol indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

Denotes risk of electric shock.

Denotes risk of fire.

EC-Declaration of Conformity

DE9116/DE9117/DE9130/DE9216

DEWALT declares that these products described

under “technical data” have been designed in

compliance with: 89/336/EEC, 2006/95/EC,

EN 60335, 2002/95/EC, EN 55014-1, EN 50014-2,

EN 61000-3-2, EN 61000-3-3.

This unit must not be put into service until it was

established that the power tool to be connected to

this unit is in compliance with 98/37/EC (identified by

the CE-marking on the power tool).

For more information, please contact DEWALT at the

following address or refer to the back of the manual.

The undersigned is responsible for compilation of the

technical file and makes this declaration on behalf of

DEWALT.

ENGLISH

18

Horst Grossmann

Vice President Engineering and Product

Development

D

EWALT, Richard-Klinger-Straße 11,

D-65510, Idstein, Germany

23.08.2007

WARNING! Read and understand

all instructions. Failure to follow all

instructions listed below may result

in electric shock, fire and/or serious

personal injury.

SAVE THESE INSTRUCTIONS

Important Safety Instructions for All

Battery Chargers

SAVE THESE INSTRUCTIONS: This manual

contains important safety and operating

instruc tions for the DE9116, DE9117, DE9130

and DE9216 battery chargers.

• Before using charger, read all instructions and

cautionary markings on charger, battery pack,

and product using battery pack.

DANGER: Electrocution hazard.

230 volts are present at charging

terminals. Do not probe with conductive

objects. Electric shock or electrocution

may result.

WARNING: Shock hazard. Do not allow

any liquid to get inside charger. Electric

shock may result.

CAUTION: Burn hazard. To reduce

the risk of injury, charge only DEWALT

rechargeable batteries. Other types of

batteries may burst causing personal

injury and damage.

CAUTION: Under certain conditions,

with the charger plugged in to the

power supply, the exposed charging

contacts inside the charger can be

shorted by foreign material. Foreign

materials of a conductive nature such

as, but not limited to, steel wool,

aluminum foil, or any buildup of metallic

particles should be kept away from

charger cavities. Always unplug the

charger from the power supply when

there is no battery pack in the cavity.

Unplug charger before attempting to

clean.

• DO NOT attempt to charge the battery pack

with any chargers other than the ones in

this manual. The charger and battery pack are

specifically designed to work together.

• These chargers are not intended for

any uses other than charging DEWALT

rechargeable batteries. Any other uses

may result in risk of fire, electric shock or

electrocution.

• Do not expose charger to rain or snow.

• Pull by plug rather than cord when

disconnecting charger. This will reduce risk of

damage to electric plug and cord.

• Make sure that cord is located so that it

will not be stepped on, tripped over, or

otherwise subjected to damage or stress.

• Do not use an extension cord unless it

is absolutely necessary. Use of improper

extension cord could result in risk of fire, electric

shock, or electrocution.

• Do not place any object on top of charger

or place the charger on a soft surface that

might block the ventilation slots and result

in excessive internal heat. Place the charger

in a position away from any heat source. The

charger is ventilated through slots in the top and

the bottom of the housing.

• Do not operate charger with damaged cord

or plug — have them replaced immediately.

• Do not operate charger if it has received

a sharp blow, been dropped, or otherwise

damaged in any way. Take it to an authorized

service center.

• Do not disassemble charger; take it to an

authorized service center when service or

repair is required. Incorrect reassembly may

result in a risk of electric shock, electrocution or

fire.

• Disconnect the charger from the outlet

before attempting any cleaning. This will

reduce the risk of electric shock. Removing

the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

• The charger is designed to operate on

standard 230V household electrical power.

ENGLISH

19

Do not attempt to use it on any other

voltage. This does not apply to the vehicular

charger.

SAVE THESE INSTRUCTIONS

Important Safety Instructions for All

Battery Packs

When ordering replacement battery packs, be sure

to include catalog number and voltage. Consult the

chart at the end of this manual for compatibility of

chargers and battery packs.

The battery pack is not fully charged out of the

carton. Before using the battery pack and charger,

read the safety instructions below. Then follow

charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not charge or use battery in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Inserting

or removing the battery from the charger may

ignite the dust or fumes.

• Charge the battery packs only in DEWALT

chargers.

• DO NOT splash or immerse in water or other

liquids.

• Do not store or use the tool and battery

pack in locations where the temperature

may reach or exceed 40˚ C (105° F) (such as

outside sheds or metal buildings in summer).

DANGER: Electrocution hazard. Never

attempt to open the battery pack for

any reason. If battery pack case is

cracked or damaged, do not insert into

charger. Electric shock or electrocution

may result. Damaged battery packs

should be returned to service center for

recycling.

WARNING: Never attempt to open the

battery pack for any reason. If battery

pack case is cracked or damaged, do

not insert into charger. Do not crush,

drop or damage battery pack. Do not

use a battery pack or charger that has

received a sharp blow, been dropped,

run over or damaged in any way (i.e.,

pierced with a nail, hit with a hammer,

stepped on). Damaged battery packs

should be returned to service center

for recycling.

CAUTION: When not in use, place

tool on its side on a stable surface

where it will not cause a tripping or

falling hazard. Some tools with large

battery packs will stand upright on the

battery pack but may be easily knocked

over.

SPECIFIC SAFETY INSTRUCTIONS FOR NICKEL CADMIUM

(NiCd) OR NICKEL METAL HYDRIDE (NiMH)

• Do not incinerate the battery pack even if it

is severely damaged or is completely worn

out. The battery pack can explode in a fire.

• A small leakage of liquid from the battery

pack cells may occur under extreme usage

or temperature conditions. This does not

indicate a failure.

However, if the outer seal is broken:

a. and the battery liquid gets on your skin,

immediately wash with soap and water for

several minutes.

b. and the battery liquid gets into your eyes,

flush them with clean water for a minimum

of 10 minutes and seek immediate medical

attention. (Medical note: The liquid is

25-35% solution of potassium hydroxide.)

Battery Cap (ﬁ g. A)

A protective battery cap is supplied to cover the

contacts of a detached battery pack. Without the

protective cap in place, loose metal objects could

short circuit the contacts, causing a fire hazard and

damaging the battery pack.

1. Take off the protective battery cap before

placing the battery pack in the charger

or tool (Fig. A1).

2. Place the protective cap over the contacts

immediately after removing the battery pack

from the charger or tool (Fig. A2).

WARNING: Make sure the protective

battery cap is in place before storing or

carrying a detached battery pack.

LABELS ON CHARGER AND BATTERY PACK

In addition to the pictographs used in this manual,

the labels on the charger and the battery pack show

the following pictographs:

Read instruction manual before use .

Battery charging .

Battery charged .

ENGLISH

20

Hot/cold pack delay.

Battery defective.

Charges NiMH and NiCd battery packs .

Do not probe with conductive objects .

Do not charge damaged battery packs .

Use only with DEWALT battery packs,

others may burst, causing personal injury

and damage .

Do not expose to water .

Have defective cords replaced

immediately .

Charge only between 4 °C and 40 °C .

Discard the battery pack with due care for

the environment .

Do not incinerate the battery pack .

Charger cooling (DE9117)

See technical data for charging time .

DATE CODE POSITION

Date Code, which also includes the year of

manufacture, is printed into the housing base below

the rating label!

Example:

2008 XX XX

Year of Manufacture

Chargers

Be sure to read all safety instructions before using

your charger.

CHARGING THE BATTERY PACK (FIG. B)

DANGER: Electrocution hazard.

230 volts present at charging terminals.

Do not probe with conductive objects.

Danger of electric shock or

electrocution.

When charging the battery pack for the first time, or

after prolonged storage, it will only accept an 80%

charge. After several charge and discharge cycles,

the battery pack will attain full capacity. Always

check the mains prior to charging the battery pack.

If the mains is functioning but the battery pack does

not charge, take your charger to an authorized

D

EWALT repair agent. Whilst charging, the charger

and the battery pack may become warm to touch.

This is a normal condition and does not indicate a

problem.

CAUTION: Do not charge the battery

pack at ambient temperatures < 4 °C

or > 40 °C. Recommended charging

temperature: approx. 24 °C.

• To charge the battery pack (4), insert it into the

charger (1) as shown and plug in the charger.

Be sure that the battery pack is fully seated in

the charger. The red charging indicator (2) will

blink.

• When finished charging, the charging indicator

will stop blinking and remain on. The battery

pack is now fully charged.

• The battery pack can be removed at any time

or left in the connected charger indefinitely.

• The red charging indicator flashes rapidly to

indicate a charging problem. Reinsert the

battery pack or try a new one. If the new pack

also refuses to charge, have your charger tested

by an authorized DEWALT repair agent.

• When plugged into power sources such as

generators or sources that convert DC to

AC, the red charging indicator (2) may blink

twice, switch off and repeat. This indicates a

temporary problem of the power source. The

charger will automatically switch back to normal

operation.

DE9216 - CHARGING 2 BATTERY PACKS SIMULTANEOUSLY

This charger is equipped with 2 ports to charge

2 battery packs at the same time.

• Follow the charging instructions as described

above.

ENGLISH

21

Charging Process

Refer the table below for the state of charge of the

battery pack.

State of charge

charging – – – – – –

fully charged –––––––––––

hot/cold pack delay ––– – ––– –

replace battery pack •••••••••••

problem •• •• •• ••

Automatic Refresh

The automatic refresh mode will equalise or balance

the individual cells in the battery pack at its peak

capacity. Battery packs should be refreshed weekly

or whenever the pack no longer delivers the same

amount of work.

To refresh your battery pack, place the battery in the

charger as usual. Leave the battery pack for at least

8 hours in the charger.

Hot/Cold Pack Delay

When the charger detects a battery that is too hot

or too cold, it automatically starts a Hot/Cold Pack

Delay, suspending charging until the battery has

reached an appropriate temperature. The charger

then automatically switches to the pack charging

mode. This feature ensures maximum battery life.

DEEP DISCHARGE PROTECTION

The battery pack is protected against deep

discharging when it is used in the tool.

Storage Recommendations

1. The best storage place is one that is cool and

dry away from direct sunlight and excess heat

or cold.

2. Long storage will not harm the battery pack or

charger. Under proper conditions, they can be

stored for 5 years or more.

Package Contents

The package contains:

1 Charger

1 Instruction manual

• Take the time to thoroughly read and

understand this manual prior to operation.

Description (ﬁ g. B)

WARNING: Never modify the power

tool or any part of it. Damage or

personal injury could result.

1 Charger

2 Charging indicator (red)

3 Battery pack

4 Temperature indicator (yellow) (DE9117)

INTENDED USE

The DE9116, DE9117, DE9130 and DE9216

chargers accept the D

EWALT NiCd and NiMH

batteries in the following list.

BATTERY

TYPE

VOLTAGE CELL

CELL

CAPACITY

DE9057 7.2 NiCd 1.3 Ah

DE9062 9.6 NiCd 1.3 Ah

DE9074 12.0 NiCd 1.3 Ah

DE9094 14.4 NiCd 1.3 Ah

DE9098 18.0 NiCd 1.3 Ah

DE9061 9.6 NiCd 2.0 Ah

DE9071 12.0 NiCd 2.0 Ah

DE9091 14.4 NiCd 2.0 Ah

DE9095 18.0 NiCd 2.0 Ah

DE9075 12.0 NiCd 2.4 Ah

DE9092 14.4 NiCd 2.4 Ah

DE9096 18.0 NiCd 2.4 Ah

DE9084 7.2 NiMH 2.0 Ah

DE9501 12.0 NiMH 2.6 Ah

DE9502 14.4 NiMH 2.6 Ah

DE9503 18.0 NiMH 2.6 Ah

This product is not intended for use by persons

(including children) suffering from diminished

physical, sensory or mental abilities, or for lack of

experience and/or for want of knowledge or skills

unless they are supervised by a person responsible

for their safety. Children should never be left alone to

play with this product.

Electrical Safety

Make sure that the voltage of your charger

corresponds to that of your mains.

ENGLISH

22

In case the mains connection line of this unit

should be damaged, it must be replaced by the

manufacturer, after-sales service or similar qualified

and/or authorized persons.

Your DEWALT charger is double insulated in

accordance with EN 60335; therefore no

earth wire is required.

Mains Plug Replacement

(U.K. & Ireland only)

DANGER:

• Should your mains plug need replacing and you

are competent to do this, proceed as instructed

below. If you are in doubt, contact an authorized

DEWALT repair agent or a qualified electrician.

• Disconnect the plug from the supply.

• Cut off the plug and dispose of it safely; a plug

with bared copper conductors is dangerous if

engaged in a live socket outlet.

• Only fit 3 Amperes BS1363A approved plugs

fitted with the correctly rated fuse (1).

• The cable wire colours, or a letter, will be

marked at the connection points of most good

quality plugs. Attach the wires to their respective

points in the plug (see below). Brown is for Live

(L) (2) and Blue is for Neutral (N) (4).

• Before replacing the top cover of the mains plug

ensure that the cable restraint (3) is holding the

outer sheath of the cable firmly and that the two

leads are correctly fixed at the terminal screws.

1

2

4

3

WARNING: Never use a light socket.

Never connect the live (L) or neutral (N)

wires to the earth pin marked E or .

Using an Extension Cable

If an extension cable is required, use an approved

extension cable suitable for the power input of this

tool (see technical data).

The minimum conductor size is 1.5 mm

2

. When

using a cable reel, always unwind the cable

completely.

Also refer to the table below.

Conductor size (mm

2

) Cable rating (Amperes)

0.75 6

1.00 10

1.50 15

2.50 20

4.00 25

Cable length (m)

7.5 15 25 30 45 60

Voltage Amperes Cable rating (Amperes)

230 0 – 2.0 6 6 6 6 6 6

2.1 – 3.4 6 6 6 6 6 6

3.5 – 5.0 6 6 6 6 10 15

5.1 – 7.0 10 10 10 10 15 15

7.1 – 12.0 15 15 15 15 20 20

12.1 – 20.0 20 20 20 20 25 –

MAINTENANCE

This product is not user serviceable. There are no

user serviceable parts inside the charger. Servicing

at an authorized service center is required to avoid

damage to static sensitive internal components.

Your D E WALT charger has been designed to

operate over a long period of time with a minimum

of maintenance. Continuous satisfactory operation

depends upon proper care and regular cleaning.

Cleaning

WARNING:

• Unplug the charger before cleaning the

housing with a soft cloth.

• Keep the ventilation slots clear and

regularly clean the housing with a soft

cloth

Protecting the Environment

Separate collection. This product must

not be disposed of with normal

household waste.

ENGLISH

23

Should you ﬁnd one day that your DEWALT product

needs replacement, or if it is of no further use to you,

do not dispose of it with household waste. Make this

product available for separate collection.

Separate collection of used products

and packaging allows materials to be

recycled and used again. Re-use of

recycled materials helps prevent

environmental pollution and reduces

the demand for raw materials.

Local regulations may provide for separate collection

of electrical products from the household, at

municipal waste sites or by the retailer when you

purchase a new product.

D

EWALT provides a facility for the collection and

recycling of DEWALT products once they have

reached the end of their working life. To take

advantage of this service please return your product

to any authorised repair agent who will collect them

on our behalf.

You can check the location of your nearest

authorised repair agent by contacting your local

DEWALT office at the address indicated in this

manual. Alternatively, a list of authorised DEWALT

repair agents and full details of our after-sales

service and contacts are available on the Internet at:

www.2helpU.com.

Rechargeable Battery Pack

This long life battery pack must be recharged when

it fails to produce sufficient power on jobs which

were easily done before. At the end of its technical

life, discard it with due care for our environment:

• Run the battery pack down completely, then

remove it from the tool.

• NiCd and NiMH cells are recyclable. Take them

to your dealer or a local recycling station. The

collected battery packs will be recycled or

disposed of properly.

GUARANTEE

• 30 DAY NO RISK

SATISFACTION GUARANTEE •

If you are not completely satisfied with

the performance of your D

EWALT tool,

simply return it within 30 days, complete as

purchased, to the point of purchase, for a full

refund or exchange. Proof of purchase must

be produced.

• ONE YEAR FREE SERVICE CONTRACT •

If you need maintenance or service for your

DEWALT tool, in the 12 months following

purchase, it will be undertaken free of charge

at an authorized DEWALT repair agent. Proof

of purchase must be produced. Includes

labour and spare parts for Power Tools.

Excludes accessories.

• ONE YEAR FULL WARRANTY •

If your DEWALT product becomes defective

due to faulty materials or workmanship within

12 months from the date of purchase, we

guarantee to replace all defective parts free of

charge or, at our discretion, replace the unit

free of charge provided that:

• The product has not been misused.

• Repairs have not been attempted by

unauthorized persons.

• Proof of purchase date is produced. This

guarantee is offered as an extra benefit

and is additional to consumers statutory

rights.

For the location of your nearest authorized

DEWALT repair agent, please use the

appropriate telephone number on the back of

this manual. Alternatively, a list of authorized

DEWALT repair agents and full details on our

after-sales service are available on the Internet

at www.2helpU.com.

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België en Luxemburg Nieuwlandlaan 7, IZ Aarschot B156 Fax: +32 (0)015 - 15 47 9210

B-3200 Aarschot www.dewalt.be

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EWALT Tlf: 70201511

Sluseholmen 2-4 Fax: 70224910

2450 København SV www.dewalt.dk

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EWALT Tel: 06126-21-1

Richard-Klinger-Straße Fax: 06126-21-2770

65510 Idstein www.dewalt.de

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EWALT Tel: 934 797 400

Parque de Negocios “Mas Blau” Fax: 934 797 439

Edificio Muntadas, c/Bergadá, 1, Of. A6 www.dewalt.es

08820 El Prat de Llobregat (Barcelona)

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EWALT Tel: 472 20 39 72

Le Paisy Fax: 472 20 39 02

BP 21, 69571 Dardilly Cedex www.dewalt.fr

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EWALT Tel: 01 - 730 67 47

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EWALT Tel: 00353-2781800

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EWALT Tel: 800-014353

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EWALT Tel: 0164 283000

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EWALT Tel: 22 90 99 00

Postboks 4814, Nydalen Fax: 22 90 99 01

0422 Oslo www.dewalt.no

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EWALT Tel: 01 - 66116 - 0

Werkzeugevertriebs GmbH Fax: 01 - 66116 - 14

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EWALT Tel: 214 66 75 00

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EWALT Tel: 01753-56 70 55

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N024410 12/08

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