Daniel Test Simulator - Model TS-2 Owner's manual

Brand: Daniel

Model: Test Simulator - Model TS-2

Type: Owner's manual

MODEL TS-2

TEST SIMULATOR

__________________________________________

DANIELDANIEL FLOWFLOW PRODUCTS,PRODUCTS, INC.INC.

HOUSTON,HOUSTON, TEXASTEXAS

PartPart Number:Number: 3-9000-6103-9000-610

REVISIONREVISION BB

DecemberDecember 19951995

MMOODDEELLTTSS--22TTEESSTTSSIIMMUULLAATTOORR________________________________________________________________________________________________

DEC 1995

DANIELDANIEL INDUSTRIES,INDUSTRIES, INC.INC.

ModelModel TS-2TS-2 TestTest SimulatorSimulator

forfor thethe ModelModel 25002500 SeriesSeries FlowFlow ComputersComputers

NOTICENOTICE

DANIEL INDUSTRIES, INC. AND DANIEL FLOW PRODUCTS, INC. ("DANIEL")

SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS

MANUAL OR OMISSIONS FROM THIS MANUAL. DANIELDANIEL MAKESMAKES NONO

WARRANTIES,WARRANTIES, EXPRESSEXPRESS OROR IMPLIED,IMPLIED, INCLUDINGINCLUDING THETHE IMPLIEDIMPLIED WARRANTIESWARRANTIES

OFOF MERCHANTABILITYMERCHANTABILITY ANDAND FITNESSFITNESS FORFOR AA PARTICULARPARTICULAR PURPOSEPURPOSE WITHWITH

RESPECTRESPECT TOTO THISTHIS MANUALMANUAL AND,AND, ININ NONO EVENT,EVENT, SHALLSHALL DANIELDANIEL BEBE LIABLELIABLE FORFOR

ANYANY SPECIALSPECIAL OROR CONSEQUENTIALCONSEQUENTIAL DAMAGESDAMAGES INCLUDING,INCLUDING, BUTBUT NOTNOT LIMITEDLIMITED

TO,TO, LOSSLOSS OFOF PRODUCTION,PRODUCTION, LOSSLOSS OFOF PROFITS,PROFITS, ETC.ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER

IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED

TRADEMARKS OF THESE COMPANIES.

BY DANIEL FLOW PRODUCTS, INC.

HOUSTON, TEXAS, U.S.A.

copied in any form or by any means - graphic, electronic or

mechanical - without first receiving the written permission of

Daniel Flow Products, Inc., Houston, Texas, U.S.A.

PREFACEPREFACE ii

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

WARRANTY

Daniel Flow Products, Inc. ("Daniel") warrants all equipment manufactured by it to be free from

defects in workmanship and material, provided that such equipment was properly selected for the

service intended, properly installed, and not misused. Equipment which is returned,

transportation prepaid to Daniel within twelve (12) months of the date of shipment (eighteen (18)

months from date of shipment for destinations outside of the United States), which is found after

inspection by Daniel to be defective in workmanship or material, will be repaired or replaced at

Daniel’s sole option, free of charge, and return-shipped at lowest cost transportation. All

transportation charges and export fees will be billed to the customer. Warranties on devices

purchased from third party manufacturers not bearing a Daniel label shall have the warranty

provided by the third party manufacturer.

Extended warranty - Models 2470, 2480 and 2500 are warranted for a maximum of twenty-four

(24) months. The Danalyzer valves are warranted for the life of the instrument and the columns

for five years.

The warranties specified herein are in lieu of any and all other warranties, express or implied,

including any warranty of merchantability or fitness for a particular purpose.

Daniel shall be liable only for loss or damage directly caused by its sole negligence. Daniel’s

liability for any loss or damage arising out of, connected with, or resulting from any breach

hereof shall in no case exceed the price allocable to the equipment or unit thereof which gives

rise to the claim. Daniel’s liability shall terminate one year after the delivery of the equipment

except for overseas deliveries and extended warranty products as noted above.

In no event, whether as a result of breach of warranty or alleged negligence, shall Daniel be

liable for special or consequential damages, including, but not limited to, loss of profits or

revenue; loss of equipment or any associated equipment; cost of capital; cost of substitute

equipment, facilities or services; downtime costs; or claims of customers of the purchaser for

such damages.

iiii PREFACEPREFACE

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DEC 1995

TABLE OF CONTENTS

1.0 DESCRIPTION ............................................. 1-1

1.1 GENERAL ............................................ 1-1

1.2 SPECIFICATIONS ...................................... 1-1

1.2.1 PHYSICAL CHARACTERISTICS ...................... 1-1

1.2.2 ELECTRICAL CHARACTERISTICS .................... 1-2

1.2.3 OUTPUTS FROM THE MODEL 2500 ................... 1-2

1.2.4 INPUTS TO THE MODEL 2500 ....................... 1-4

1.2.5 COMMUNICATIONS ............................... 1-5

2.0 INSTALLATION ............................................ 2-1

2.1 MATERIAL SUPPLIED .................................. 2-1

2.2 MODEL TS-2/MODEL 2500 TEST SETUP ..................... 2-1

2.3 OTHER CABLE CONNECTIONS ........................... 2-3

2.3.1 LOADING APPLICATION PROGRAMS ................. 2-3

2.3.2 PC OR SERIAL PRINTER INTERCONNECTS ............. 2-4

3.0 OPERATION AND TESTING .................................. 3-1

3.1 OPERATION .......................................... 3-1

3.2 UNIT TEST PROCEDURE 2500 SERIES USING TS-2 (ES-19057) .... 3-6

3.2.1 PURPOSE ....................................... 3-6

3.2.2 MATERIAL AND EQUIPMENT REQUIRED .............. 3-6

3.2.3 SET-UP ......................................... 3-6

3.3 TEST PROCEDURE ..................................... 3-7

3.3.1 POWER SUPPLY .................................. 3-7

3.3.2 SERIAL PORTS ................................... 3-7

3.3.3 KEYBOARD / DISPLAY ............................ 3-9

3.3.4 ANALOG INPUTS ................................. 3-9

3.3.5 ANALOG OUTPUTS .............................. 3-21

3.3.6 CONTROL OUTPUTS / STATUS INPUTS ............... 3-25

3.3.7 OSCILLATOR AND CLOCK ADJUSTMENT ............ 3-26

3.3.8 PULSE INPUTS .................................. 3-26

3.3.9 ALARM RELAY. ................................ 3-27

3.3.10 PROVER #1 ..................................... 3-27

3.3.11 PROVER #2 ..................................... 3-28

3.3.12 BATTERY CHECK ............................... 3-28

TABLE OF CONTENTS iii

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

4.0 MAINTENANCE ............................................ 4-1

4.1 SERVICE AND REPAIR .................................. 4-1

4.2 SPARE PARTS ........................................ 4-1

4.3 PIN-OUT FOR REAR TERMINAL CONNECTORS

ON MODEL TS-2 ....................................... 4-2

iv TABLE OF CONTENTS

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DEC 1995

1.0 DESCRIPTION

1.1 GENERAL

The Model TS-2 Test Simulator was designed to test the application programs developed for the

Model 2500 series flow computer. The Test Simulator allows the various inputs and outputs of

the Model 2500 to be exercised or monitored during the course of evaluating an application

program. The unit is intended for use in protected environments.

Power requirements for this unit are 120 VAC, 60 Hertz, 210 mA. It is capable of supplying the

24 VDC operating power for Model 2500. The unit can monitor four analog output channels, 24

control outputs, up to 18 analog inputs, 24 status inputs, two frequency densitometer inputs, six

meter inputs, one watch-dog timeout indicator, and two prover detect switch inputs. In addition

up to three serial ports of Model 2500 can be connected to the back panel of the Model TS-2 for

use with printers, etc.

The Model TS-2 is connected with ribbon cables to the 2500 series printed circuit boards. Once

the application is running in the 2500, the various displays, LED’s and switches on the TS-2 are

used to monitor inputs or outputs or change inputs to the application under test.

1.2 SPECIFICATIONS

1.2.1 PHYSICAL CHARACTERISTICS

The test set is housed in an aluminum cabinet and is intended to operate in a weather protected

environment.

The mechanical specifications are:

- Dimensions : 1/2" deep x 14 3/16" long x 4 3/16" high

- Weight : 11.5 pounds

SECTION 1 1-1

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

1.2.2 ELECTRICAL CHARACTERISTICS

Model TS-2 is capable of supplying the 24 VDC power required by the

Model 2500.

The electrical specifications are:

- Operating temperature : 32 - 120 degrees F.

- A-C input voltage : 115 VAC @ 60Hz.

- D-C internal P/S for Model 2500 : 24 VDC @ 2 amps.

1.2.3 OUTPUTS FROM THE MODEL 2500

1.2.3.1 Analog Outputs

Model TS2 is capable of reading four analog output channels.

Each channel can be read via the LCD % F.S. (Full Scale) display.

- ANA 1 OUT reads Analog Output # 1 from the 2500

- ANA 2 OUT reads Analog Output # 2 from the 2500

- ANA 3 OUT reads Analog Output # 3 from the 2500

- ANA 4 OUT reads Analog Output # 4 from the 2500

- Analog range 4-20mA

- Maximum error 0.1% F.S.

- Internal load for each channel is 250 ohms

1-2 DESCRIPTION

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DEC 1995

1.2.3.2 Control Outputs

Model TS-2 includes 24 LED(s) which indicate the status of the control outputs from the Model

2500 application program.

- An illuminated LED indicates a "low" or "ON" condition

- A non-illuminated LED indicates a "high" or "OFF" condition

1.2.3.3 Alarm

Model TS-2 includes a LED to signify the occurrence of any alarms that may have been activated

by the application program under test. The LED is actuated in tandem with the red LED on the

Model 2500 Series instrument.

1.2.3.4 Density Frequency Generator

A Density Frequency Generator with a range of one Hz to 9.999 KHz provides pulse input

channels three and seven with frequency data.

NOTE: Both channels are fed the same frequency.

1.2.3.5 Meter Frequency Generator

A Meter Frequency Generator with an output multiplier supplies meter frequency data for pulse

input channels 1, 2, 4, 5, 6, and 8.

- 1 MULT provides a range of 1 Hz to 9,999 Hz

- .1 MULT provides a range of .1 Hz to 999.9 Hz

- .01 MULT provides a range of .01 Hz to 99.99 Hz

NOTE: All six inputs are fed the same frequency.

SECTION 1 1-3

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

1.2.4 INPUTS TO THE MODEL 2500

1.2.4.1 Analog Inputs

Model TS-2 includes six analog input controls which manipulate three channels at a time for a

total of 18 analog inputs. Each control can be read via the LCD % F.S. display.

The analog input controls and their associated channels are as follows:

- ANA 1 controls analog inputs on channels 1, 7, and 13.

- ANA 2 controls analog inputs on channels 2, 8, and 14.

- ANA 3 controls analog inputs on channels 3, 9, and 15.

- ANA 4 controls analog inputs on channels 4, 10, and 16.

- ANA 5 controls analog inputs on channels 5, 11, and 17.

- ANA 6 controls analog inputs on channels 6, 12, and 18.

- Analog range 4-20 Ma.

- Maximum error 0.1% F.S.

- Maximum load 500 ohms

1-4 DESCRIPTION

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1.2.4.2 Status Inputs

Model TS-2 includes 24 status input switches which set the state of the status input lines on the

Model 2500.

- Switch up indicates a closed condition

- Switch down indicates an open condition

1.2.4.3 Prover Detect Switches

Model TS-2 contains two push-button Prover Detect switches.

- PR IN 1 is for Prover Detect 1 start and stop

- PR IN 2 is for Prover Detect 2 start and stop

1.2.5 COMMUNICATIONS

The three serial communication channels from the Model 2500 are routed to barrier strip

termination blocks which are located on the back panel of Model TS-2. This provides user

access to the channels to hook up computers, printer, etc. Refer to paragraph 2.3.1 for typical

interconnect wiring.

SECTION 1 1-5

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

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1-6 DESCRIPTION

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2.0 INSTALLATION

2.1 MATERIAL SUPPLIED

Remove all packing carefully and verify that the following materials were supplied with the

Model TS-2.

a. Instruction Manual

b. Model TS-2 Test Simulator

c. One 60-pin ribbon cable assembly for J3

d. Two 50-pin ribbon cable assemblies for J6 and J7

e. One 4-pin cable assembly for 24 VDC connection to the Model 2500

f. One A-C power cord assembly for input power to Model TS-2

As noted earlier, operating power for the Model 2500 under test is supplied by the Model TS-2

Test Simulator.

2.2 MODEL TS-2/MODEL 2500 TEST SETUP

To connect the Model TS-2 to a Model 2500 series computer, make connections as follows:

a. Remove the Model 2500 series computer from its enclosure as all interconnect ribbon

cables from the Model TS-2 will connect directly to the Model 2500 PC boards. See

Figure 2-1. The Model 2500 series will use either two or four of the ribbon cables

depending on whether it’s a one or two-board configuration.

SECTION 2 2-1

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

b. Connect the applicable cables as follows:

TS-2 CONNECTOR CABLE 2500 SERIES PCB CONNECTOR

J3 via 60 pin cable to P3 on the CPU-I/O PCB

J6 via 50 pin cable to P6 on the I/O Expander PCB

J7 via 50 pin cable to P7 on the I/O Expander PCB

24VDC via 4 pin cable to P5 on the Quad Power Supply PCB

c. Connect the Model TS-2 power cable to 120 VAC, 60 Hertz.

The cable connections have now been completed. If an application has already been

down-loaded to the Model 2500 flow computer, the simulator and application program may be

used to simulate flow inputs or monitor specific outputs.

Figure 2-1. Connection Locations for Model TS-2

2-2 INSTALLATION

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DEC 1995

2.3 OTHER CABLE CONNECTIONS

2.3.1 LOADING APPLICATION PROGRAMS

If an application program has not been downloaded to the 2500 series computer, it may be

down-loaded via port 2 at the rear of the Model TS-2. The various serial ports, up to three, are

brought out to the rear of the Model TS-2 simulator. The serial communications ports are labeled

P1, P2, and P3. The pin-out for these three serial ports is as follows:

Serial Port # 1 Serial Port # 2 Serial Port # 3

P1 P2 P3

Term. Descriptor Term. Descriptor Term. Descriptor

63 Data Out (TX) 58 Data Out (TX) 98 Data Out (TX)

64 Data In (RX) 59 Data In (RX) 99 Data In (RX)

65 RTS (DTR) 60 RTS (DTR) 101 RTS (DTR)

66 CTS (DSR) 61 CTS (DSR) 102 CTS (DSR)

67 Ground (COM) 62 Ground (COM) 100 Common (COM)

SECTION 2 2-3

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

2.3.2 PC OR SERIAL PRINTER INTERCONNECTS

Typical interconnects for a serial printer or a PC to allow application download are as follows:

Interconnect to EPSON Serial printer via DB25 connector.

PRINTER TS-2

DB25 P1

Pin # Pin #

1 Shield open at TS-2 end

2 ------------------ 64

3 ------------------ 63

7 ------------------ 67

6 ---| |--- 65

20 ---| |--- 66

Interconnect to IBM PC via DB25 connector

IBM PC TS-2

DB25 P2

Pin # Pin #

2 ------------------ 59

3 ------------------ 58

7 ------------------ 62

6 ---| |--- 60

20 ---| |--- 61

Interconnect to IBM PC via 9 Pin connector

IBM PC TS-2

9 Pin P2

Pin # Pin #

3 ------------------ 59

2 ------------------ 58

5 ------------------ 62

6 ---| |--- 60

4 ---| |--- 61

7 ---|

8 ---|

2-4 INSTALLATION

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3.0 OPERATION AND TESTING

3.1 OPERATION

Figure 3-1. Model TS-2 Front Panel Controls

Figure 3-2. Model TS-2 Rear Panel Controls

SECTION 3 3-1

____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATOR

DEC 1995

FRONT PANEL

ITEM LOCATION OPERATION

STATUS INPUT SWITCHES On the left hand side of

the front panel

Various status inputs are

activated by the 24 toggle

switches

PROVER DETECT PUSH-

BUTTON SWITCHES (PR IN)

Left of the LCD Display Two channels are

available, marked 1 and 2

LCD DISPLAY

(DISPLAY % F.S.)

Upper center of the panel Used to display percent

of F.S. values for the

various analog outputs

and analog inputs

METER SELECT ROTARY

SWITCH

Below LCD display Used to select one of four

analog outputs or one of

6 analog inputs for

display in percent of F.S.

of the Model 2500

output.

SIX MULTI-TURN

POTENTIOMETERS*

Below the meter select

switch in a line

Used to adjust the analog

inputs when using

appropriate rotary switch

settings. The range of

the analog inputs as

displayed is from 4 to 20

mA with a maximum

error of 0.1% of F.S.

TWO FREQUENCY

ADJUSTING PUSH-BUTTON

SWITCH UNITS

DENSITOMETER

SIMULATOR (DENSITY)

METER FREQUENCY

GENERATOR (METER)

Below the six

potentiometers

Left push-button unit

Right push-button unit

Frequency is set by

pressing push buttons

above (-) and below (+)

each digit until desired

frequency is displayed.

May be adjusted from 1

Hz to 9,999 Hz.

May be adjusted from 1

Hz to 9,999 Hz.

3-2 OPERATION

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DEC 1995

MULTIPLIER ROTARY

SWITCH

Right of density and meter

push-button units

The ".01" multiplier

allows for a range of .01

Hz to 99.9 Hz.

The ".1" multiplier allows

for a range of .1 Hz to

999.9 Hz.

The "1" multiplier allows

for a range of 1 Hz to

9,999 Hz.

CMRR ROTARY SWITCH Left of density and meter

push-button units

The Common Mode

Rejection Ratio selector

provides either none

(OFF), Low (LO) or High

(HI) CMRR adjustment to

the input instrumentation

amplifier.

ALARM Right of LCD display. Operates in tandem with

the red LED on the front

panel of Model 2500. It

enables the monitoring of

any alarms that occur

within the 2500

application under test.

CONTROL OUTPUTS(s) Far right hand side of the

front panel

24 red LED(s) used to

monitor the status of the

various control outputs

that may be part of the

application program. An

illuminated LED indicates

a "low" or "ON"

condition. A

non-illuminated LED

indicates a "high" or

"OFF" condition.

SECTION 3 3-3

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DEC 1995

* - ANA 1 IN controls analog input channels 1, 7, and 13

- ANA 2 IN controls analog input channels 2, 8, and 14

- ANA 3 IN controls analog input channels 3, 9, and 15

- ANA 4 IN controls analog input channels 4, 10, and 16

- ANA 5 IN controls analog input channels 5, 11, and 17

- ANA 6 IN controls analog input channels 6, 12, and 18

3-4 OPERATION

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Daniel Test Simulator - Model TS-2 Owner's manual

Daniel Test Simulator - Model TS-2 Owner's manual

Daniel Test Simulator - Model TS-2 Owner's manual

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