Kenmore 141.153371 User manual

Category
Barbecues & grills
Type
User manual
Owner's Manual
Liquid Propane Gas Grill
Model141.153373
Natural Gas Grill
Model141.173373
A WARNING:
Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and/or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installa-
tion.
Note to Consumer: Leave this Owner's
Manual in a convenient place for future reference.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
P80106054D - Date: 2004/01/29
Warranty ..................................................... 2
Safety Instructions .................................... 2
Hardware ..................................................... 6
Parts Diagram and Lists ..................... 10
Assembly Instructions ............................. 13
Lighting Instructions ................................. 24
Cleaning and Maintenance Instructions...27
Frequently Asked Questions ................ 29
Cooking Instructions ............................. A-1
Cooking Guide and Recipes ............. A-2
Full 1-Year Warranty on Grill
For one year from the date of purchase Sears
will repair or replace, at our option, any grill part
(except for paint loss, rusting and ignitor battery)
that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the
designated time periods listed below, Sears will
replace the following grill parts if they are defec-
tive in material or workmanship. You will be
charged for labor.
Lifetime of Grill: Aluminum Castings (except for
paint loss)
1 Year: Cast Iron Burners
2 Years: All Other Grill Parts (except flame tamers,
cooking grids and ignitor battery)
Warranty Service
Warranty service is available by contacting the
nearest Sears Service Center at 1-800-4-MY-
HOME @
Warranty Restrictions
This warranty is void if grill is used for com-
mercial or rental purposes.
This warranty applies only when the grill is
used in the United States.
This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL60179
/_kWARN ING
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
/_WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.
Z_WARNING
Your grill will get very hot. Never lean over
the cooking area while using your grill. Do not
touch cooking surfaces, grill housing, Lid or any
other grill parts while the grill is in operation, or
until the grill has cooled down after use.
Failure to comply with these instructions
may result in serious bodily injury.
Z_WARNING
(a) Do not store a spare LP-gas cylinder
under or near this appliance;
(b) Never fill the cylinder beyond 80 percent
full; and
(c) If the information in "(a)" and "(b)" is not
followed exactly, a fire causing death or
serious injury may occur.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flam-
mable material and liquids in the vicinity of this
or any other appliance.
2. ALP cylinder not connected for use must not
be stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1.Shut off gas to the appliance.
2. Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas to
ignite.
3. Open the Grill Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
2
IMPORTANT: Your Kenmore LP Gas Grill cannot
be converted to use Natural Gas. Attempting to do
so is extremely hazardous and will also void the
grill warranty.
Grill Installation Codes
The installation must conform with local codes or, in
the absence of local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/
CGA-B149.1, Natural Gas and Propane Installation
Code.
© Sears, Roebuck and Co.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas) tank,
not included in grill box. Never connect your gas
grill to an LP gas tank that exceeds this capacity. A
tank of approximately 12 inches in diameter by
18-1/2 inches high is the maximum size LP gas
tank to use. You must use an "OPD" gas tank
which offers a listed Overfill Prevention Device.
This safety feature prevents tank from being over-
filled which can cause malfunction of LP gas tank,
regulator and/or gdtl.
The LP gas tank must be constructed and marked
in accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for Trans-
portation of Dangerous Goods; and Commission, as
applicable.
1. The LP gas tank has a shutoff valve, termi-
nating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank con-
nection device. The LP gas tank must also
have a safety relief device that has a direct
connection with the vapor space of the tank.
2. The tank supply system must be arranged
for vapor withdrawal.
3. The LP gas tank used must have a collar
to protect the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Do not
locate this appliance under overhead unprotected
combustible surfaces. Do not obstruct theflow of
ventilation air around the gasgrill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by Sears.
Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that
it remains free of defects.
Always keep LP gas tanks in upright position.
Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
LP gas tanks not connected for use must NOT be
stored on bottom shelf or in the vicinity of this or
any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you
store your gas grill in the garage or other
indoor location, always disconnect the LP gas
tank first and store it safely outside.
LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
When your gas grill is not in use the gas
must be turned off at the LP gas tank.
The regulator and hose assembly can be seen
after opening the doors (if applicable), must be
inspected before each use of the grill. If there
is excessive abrasion or wear or if the hose is
cut, it must be replaced prior to the grill being
used again.
Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid unnec-
essary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Sears
at 1-800-4-MY-HOME®(1-800-469-4663) for a
Sears authorized replacement hose.
Never light your gas grill with the lid closed or
before checking to ensure the burner tubes are
fully seated over the gas valve orifices.
Never allow children to operate your grill. Do
not allow children to play near your grill.
Z WARNING
If you smell gas:
Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.
Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas
to ignite.
Open the Grill Lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you
cannot extinguish, call your fire depart-
ment. Do not call near the LP gas tank
because your telephone is an electrical
device and could create a spark resulting
in fire and/or explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging proce-
dure should be done every time a new LP
gas tank is connected to your grill. For help
call the Grill Information Center for assis-
tance, 8am - 8pm CST, Monday through
Friday 1-888-317-7642.
3
Figure 1 (Natural gas model only)
IMPORTANT: your Kenmore Natural Gas Grill can-
not be converted to use LP Gas. Attempting to do
so is extremely hazardous and will also void the grill
warranty.
Your natural gas grill is designed to operate on
natural gas only, at a pressure of 7" water column
(W.C.) (1/4 psi or 1.75 kpa), regulated at the
residential meter. Check with your gas utility
company for local gas pressure and with your
local municipality for building code requirements.
If your residential gas line pressure has not been
regulated to 7" W.C., contact your local gas utility
company for professional assistance.
It is recommended that a Shutoff Valve be installed
at the gas supply source outdoors. Install at a point
after the gas pipe exits the outside wall and before
the quick-disconnect hose, or install it at the point
before the gas line piping enters the ground.
See Figure 1.
Pipe sealing com pound orpipe thread tape resistant
tothe action of natural gas must be used on all male
pipe threads when making the connection.
Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures.
This gas grill and its individual shutoff valve must
be disconnected from the gas supply pipe system
during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).
Turn off your gas grill when the gas supply is
being tested at low pressures. The grill must be
isolated from the gas supply pipe system by
closing its individual manual shutoff valve during
any pressure testing of the gas supply pipe
system at pressures equal to or less than 1/2 psi
(3.5kpa).
TO GRILL
OUTSIDE
WALL
MALE
FITTING
iNSiDE
WALL
LOCKING
SHUT OFF
\
\
\
\
\
QUICK
DISCONNECT
GAS SUPPLY
SHUTOFF
4
CAUTION:Spidersandsmallinsectsocca-
sionallyspinwebsor makenestsin thegrill
BurnerTubesduringtransitandwarehousing.
Thesewebscan leadto a gasflowobstruc-
tionwhichcouldresultin a fire in and
aroundthe BurnerTubes.Thistypeof fire is
knownas a "FLASHBACK"andcancause
seriousdamageto yourgrillandcreatean
unsafeoperatingconditionfor the user.
To reducethechanceof "FLASHBACK",you
mustcleantheburnertubesbeforeassem-
blingyourgrill,andat leastoncea monthin
late summeror earlyfall whenspidersare
mostactive.Alsoperformthis BurnerTube
cleaningprocedureif yourgrillhasnotbeen
usedfor an extendedperiodof time.
Figure 1
TO CLEAN BURNER TUBE,
INSERT HOOK HERE
\
\\
SPARKELECTRODE
ASSEMBLY \\\\
To reduce the chance of "FLASHBACK" (see
CAUTION at right) clean the Burner Tubes and
Burners before fully assembling your grill. Re-
move the Cotter Pin from the rear underside of
each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the
Gas Valve Orifice, then refer to Figure 1 and
perform one of these three cleaning methods:
.
Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner
Tube and inside the Burner several times to
remove any debris.
.. ')
( J
. Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube and
inside the Burner several times, removing any
debris.
.
Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.
GAS COLLECTOR BOX
/
BURNER
BURNER PORT
I
/
BURNER TUBE
Long nose pliers can be used to remove
Cotter Pin when cleaning the Burners
Use work gloves to protect your hands
Wear eye protection
When you have finished assembling your
grill we strongly urge that all Pattern
Head Thumb Screws be tightened, either
with the supplied Tightening Tool or a
#2 Phillips Head Screwdriver.
Tightening Tool
Ref. # P05515102K
5
FOOT
COTTER PIN
, WARNING
The location of the Burner Tube with respect
to the Orifice is vital for safe operation.
Check to ensure the Orifice is inside the
Burner Tube before using your gas grill. See
Figure 2. If the Orifice is not inside the
Burner Tube, lighting the Burner may cause
explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
ORIFICE BURNER TUBE
The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref. Component Qty.
$211G06352 Wheel Bolt 3/8"x3-3/8" 2
$431M08152 Spring Washer 2
$372G06112 Nut 3/8" 2
$132G04322 Pattern Head Screw 1/4"x2" 8
S132G04082 Pattern Head Screw 1/4"xl/2" 4
$132G04082
$132G04322
$132G04082
$135G04101
$132G04082
$132M04051
$132G04082
$132G04122
S233G05362
P05301001A
P00215019H
P05318022B
P03412331 C
PO5501010B
S132M04082
S411M04122
P05515101L
P05313023B
S132M04082
PO5515102K
Pattern Head Screw 1/4"xl/2" 4
Pattern Head Screw 1/4"x2" 4
Pattern Head Screw 1/4"xl/2" 4
Pattem Head Partly-Threaded Screw 4
1/4"x5/8"
Pattern Head Screw 1/4"xl/2" 2
Pattern Head Screw M4x5mm 4
Pattern Head Screw 1/4"xl/2" 4
Pattern Head Screw 1/4"x3/4" 8
Wing Bolt 5/16"x3-1/2" 1
Battery/AA 2
Door Handle 2
Door Stop/Magnet 2
Control Knob 1
Cotter Pin 1
Pattern Head Screw M4x8mm 2
Plain Washer M4 2
Wrench/No.17 Customized 1
Lighting Stick 1
Pattern Head Screw M4x8mm 1
Tightening Tool 1
Purpose of Components
Install Wheels To Cart Legs
Attaches Cart Legs To Cart Bottom Shelf
Attaches Tank Pull-out Tray Assembly To Cart
Bottom Shelf
Attaches Cart Rear Panel To Cart
Attaches Door Bracket To Cart
Attaches Door Stops To Cart
Attaches Doors To Cart
Attaches Cart Spice Basket To Left Door
Attaches Door Handles To Doors
Attaches Grill Head To Cart
Attaches Side Shelf and Side Burner Frame To The
Grill Head
Secure Gas Tank
Powers The Electric Ignitor
Attaches To Doors
Attaches To Cart
Install To Side Burner Gas Valve Stem
Secure To Side Burner
Attaches To Side Burner Gas Valve Bracket
Attaches To Side Burner Gas Valve Bracket
Tighten Caster & Wheel Bolt
Attaches To Outside Bowl Panel, Left
Attaches To Outside Bowl Panel, Left
Allows you to tighten Pattern Head Thumb Screws
as needed
6
LP GAS MODEL ONLY
Size and Quantity of each Hardware Piece:
Wheel Bolt 3/8"x3-3/8"
Qty. 2
Ref. # $211G06352
Spring Washer 3/8"
Qty. 2
Ref. # $431M08152
Nut 3/8"
Qty. 2
Ref. # S372G06112
Pattern Heed Screw 1/4"x2"
Qty. 12
Ref. # $132G04322
Pattern Head Screw 1/4"x3/4"
Qty. 8
Ref. # S132G04122
Pattern Heed Screw 1/4"x1/2"
Qty. 18
Ref. # $132G04082
Pattern Head Partly-Threaded Battery/AA
Screw 1/4"x5/8" Qty. 1
Qty. 4 Ref. # P05301001A
Ref. # S135G04101 Scale 1:2
Door Stop/Magnet
Qty. 2
Ref, # P05318022B
Scale 1:2
Door Handle
Qty. 2
Ref, # P00215019H
Scale 1:2
Wrench/No.17 Customized
Qty. 1
Ref. # P05515101L
Scale 1:2
Cotter Pin
Qty. 1
Ref. # P05501010B
Lighting Stick
Qty. 1 Ref. # PO5313023B
Scale 1:2
Control Knob
Qty. 1
Ref. # P03412331C
Scale 1:2
Pattern Heed Screw M4x8mm
Qty. 3
Ref. # $132M04082
J
Tightening Tool
Qty. 1
Ref. # P05515102K
Plain Washer M4
Qty, 2
Ref, #
S411M04122
Pattern Heed Screw M4x5mm
Qty. 4
Ref. # $132M04051
Wing Bolt 5/16"x3-1/2"
Qty. 1
Ref. # S233G05362
7
Thefollowingtableillustratesa breakdownof thehardwarepack.It highlights what components are used
in the various stages of assembly.
Ref.
S211G06352
S431MO8152
S372GO6112
S132G04322
S132G04082
S132G04322
S132G04082
S135G04101
S132G04082
S132M04051
S132G04082
S132G04122
P05301001A
P00215019H
P05318022B
P03412331C
P05501010B
S132M04082
S411M04122
PO5515101L
P05313023B
S132M04082
PO5515102K
Component Qty.
Wheel Bolt 3/8"x3-3/8" 2
Spring Washer 2
Nut 3/8" 2
Pattern Head Screw 1/4"x2" 8
Pattern Head Screw 1/4"x1/2" 4
Pattern Head Screw 1/4"x2" 4
Pattern Head Screw 1/4"x1/2" 4
Pattern Head ParUy-Threaded Screw 4
1/4"x5/8"
Pattern Head Screw 1/4"xl/2" 4
Pattern Head Screw M4x5mm 4
Pattern Head Screw 1/4"xl/2" 4
Pattern Head Screw 1/4"x3/4" 8
Battery/AA 2
Door Handle 2
Door Stop/Magnet 2
Control Knob 1
Cotter Pin 1
Pattern Head Screw M4x8mm 2
Plain Washer M4 2
Wrench/No. 17 Customized 1
Lighting Stick 1
Pattern Head Screw M4x8mm 1
Tightening Tool 1
Purpose of Components
Install Wheels To Cart Legs
Attaches Cart Legs To Cart Bottom Shelf
Attaches Cart Rear Panel To Cart
Attaches Door Bracket To Cart
Attaches Door Stops To Cart
Attaches Doors To Cart
Attaches Cart Spice Basket To Door
Attaches Door Handles To Doors
Attaches Grill Head To Cart
Attaches Side Shelf and Side Burner Frame To The
Grill Head
Powers The Electric Ignitor
Attaches To Doors
Attaches To Cart
Install To Side Burner Gas Valve Stem
Secure To Side burner
Attaches To Side Burner Gas Valve Bracket
Attaches To Side Burner Gas Valve Bracket
Tighten Caster & Wheel Bolt
Attaches To Outside Bowl Panel, Left
Attaches To Outside Bowl Panel, Left
Allows you to tighten Pattern Head Thumb Screws
as needed
8
NATURAL GAS MODEL ONLY
Size and Quantity of each Hardware Piece:
Wheel Bolt 3/8"x3-3/8"
Qty. 2
Ref. # $211G06352
Spring Washer 3/8"
Qty. 2
Ref. # $431M08152
Nut 3/8"
Qty. 2
Ref. # $372G06112
Pattern Heed Screw 1/4"x2"
Qty. 12
Ref. # $132G04322
Pattern Head Screw 1/4"x3/4"
Qty. 8
Ref. # $132G04122
Pattern Heed Screw 1/4"x1/2"
Qty. 16
Ref. # $132G04082
Pattern Heed Partly*Threeded
Screw 1/4"x5/8"
Qty. 4
Ref. # $135G04101
Battery/AA
Qty. 2
Ref, # P05301001A
Scale 1:2
Door Stop/Magnet
Qty. 2
Ref. # P05318022B
Scale 1:2
Door Handle
Qty. 2
Ref, # P00215019H
Scale 1:2
Wrench/No.17 Customized
Qty. 1
Ref. # P05515101L
Scale 1:2
Cotter Pin
Qty. 1
Ref. # P05501010B
Lighting Stick
Qty. 1 Ref. # PO5313023B
Scale 1:2
Control Knob
Qty. 1
Ref. # P03412331C
Scale 1:2
Pattern Heed Screw M4x8mm
Qty. 3
Ref. # $132M04082
Plain Washer M4
Qty, 2
Ref. # S411M04122
Tightening Tool
Qty. 1
Ref. # P05515102K
Pattern Heed Screw M4x5mm
Qty. 4
Ref. # $132M04051
9
LPG = Liquid Propane Gas
NG = Natural Gas
10_
\
30(LPG only)
31(NG only)
26\
\
32\
61
6O
41
2O
11o
23_(NG only)_
19
17
/
12
23
37
22
18
3b lb /
(NO
(LP6
(LPC
64
62
/
(LPG
_Sb(LPG only)
47
4b
\
only)
only)
46
_480(NG only)
_71(NG only)
"53 b4
69(LPG only)
j70(LPG only)
\
lO
REF# DESCRIPTION
1. Lid Plate
2. Lid Side Panel, Left
3. Lid Side Panel, Right
4. Temperature Gauge
5. Lid Handle
6. Lid Handle Heat-Insulating Spacer
7. Name Plate
8. Cooking Rack/Secondary
9. Cooking Grid
10. Flame TamedSteel
11. Burner/Main
11a. Burner Air ShuttedMain (NG only)
12. Burner Bracket
13. Gas Collector Box with Electrode
14. Electric Wire Set
LPG
NG
15. Electric Ignitor, 4-Ports
16. Electric Ignitor, 2-Ports
17. Smoker Drawer Bracket
18. Smoker Drawer
19. Bowl Panel, Left
20. Outside Bowl Panel, Left
21. Bowl Panel, Right
22. Outside Bowl Panel, Right
23. Bowl Panel, Front
24. Bowl Panel, Rear
25. Bowl Wind Shield
26. Bowl Reinforcing-Bracket
27. Grease Draining Tray
28. Grease Draining Tray Heat Shield
29. Grease Receptacle
30. Gas Valve/Manifold Assembly (LPG)
31. Gas Valve/Manifold Assembly (NG)
32. Protective Pad
33. Control Panel
LPG
NG
34. Bowl Decorative Cover
35. Control Knob
36. Back Burner Assembly
37. Back Burner Electrode
38. Back Burner Orifice
LPG
NG
39. Back Burner Extension Tube
40. Control Knob for Back Burner
41. Side Shelf, Left
42a. Side Burner Frame (LPG only)
42b. Side Burner Frame (NG only)
43a. Cart Bottom Shelf (LPG only)
43b. Cart Bottom Shelf (NG only)
11
PART#
P00117336A
P00105227P
P00106227P
P00607153A
P00205030B
P06801002A
P00410037C
P01508026E
P01615027E
P01705016E
P02001006C
P05524060C
P02206251B
P02605013C
P02615050A
P02615065A
P02502024C
P02502012C
P06708012D
P06701003A
P00720271A
P00742275B
P00721271A
P00743275B
P00738284A
P00725284A
P00737285B
P03315023D
P02708261A
P06903013A
P02701074A
Y0060094
Y0060095
P05518001I
P02910261N
P02910261T
P07508006A
P03412331C
P02007049D
P02614006B
P06509010A
P06509016A
P03717030A
P03412341C
P01102002C
P01104027C
P01104004C
P01005024D
P01005032D
QTY
1
1
1
1
1
2
1
1
3
3
6
6
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
REF# DESCRIPTION PART#
44, Cart Leg, Left P00901001C
45, Cart Leg, Right P00902030C
46, Cart Rear Panel PO7702009B
47, Door Bracket PO3301016D
48a, Door, Left P04302010A
48b, Door, Right (LPG only) P04301010A
48c, Door, Right (NG only) P04303014A
49, Door Handle PO0215019H
50, Door Stop/Magnet PO5318022B
51, Tank Pull-Out Tray Assembly (LPG only) Y0340020
52, Fuel Gauge Display (LPG only) P05310005B
53, Wheel P05102017A
54, Weel Hub Cap P05111018A
55, Caster, 3 in,, with Brake P05114019A
56, Wrench/No,17 Customized PO5515101L
57, Tightening Tool PO5515102K
58, Caster Seat P04509001A
59, Lighting Stick P05313023B
60, Tool Holder PO5514098F
61, Tool Hook P05514053A
62, Side Burner Lid PO0115258P
63, Side Burner Pot Support PO0805013B
64, Side Burner Electrode PO2607042J
65, Side Burner P02002054C
65a, Side Burner Air Shutter (NG only) P05524103C
66, Side Burner Gas Valve Assembly
LPG Y0060099
NG Y0060100
67, Side Burner Connection Tube P03702031A
68a, Regulator with Hose/LPG P03601005A
68b, Hose, 12 ft,/NG P03703001A
69, 9V Battery (LPG only) P05301003A
70, Wire Fastener (LPG only) P0531004OA
71, jC_ Spice Basket P05204006C
NG
.... Hardware Pack (LPG only) P06O01014A
.... Hardware Pack (NG only) P06O01015A
.... Owner's Manual PS0106054D
QTY
1
1
1
1
1
1
1
2
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For the repair or replacement parts you need: Call anytime
1-800-4-MY-HOME °(1-800-469-4663)
To make sure you obtain the correct replacement parts for your Kenmere gas grill, please refer to the
part numbers in this parts list. The following information is required to ensure you receive the correct
parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Keep this Owner's Manual for convenient referral and for part replacement.
Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be
dangerous and will also void your product warranty.
12
CAUTION:Whileitispossibleforonepersonto
Figure 1
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
1. During unpacking and assembly always wear work
gloves and eye protection.
2. Open Lid of shipping carton and remove top sheet
of cardboard. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts
from scratches.
3. Slice all carton corners with a sharp utility knife to
lay open the carton panels.
4. Remove all packing materials and parts boxes
flanking or resting on grill head.
5. Remove all components packed inside grill head.
6. With an assistant, lift the grill head away from the
shipping carton and place it on the cardboard work
surface. Be careful not to set grill head down on
flexible metal hose of the pre-assemblad valve kit
or you may damage the hose.
7. Use the parts list to check that all parts have been
included.
8. Inspect the grill for damage as you assemble.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box. or if you have
questions during the assembly process, call:
1-888-317-7642 8am-8pm CST, Mon-Fri
[] Assembling The Grill Cart
NOTE: To aid in assembly, compare hardware to
diagrams on page 7 and page 9.
1. Before attaching the Cart Bottom Shelf to the
L,art Legs be sure t.he holes TOrthe DooroStop
on L,art Bottom SheeTare _ocatea on the Tront
side. Be sure the Cart Leg Brackets and air
vents all face outward. Right Cart Leg Bracket
has a semi-circle cutout at top front.
See Figure 1.
2. Install the Cart Bottom Shelf between the Cart
Legs. Align ,the holes on Cart Leas with the
threaaed hoes at the corners of "Cart Bottom
Shelf. T!ghten securely using 8 of the 1/4"x2"
Pattern Nead Screws provided. See Figure 1.
3. Screw the 2 Casters into the Caster Seats (sea
bottom of Cart Legs). Turn the threaded Caster
Stem .by hand, clOCKWiseuntil it stops. Tighten
securely usin9 the L,ustomized Wrencn proviaed.
See Figure 3.
4. Install the 2 Wheels to the Right Cart Legs by
insertin_ the Wheel Bolt throug]_ the Whee3 and
axle hoTeon the Cart Leg as shown in Figure 1.
Put spring washer and 3-/8"nut onto bolt-and.
tighten securely using the L,ustomized Wrench
provided. Do not overtighten or wheel wilt not
turn freely. Snap Wheel Hub Caps onto Wheels.
5. For LP Gas grills:
Place the TanEPull-out Tray Assembly on the Cart
Bottom S.helf. Extend the tank Tray .outward from
the _racKet so you can a_ign the notes on the
Bracket with the threaded holes on the top of Cart
Bottom Shelf. Tighten securely using 4 of the 1/4"xl/
2" Pattern Head Screws provided. See Figure 2.
6. Install the Cart Rear Panel to inside of rear Cart
Legs making, sure that air vents face outward.
Align the holes on the Cart Rear Panel with the
threaded holes on rear L,art Legs. Tighten
securely using 4 of the 1/4"xl/2" Pattern Head
Screws provided. See Figure 3.
CART LEG
BRACKET_
LEFT CART LEG
f
RIGHT
CARTLEG
/
J
CASTER
SEAT
CASTER
CARTBOTTOM
SHELF
HOLES FOR j
DOOR STOP
WHEEL HUB CAP WHEEL
Figure 2 (LP gas model only)
LEFT CART LEG
TANK PULL-OUT
TRAY ASSEMBLY
T
t i
! t
t i
TANK PULL-OUT
TRAY BRACKET
CARTBOTTOM
SHELF
RIGHT CART LEG
Figure 3
LEFT CART LEG
CART REAR PANEL
13
DOOR Z
BRACKET
CARTBOTTOM
SHELF
RIGHT CART LEG
7. Install the Door Bracket to the inside of front
Cart Legs. Align the threaded holes on the Door
Bracket with the holes on Cart Legs. Tighten
securely using 4 of the 1/4"x2" Pattern Head
Screws provided. (See Figure 3 on page 13)
Upper door bolt holes (at ends of bracket) must
face outward.
[] Installing The Cabinet Doors
For LP Gas grills:
1. Install the Door Stops to the Cart Bottom
Shelf and the Door Bracket. See Figure 4a.
2. Align the holes on the Door Stops with the
threaded holes on the top of the Cart Bottom
Shelf and bottom side of Door Bracket. Tighten
securely using 4 of the 1/4"xl/2" Pattern Head
Screws provided. See Figure 4a.
3. Remove the white protective film from the
stainless steel Doors. Attach a Door Handle to
each Door using 2 of the M4x5mm Pattern
Head Screws provided. See Figure 4b. Be
careful not to scratch the Door surfaces.
4. When installing the Doors, make sure the
door bolt holes are located on the hinge sides
of the Cart Legs.
5,
Install either Door by inserting 1/4"x5/8" partly-
threaded bolt through the lower door bolt hole
of the Door and into the tapped hole of the
Cart Bottom Shelf. Next, align the upper door
bolt hole of Door with the tapped hole in the
bottom of Door Bracket. Insert 1/4"xl/2" partly-
threaded bolt provided. Tighten both bolts
securely.
6. Repeat these steps to install the other Door.
7,
Install the Cart Spice Basket to the inside of Left
Door. Align the threaded holes on the inside of Left
Door with the holes on the Cart Spice Basket.
Tighten securely using 2 of the 1/4"xl/2" Pattern
Head Screws provided. See Figure 4b.
Figure 4a (LP gas model only)
DOOR _
BRACKET
DOORSTOP _
Found in
Hardware Pack
CARTBOTTOM
SHELF /
TANK PULL-OUT
TRAY ASSEMBLY
Figure 4b (LP gas model only)
DOOR
UPPER DOOR BRACKET
BOLT HOLE
\\\\\
LEFT DOOR
DOOR_
HANDLE
l/
CART SPICE
BASKET
\
LOW ER DOOR
BOLT HOLE
BOTTOM
SHELF
RIGHT DOOR
14
[] Installing The Cabinet Doors
For Natural Gas grills:
1. Install the Door Stops to the Cart Bottom
Shelf and the Door Bracket. See Figure 5a.
2,
Align the holes on the Door Stops with the
threaded holes on the top of the Cart Bottom
Shelf and bottom side of Door Bracket. Tighten
securely using 4 of the 1/4"xl/2" Pattern Head
Screws provided. See Figure 5a.
,
Remove the white protective film from the
stainless steel Doors. Attach a Door Handle to
each Door using 2 of the M4x5mm Pattern
Head Screws provided. See Figure 5b. Be
careful not to scratch the Door surfaces.
4. When installing the Doors, make sure the
door bolt holes are located on the hinge sides
of the Cart Legs.
5. Install either Door by inserting 1/4"x5/8" partly-
threaded bolt through the lower door bolt hole
of the Door and into the tapped hole of the
Cart Bottom Shelf. Next, align the upper door
bolt hole of Door with the tapped hole in the
bottom of Door Bracket. Insert 1/4"xl/2" partly-
threaded bolt provided. Tighten both bolts
securely.
6. Repeat these steps to install the other Door.
7. Install the Cart Spice Basket to the inside of Left
Door. Align the threaded holes on the inside of Left
Door with the holes on the Cart Spice Basket.
Tighten securely using 2 of the 1/4"xl/2" Pattern
Head Screws provided. See Figure 5b.
8. Install the Cart Spice Basket to the inside of Right
Door. Align the threaded holes on the inside of Right
Door with the holes on the Cart Spice Basket.
Tighten securely using 2 of the 1/4"x1/2" Pattern
Head Screws provided. See Figure 5b.
Figure 5a (NG gas model only)
DOOR _
BRACKET
DOOR STOP J
Found in
Hardware Pack
J
J
f
CARTBOTTOM
SHELF
Figure 5b (NG gas model only)
DOOR
BRACKET
UPPER DOOR
BOLT HOLE
LEFTDOOR
\\\
DOOR
HANDLE
/
CART SPICE
CARTBOTTOM
BASKET
SHELF
When you have finished assembling your
grill we strongly urge that all Pattern
Head Thumb Screws be tightened, either
with the supplied Tightening Tool or a
#2 Phillips Head Screwdriver.
Tightening Tool
Ref. # P05515102K
/
/
CART SPICE
BASKET
RIGHT DOOR
15
_llnstalling The Grill Head
1. Now that you've assembled the grill cart you
can install the pre-assembled Grill Head. See
Figure 6a or 6b. If you haven't already done
so, we suggest you open the Grill Lid and
remove the packed components. Even with the
components removed, this next step requires 2
people.
BE CAREFUL NOT TO PINCH FINGERS
WHEN LOWERING HEAD ONTO CART
2. For LP Gas grills:
With an assistant, lift and position the Grill
Head onto the grill cart. Place the Side Burner
Gas Valve Assembly through the slot in side of
Grill Head as illustrated in Figure 6a. Align the
4 holes of the Bowl Side Panel to the
threaded holes on the Cart Leg Bracket.
Thread the Electric Wire into the Wire Fastener.
Secure Wire Fastener to Right Rear Bowl location on
Grill Head using 1 of the 1/4"xl/2" Pattern Head
Screw. Finish securing Grill Head to Cart using 3 of
the 1/4"xl/2" Pattern Head Screws provided.
3. For Natural Gas grills:
With an assistant, lift and position the Grill
Head onto the grill cart. Place the Side Burner
Gas Valve Assembly and Electric Wire through
the slot in side of Grill Head as illustrated in
Figure 6b. Align the 4 holes of the Bowl Side
Panel to the threaded holes on the Cart Leg
Bracket. Secure firmly by using 4 of the 1/4"x
1/2" Pattern Head Screws provided.
Figure 6a (LP gas model only)
GRILL HEAD BOWL SIDE PANEL
ELECTRIC WIRE
FROM GRILL HEAD
CARTLEG
BRACKET
WiRE FASTENER
FROM C
_\ VALVE ASSEMBLY
LEFT CART LEG
_HT CART LEG
Figure 6b (Natural gas model only)
GRILL HEAD
/
%\ BOWL SIDE PANEL
CARTLEG
BRACKET
\
\
Imlnstalling Lighting Stick
1.
Attach the Lighting Stick to the Left Bowl
Support Bracket as shown in Figure 7.
Align the hole at the end of Lighting Stick
Wire with the threaded hole on the Left Bowl
Support Bracket. Tighten securely using the
M4x8mm Pattern Head Screw.
LEFT CART LEG
BURNER GAS
VALVE ASSEMBLY
ELECTRIC WIRE
FROM GRILL HEAD
_'RIGHT CART LEG
Figure 7
LEFT OUTSIDE
BOWL PANEL
M4x8mmPATTENN_
HEAD SCREW
UGHTtNG STICK
16
[] Installing Side Shelf, Side Burner and Tool
Holder Kit
1.
Remove Side Burner from Side Burner Kit
before installing.
Enlisting the aid of an assistant, attach Side Burner
Frame to right side of grill. Attach Side Shelf to
left side of grill as shown in Figure 8a. Align
the 4 holes on Side Shelf and Side Burner Frame
with the threaded holes on left and right Bowl
Support Brackets. Tighten securely using 4 of the
1/4"x3/4" Pattern Head Screws provided.
2.
install the Side Burner Gas Valve Assembly to
the Side Bumer Frame. See Figure 8b. Attach
the Side Burner Gas Valve Assembly to the Side
Burner Gas Valve Hole on the Side Burner Frame,
as shown in Figure 8b. Align the 2 holes on
the Side Burner Frame with the threaded holes
on the Side Burner Gas Valve Bracket. Tighten
securely using 2 of M4x8mm Pattern Head
Screws and 2 Washers.
.
Cut Fastening Band from Side Burner Pot Support
and set Pot Support aside. Install the Side Burner
through the top hole in Side Burner Frame and
onto the Side Burner Gas Valve. Make sure that
opening at end of Side Burner Tube goes over
tip of Side Burner Gas Valve. Secure Side Burner
with supplied Cotter Pin. See Figure 8c or
Figure 8d. Place Pot Support into position on
Side Burner Frame.
4. install the Control Knob to the Side Burner Gas
Valve Stem. See Figure 8c or Figure 8d.
5.
For LP Gas grills:
Connect the Electric Wire terminal from Side
Burner with the other from Grill Head. Unscrew 1/
4" x 2" Pattern Head Screw from Right Cart Leg
and fix Wire Plug "A" into Wire Fastener. install
Wire Fastener to Right Cart Leg. Tighten securely
using the same screw. See Figure 8c.
Figure 8a
SIDE SHELF
GRILL HEAD
S_DE BURNER
FRAME
J
z
BOWL SUPPORT
BRACKET-RIGHT
Figure 8b
HOLES FOR SIDE BURNER GAS VALVE
M4x8mm
PATTERN HEAD
SCREW AND
WASHER
SIDE BURNER
FRAME
JSIDE BURNER GAS
VALVEASSEMBLY
_SIDE BURNER GAS
VALVE BRACKET
Figure 8c (LP gas model only)
SIDE BURNER
_/ POTSUPPORT
SiDE BURNER
CONNECTION
TUBE FROM_
GRILL HEAD
CONTROLKNOB
RIGHT CART
COTTERPIN
\
SIDE BURNER FRAME
J ELECTRIC WIRE
FROM GRILL HEAD
WIRE
FROM SIDE BURNER
_StDE BURNER GAS
VALVE ASSEMBLY
_FUEL GAUGE
WiRE PLUG"A"
17 WIRE FASTENER
6. For Natural Gas grills:
Connect the Electric Wire terminal from Side Burner
with the other from Grill Head. See Figure 8d. Bind
the connected Electric Wires, and Connection Tube
together using the supplied Fastening Band.
7. The gap between the Side Burner Electrode Tip and
the Side Burner Port should be approximately
1/8"~3/16". See Figure 8e. If the gap is wider than
3/16", use a pair of long nose pliers and gently
bend the Electrode Tip toward the Burner.
8. Slide the 5 Tool Hooks onto the Tool Holder with
hooks facing the grill Head. Attach Tool Holder
to left side of Side Shelf and secure firmly using
2 of the M5x8mm Pattern Head Screws and
washers supplied. See Figure 8f.
When you have finished assembling your
grill we strongly urge that all Pattern
Head Thumb Screws be tightened, either
with the supplied Tightening Tool or a
#2 Phillips Head Screwdriver.
Tightening Tool
Ref. # P05515102K
Figure 8d (Natural Gas model only)
SIDE BURNER POT SUPPORT
\\\\\
_StDB BURNER
CONTROL
KNOB_
FASTENING
BAND
COTTER PIN
\
SiDE BURNER FRAME
_StDE BURNER GAS
VALVE ASSEMBLY
_ ELECTRIC WIRE
FROM SiDE BURNER
\
\
\
ELECTRIC WIRE
FROM GRILL HEAD
Figure 8e
1/8"-3/16" BURNER
PORT
9. For Natural Gas grills:
Connect the hose end of the 12' Natural Gas
Hose to the vertical fitting as shown in Figure
8g. Also read the natural gas safety instruc-
tions. (on page 4)
Figure 8g (Natural gas model only)
FOOT \SIDE BURNER
BRASSADAPTOR, f SIDE BURNER GAS VALVE
12' NATURAL GAS HOSE
Figure 8f
TOOL HOLDER
TOOL HOOK
CONNECTION TUBE
FROM GRILL HEAD M5x8rnm PATTERN
HEAD SCREW
SiDE SHELF
18
[] Ignitor Battery Installation - See Fig. 9
1. Remove the Ignitor Caps on the grill Control
Panel.
2. Place the manufacturer supplied AA battery
into Ignitor Slot. Be sure to place the positive
pole facing toward you. See Figure 9.
3. Place the Cap and Spring over the AA battery
then tighten the Ignitor Cap back onto the grill
Control Panel.
4. Remove any protective film from outside and
inside of Grill Head.
IMPORTANT: Before use of this grill please
refer to Cleaning Exterior Stainless Steel
Surfaces found on page 27 of this Owner's
Manual.
Figure 9
IGNITOR SLOT
[] Electrode Check - Requires an Assistant
Before placing the cooking components into your
grill, ensure that the Spark Electrode Tip is properly
positioned within each Gas Collector Box ( a
3-1/4" wide stainless mechanism found at the front
between each set of Burners.) The easiest way to
ensure this is to perform this Electrode Check:
1. Be sure all Control Knobs are set to "OFF"
and open the Grill Lid.
2. Have an assistant stand behind to the right of
the grill and look down at each Gas Collector
Box. NEVER put your face inside Grill Head.
.
Press the Ignitor Cap. You should hear a
"clicking" sound and your assistant should see
a small blue spark within each Gas Collector
Box. If a spark is present the Electrode Tips
are properly positioned.
4. if no spark is seen the Spark Gap shown in
Figure 10 needs to be adjusted as follows:
Using an adjustable wrench, loosen the inside
Nut just until the Gas Collector Box can be
maneuvered and turned upward.
The gap between the Spark Electrode Tip and
Spark receiver should be approximately 3/16".
If the gap is wider than 3/16" use a pair of long
nose pliers and gently squeeze the Gas Collector
Box until the gap is correct.
Return the Gas Collector Box to its original
horizontal position, secure the Inside Nut and try
the Electrode Check again.
5.
If no "clicking" sound is heard check the following
common causes. If you need assistance call our
Grill Information Center
at 1-888-317-7642.
IgnitorAA battery not installed properly.
Electric wires may be loose. Remove the AA
battery, inspect the Ignitor Junction Box found
behind the Control Panel, and connect any loose
wires.
Figure 10 - Side View Figure
GAS COLLECTOR BOX
\\ iNSiDE NUT
\
SPARK GAP _SPARK RECEIVER
19
[] Installing Cooking Components
Important: Before cooking on your grill the first
time, wash the Cooking Grids and Cooking Rack
with warm, soapy water. Rinse and dry thoroughly.
Season with cooking oil regularly. After cooking is
completed, tum grill to HIGH setting three to five
minutes to burn off excess grease or food residue.
1. Place the three Steel Flame Tamers on the
lower ledge above Bumers. See Figure 11.
2. Evenly space the Cooking Grids on the ledge
above the Flame Tamers.
3. Place the Secondary Cooking Rack into the
slots on the upper left and upper right of
Bowl Side Panels. See Figure 11.
4. Install the Smoker Drawer into the opening on
the upper left side of Control Panel. Slide the
Smoker Drawer on the Smoker Drawer Bracket
inside grill.
Figure 11
SECONDARY COOKING RACK
COOKING GRID
STEELFLAME TAMER
SLOTS FOR RACK
\
SMOKER DRAWER
_BACK BURNER
2O
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Kenmore 141.153371 User manual

Category
Barbecues & grills
Type
User manual

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