Tripp Lite BP480V10 Owner's manual

1

Owner’s Manual

External Battery Pack

for Use with 3-Phase Online S3MX Series

(S3M30KX/40KX)

Models: BP480V09, BP480V10, BP480V10-NIB

1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

1. Important Safety Warnings 2

2. Installation and Setup 3

2.1 Rear Panel View 3

2.2 Battery Pack Installation and Setup 3

2.3 Installing Batteries in an External Battery Pack Cabinet 6

3. Specifications 8

4. Storage and Service 9

5. Warranty 9

Español 10

Français 19

Русский 28

Deutsch 37

2

1. Important Safety Warnings

SAVE THESE INSTRUCTIONS

All sections of this manual contain instructions and warnings that must be followed during the installation and operation of

the battery cabinet described in this manual. Read ALL instructions thoroughly before attempting to move, install or connect

your battery cabinet. Failure to heed these warnings may affect your warranty and cause serious property damage and/or

personal injury.

DANGER! LETHAL HIGH VOLTAGE HAZARD!

All wiring should be performed by a qualiﬁed electrician, in accordance with the warnings in this manual and all

applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

Installation and Location Warnings

• Install the battery cabinet in a controlled indoor environment, away from moisture, temperature extremes, ﬂammable liquids and gasses,

conductive contaminants, dust and direct sunlight.

• Install the battery cabinet in a level, structurally sound location.

• The battery cabinet is very heavy; use extreme caution when moving or lifting the unit.

• Operate the battery cabinet at indoor temperatures between 0° C and 40° C (32° F and 104° F) and 30-90% non-condensing humidity

only. For optimum battery performance, maintain an ambient indoor temperature of 25° C (77° F).

• Leave adequate space around the front and rear of the battery cabinet for proper ventilation. Do not block, cover or insert objects into the

external ventilation openings of the battery cabinet.

• Do not place any object on the battery cabinet, especially containers of liquid.

• Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet may cause permanent damage and create a potential

for serious personal injury.

• Do not attempt to unpack or move the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight

and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to

maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.)

• For emergency use, install a ﬁre extinguisher rated for energized electrical equipment ﬁres (Class C rating or exact equivalent, with a non-

conductive extinguishing agent) near the battery cabinet.

Connection Warnings

• The battery cabinet contains hazardous high voltages that have the potential to cause personal injury or death from electric shock.

• The battery cabinet has its own energy source. The output terminals may be live even when the battery cabinet is not connected to a UPS

system.

• The battery cabinet must be suitably grounded according to all applicable electrical wiring regulations.

• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the

life support equipment or to signiﬁcantly affect its safety or effectiveness is not recommended.

• De-energize all input and output power sources before installing cables or making electrical connections.

• Use ﬂexible cable of sufﬁcient length to permit battery cabinet servicing.

• Use ferrule caps to cover termination cables and prevent frayed ends from shorting on terminal blocks. Use cabling rated VW-1, FT-1 or

better. Use cable sleeves and connector clamps.

• Conﬁrm that all cables are marked correctly according to their purpose, polarity and diameter.

• Observe proper polarity by connecting negative to negative and positive to positive (and center string to center string, where applicable).

Failure to observe proper polarity may damage the batteries and create a serious risk of personal injury and property damage.

• Wiring should be performed by trained, qualiﬁed electricians only. Refer to the UPS unit’s Owner’s Manual for wire sizing.

Battery Warnings

• The battery cabinet does not require routine maintenance by the user. There are no user-serviceable parts inside. Only qualiﬁed,

knowledgeable service personnel familiar with all required precautions should open the access panels for any reason. Keep unauthorized

personnel away from batteries.

• The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to these batteries or

sample the electrolyte speciﬁc gravity.

• Valve-regulated recombinant lead-acid (VRLA) batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when near

batteries. DO NOT cause ﬂames or sparks near batteries. Discharge static electricity from body before touching batteries. DO NOT open or

mutilate batteries—released electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in a ﬁre—they may

explode.

3

1. Important Safety Warnings

• Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement should be

performed only by qualiﬁed service personnel, observing proper precautions. Use tools with insulated handles. Remove watches,

rings or other metal objects. Wear rubber gloves and boots. Do not short or bridge the battery terminals with any object. Do not lay tools

or metal parts on top of batteries. Use tools with insulated handles. There are no user-serviceable parts inside the battery cabinet. Battery

replacement should be performed only by authorized service personnel using the same number and type of batteries (sealed lead-acid).

The batteries are recyclable. Refer to your local codes for disposal requirements or visit http://www.tripplite.com/support/recycling-program

for recycling information. Tripp Lite offers a complete line of UPS System Replacement Battery Cartridges (R.B.C.). Visit Tripp Lite on the

Web at https://www.tripplite.com/products/battery-ﬁnder/ to locate the speciﬁc replacement battery for your UPS.

• Replace batteries with equivalent batteries (same number and type) available from Tripp Lite.

• Fuse replacement should only be performed by qualiﬁed service personnel. Replace with only the same type and rating: 30A, 600V.

• The batteries are recyclable. Refer to local codes for disposal requirements. Do not dispose of batteries except through approved channels

in accordance with all applicable local, state and national regulations.

• Do not connect or disconnect batteries when the UPS system is operating from the battery supply or when the unit is not in bypass mode.

Disconnect the charging source prior to connection or disconnecting battery terminals.

• If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The

charging source should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months.

Failure to recharge the batteries periodically may cause permanent battery damage.

• Allow batteries to charge uninterrupted for 24 hours after installation.

2. Installation and Setup

2.1 Rear Panel View

Note: Inspect the unit before performing installation. Make sure nothing inside the package is damaged.

Keep the original packaging for future use.

1

DC Connector: Connects to UPS or a second battery pack. For more information, see

Connecting a UPS to the Battery Pack in section 2.2 Battery Pack Installation and

Setup.

2

Fuse Holder: Battery over-current protection fuse holder.

2.2 Battery Pack Installation and Setup

Unpacking and Inspection

1. Remove the battery pack from the packaging.

Note: The battery pack is very heavy. Be cautious when unpacking and lifting the unit to avoid injury.

2. Inspect the package contents for impact or other damage:

• Battery Pack Unit

• Owner’s Manual

• Battery Connection Cable

1

2

80-pc. Battery Pack

UPS

Second

Battery Pack

(Optional)

4

2. Installation and Setup

Selecting Installation Site

To minimize the possibility of damage to the battery bank and extend the life of the batteries, follow the instructions below:

1. Maintain at least 20 cm (8 inches) clearance between the unit’s rear panel and a wall (or other obstructions).

2. Do not block airﬂow to the unit’s ventilation openings.

3. Ensure the installation site environmental conditions are in accordance with the unit’s working speciﬁcations to avoid overheating and/or

excessive moisture.

4. Do not place the unit in a dusty or corrosive environment or near any ﬂammable objects.

5. This unit is not designed for outdoor use.

Connecting a UPS to the Battery Pack

The external battery pack will increase the battery runtime. As a result, recharge time will also increase. The diagram below shows a UPS

connected to a battery pack using the included cable, and the battery pack connected to an optional second battery pack.

Before attempting to connect the battery pack to a UPS, please follow the Removing Battery Connector Cover and

Installing Battery Cable Bracket procedure.

5

2. Installation and Setup

Removing Battery Connector Cover and Installing Battery Cable Bracket

1. Unscrew the screws securing the cover of the battery pack’s UPS DC connector. Remove cover and save screws for step 4.

Note: The UPS DC connector is located on the left side.

2. Attach the cable bracket to the battery cable

A

.

3. Connect the external battery connector to battery pack

B

.

Notes:

• Make sure the cable is fully inserted into their connectors.

• Small sparks may result during battery connection; this is normal.

• Be sure to connect the protective earth wire ring terminals to the earth bonding screw on each cabinet.

4. Use the two screws removed in step 2 to secure the battery cable to the battery pack cabinet

C

.

Bracket

A

B

C

6

2. Installation and Setup

2.3 Installing Batteries in an External Battery Pack Cabinet

If your external battery pack cabinet does not include batteries installed, follow the proper procedures to install

batteries inside the unit.

MAKE SURE THE BATTERY PACK CABINET IS DISCONNECTED FROM THE UPS BEFORE PERFORMING THE FOLLOWING

SEQUENCE OF OPERATIONS.

WARNING:

• Equipment should be installed by service personnel.

• When installing the batteries, use the same battery number and type as shown on the battery label.

• Do not open or mutilate the battery or batteries. The released electrolyte is harmful to the skin and eyes.

• A battery can present a risk of electric shock and high short-circuit current. Observe the following precautions when working on batteries:

o Remove watches, rings or other metal objects.

o Use tools with insulated handles.

Install Batteries in an External Battery Pack Cabinet:

Note: Refer to the External Battery Pack Wiring Diagram and External Battery Pack Cabinet Battery Wiring Table for more information.

1. Remove the two side plates and four barrier plates.

2. Install 80 batteries into the battery pack.

3. Route the cables through the opening behind the battery breaker. DO NOT route cables through or around the shelves.

4. Reinstall the four barrier plates to secure all batteries.

When installing the barrier plates, do not short circuit the battery terminals. Injury or ﬁre may result.

5. Connect the two red wires, two black wires and four blue wires from the fuse holder to the batteries.

6. Connect four 320 mm wires.

7. Connect 72 100 mm wires.

External Battery Pack Wiring Diagram

Back BackFront

RIGHT LEFT

Barrier plate

1 2 3 4 5 6 7 8 9 10

20 19 18 17 16 15 14 13 12 11 70 69 68 67 66 65 64 63 62 61

71 72 73 74 75 76 77 78 79 80

21 22 23 24 25 26 27 28 29 30 51 52 53 54 55 56 57 58 59 60

40 39 38 37 36 35 34 33 32 31 50 49 48 47 46 45 44 43 42 41

Barrier plate

Barrier plate Barrier plate

7

+

N

-

DC CONNECTOR

FUSE HOLDER/100A FUSE

BACKBACK

FRONT

RIGHT SIDE LEFT SIDE

FUSE BOARD(30A//30A)

FUSE BOARD(30A//30A)FUSE BOARD(30A//30A)

FUSE BOARD(30A//30A)

2. Installation and Setup

DC CONNECTOR

Top

1 (-)

20 (N)

21 (N)

40 (+) 41 (-)

80 (+)

61 (N)

60 (N)

Top

Bottom Bottom

EXTERNAL FUSE HOLDER (100A/700V FUSE)

FUSE BOARD (30A/600V) FUSE BOARD (30A/600V)

FUSE BOARD (30A/600V)FUSE BOARD (30A/600V)

20 19 18 17 16 15 14 13 12 11

70 69 68 67 66 65 64 63 62 61

40 39 38 37 36 35 34 33 32 31 50 49 48 47 46 45 44 43 42 41

21 22 23 24 25 26 27 28 29 30

51 52 53 54 55 56 57 58 59 60

1 2 3 4 5 6 7 8 9 10

71 72 73 74 75 76 77 78 79 80

Back

Front

100 mm wire

320 mm wire

Notes:

• The numbers listed in the diagram are “Battery Numbers”

from 1 to 80, which are used for battery position

identification.

• Connector cables are labeled by polarity and the

respective battery number it connects to. For example,

the cable labeled “40 (+)” should connect to battery

number 40’s positive battery terminal. Refer to the battery

connection diagram for all connector cable assignments.

External Battery Pack Wiring Table

BAT Number 1 2 3 4 5 6 7 8 9 10

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

Black Wire

from Fuse

Holder

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 10 11 12 13 14 15 16 17 18 19

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

320 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 19 20 21 22 23 24 25 26 27 28

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

100 mm

Wire

Blue Wire

from Fuse

Holder

Blue Wire

from Fuse

Holder

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 28 29 30 31 32 33 34 35 36 37

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

100 mm

Wire

100 mm

Wire

320 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 37 38 39 40

Terminal – + – + – + – +

Connection

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

Red Wire from

Fuse Holder

8

3. Speciﬁcations

Battery

Cabinet Model

Included

Breakers

Unit Dimensions

(H x W x D)

Shipping Dimensions

(H x W x D)

Unit

Weight

Shipping

Weight Description

BP480V09

100A Fuses 836 x 250 x 779 mm 1018.5 x 380 x 919.5 mm

246.5 kg 273.5 kg

Battery cabinet with

80 x 9Ah batteries

pre-installed.

BP480V10 273 kg 290 kg

Battery cabinet with

80 x 10Ah batteries

pre-installed.

BP480V10-NIB 55 kg 82 kg

Battery cabinet without

batteries installed,

but designed for

80 x 10Ah/9Ah batteries.

Battery links and fuses

included.

2. Installation and Setup

BAT Number 41 42 43 44 45 46 47 48 49 50

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

Black Wire

from Fuse

Holder

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 50 51 52 53 54 55 56 57 58 59

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

320 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 59 60 61 62 63 64 65 66 67 68

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

100 mm

Wire

Blue Wire

from Fuse

Holder

Blue Wire

from Fuse

Holder

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 68 69 70 71 72 73 74 75 76 77

Terminal – + – + – + – + – + – + – + – + – + – +

Connection

Wire

100 mm

Wire

100 mm

Wire

320 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

See

Below

BAT Number 77 78 79 80

Terminal – + – + – + – +

Connection

Wire

100 mm

Wire

100 mm

Wire

100 mm

Wire

Red Wire from

Fuse Holder

9

4. Storage and Service

Storage

If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The

charging source should be turned on and the batteries should be recharged for at least one uninterrupted 24-hour period every 3 months.

Failure to recharge the batteries periodically may cause permanent battery damage.

Service

Your Tripp Lite product is covered by the warranty described in this manual. A variety of Extended Warranty and On-Site Service Programs

are also available from Tripp Lite. For more information on service, visit www.tripplite.com/support. Before returning your product for service,

follow these steps:

1. Review the installation and operation procedures in this manual to ensure that the service problem does not originate from a misreading

of the instructions.

2. If the problem continues, do not contact or return the product to the dealer. Instead, visit www.tripplite.com/support.

3. If the problem requires service, visit www.tripplite.com/support and click the Product Returns link. From here you can request a Returned

Material Authorization (RMA) number, which is required for service. This simple on-line form will ask for your unit’s model and serial

numbers, along with other general purchaser information. The RMA number, along with shipping instructions will be emailed to you.

Any damages (direct, indirect, special or consequential) to the product incurred during shipment to Tripp Lite or an authorized

Tripp Lite service center are not covered under warranty. Products shipped to Tripp Lite or an authorized Tripp Lite service center must

have transportation charges prepaid. Mark the RMA number on the outside of the package. If the product is within its warranty period,

enclose a copy of your sales receipt. Return the product for service using an insured carrier to the address given to you when you request

the RMA.

5. Warranty

1-YEAR LIMITED WARRANTY

Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship for a period of

one (1) year from the date of initial purchase. If the product should prove defective in material or workmanship within that period, Seller will repair or replace

the product, in its sole discretion. Service under this Warranty can only be obtained by your delivering or shipping the product (with all shipping or delivery

charges prepaid) to: Tripp Lite, 1111 W. 35th Street, Chicago, IL 60609 USA. Seller will pay return shipping charges. Visit www.tripplite.com/support before

sending any equipment back for repair.

THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT, MISUSE, ABUSE OR NEGLECT. SELLER MAKES NO

EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPRESSLY SET FORTH HEREIN. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ALL IMPLIED

WARRANTIES, INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS, ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE;

AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES. (Some states do not allow limitations on how long an implied

warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not

apply to you. This Warranty gives you speciﬁc legal rights, and you may have other rights which vary from jurisdiction to jurisdiction).

WARNING: The individual user should take care to determine prior to use whether this device is suitable, adequate or safe for the use intended. Since

individual applications are subject to great variation, the manufacturer makes no representation or warranty as to the suitability or ﬁtness of these devices for

any speciﬁc application.

Regulatory Compliance Identiﬁcation Numbers

For the purpose of regulatory compliance certiﬁcations and identiﬁcation, your Tripp Lite product has been assigned a unique series number. The series

number can be found on the product nameplate label, along with all required approval markings and information. When requesting compliance information for

this product, always refer to the series number. The series number should not be confused with the marketing name or model number of the product.

WEEE Compliance Information for Tripp Lite Customers and Recyclers (European Union)

Under the Waste Electrical and Electronic Equipment (WEEE) Directive and implementing regulations, when customers buy new electrical and

electronic equipment from Tripp Lite they are entitled to:

• Send old equipment for recycling on a one-for-one, like-for-like basis (this varies depending on the country)

• Send the new equipment back for recycling when this ultimately becomes waste

Tripp Lite has a policy of continuous improvement. Speciﬁcations are subject to change without notice.

1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

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1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

18-09-175 93-3860_RevC

Tripp Lite BP480V10 Owner's manual

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