Briggs & Stratton 030422-1 Owner's manual

Category
Power generators
Type
Owner's manual

This manual is also suitable for

®
This generator is rated in accordance with CSA(Canadian Standards
Association) standard C22,2 No, 100o04 (motors and generators),
BRMGGS & STRATTON POWER PRODUCTS GROUP, LLC
MMLWAUKEE,WMSCONSMN,U.S.A.
Manual No. 310736GS Revision B
Thank youfor purchasingthis quality-built Briggs & Stratton generator.We are pleasedthat you've placedyour confidence in
the Briggs & Stratton brand. When operatedandmaintained according to the instructions in this manual,your Briggs &
Stratton generator will provide manyyears of dependableservice.
This manual contains safety information to makeyou awareof the hazardsand risks associatedwith generators and how to
avoidthem. This generator is designed and intendedonly for supplying electrical powerfor operatingcompatible electrical
fighting, appliances,tools and motor loads, and is not intendedfor any other purpose, it is important that you readand
understand these instructions thoroughly before attempting to start or operatethis equipment. Save these original
instructions far future reference.
Thisgenerator requiresfinal assembly befare use. Referto the Assembly section of this manualfor instructions on final
assembly procedures. Followthe instructions completely.
Where to Find Us
You neverhaveto lookfar to find Briggs & Stratton support and servicefor your generator.Consultyour Yellow Pages.There
are over 30,000 Briggs & Stratton authorizedservicedealersworldwide who provide quality service.You canalso contact
Briggs & Stratton Customer Serviceby phone at (800) 743-4115, or on the Internetat BRiGGSandSTRATTON.CONL
Generator
Model Number
Revision
Serial Number
Model Number
Type Number
Code Number
gate Purchased
Copyright © 2010. Briggs & Stratton PowerProducts Group, LLC
Milwaukee, Wl, USA.All rights reserved.
BRIGGS& STRATTONPOWERPRODUCTSis a registered
trademark of Briggs & Stratton Corporation
Milwaukee, Wl, USA
2 BRIGGSandSTRATTON.CONI
Tableof Contents
Operation .................................... 12
Starting the Engine .......................................... 12
Connecting ElectricalLoads.................................... 13
Stopping the Eng ne.......................................... 13
ColdWeather Operation....................................... 13
Don't OverloadGenerator ..................................... 15
Maintenance .................................. 16
MaintenanceSchedule........................................ 16
GeneratorMaintenance....................................... 16
Engine Maintenance.......................................... 17
Storage ................................................... 20
Treublesheeting ................................ 21
Warranties .................................... 22
Emissions Control System Warranty............................. 22
GeneratorOwnerWarranty .................................... 24
Specifications 26
Product Specifications........................................ 26
Common Service Parts ....................................... 26
EspaSol
OperatorSafety
Equipment Description
Readthis manual careMiyand become familiar
with yourgenerator. }(now itsapplications, its
mimitationsand any hazards invomved.
Thegeneratoris an engine-driven, revolvingfield, alternating
current (AC)generator, it was designedto supply electrical
power for operatingcompatible electricallighting, appliances,
tools and motor loads.Thegenerator's revolving field is
driven at about3,600 rpm by a single-cylinderengine.
NOTICE Exceedinggeneratorswattage/amperagecapacity
candamagegeneratorand/or electricaldevicesconnectedto
it.
. DONOTexceedthegenerator'swattage/amperagecapacity.See
Don'tOverloadGeneratorintheOperationsection.
Everyeffort hasbeen madeto ensurethat the information in
this manualis both accurateand current. However.the
manufacturer reservesthe right to change,alter or otherwise
improve the generatorand this documentation at anytime
without prior notice.
The EmissionControl System for this generator is warranted
for standardsset by the Environmental ProtectionAgency
and the California Air Resources Board.
MmpertantSafety Mnfermatien
Themanufacturer cannot possibly anticipateeverypossible
circumstance that might involve a hazard.Thewarnings in
this manual, and the tags and decals affixedto the unit are,
therefore, not alloinclusive, if you usea procedure,work
method or operatingtechnique that the manufacturer does
not specifically recommend, you must satisfy yourself that it
is safe for you and others. You must also makesure that the
procedure, work method or operating technique that you
choose does not renderthe generator unsafe.
Safety Symbais and Meanings
ToxicFumes Kickback ElectricalShock
Fire Explosion Operator'sManual
MovingParts FlyingObjects HotSurface
,& Thesafety alertsymbol indicatesa potential personal
injury hazard A signal word _DANGER.WARNING,or
CAUTIONI s usedwith the alert symbol to designatea
degreeor levelof hazardseriousness.Asafety symbol may
be usedto representthetype of hazard.Thesignal word
NOT/CEis usedto address practicesnot relatedto personal
injury.
,a_BANGERindicatesa hazardwhich, if not avoided, wi//
result in deathor serious injury.
A WARNINGindicatesa hazardwhich, if not avoided,
could result in death or serious injury.
A CAUTIONindicates a hazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddress practices not relatedto personal injury.
4 BR[6GSandSTRATTON.CO_a
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poison you cannot see or smell,
NEVER use inside a home
or garage, EVEN mFdoors
and windows are open,
[]
Only use OUTSIDE and
far away from windows,
doors, and vents,
WARNING Runningengine gives off carbon
monoxide, an odorless, colorless, poison gas.
Breathingcarbon monoxide could result in death,
serious injury, headache,fatigue,dizziness,
vomiting, confusion, seizures,nauseaor fainting.
. OperatethisproductONLYoutdoors.
o Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
° Keepexhaustgas from entering a confinedareathrough
windows, doors, ventilation intakes,or other openings.
* DO NOToperatethis product insideany building, carport,
porch, mobile equipment, marineapplications, or enclosure,
evenif windows anddoors areopen.
A WARNENG Theengine exhaustfrom this product
contains chemicals known to the State of Californiato
causecancer, birth defects,or other reproductive harm.
A WARNENG
* This generator does not meetU. S. CoastGuard Regulation
33CFR-183and should not be used on marine applications.
* Failureto usethe appropriate U.S. CoastGuard approved
generator could result in deathor serious injury and/or property
damage.
,a, WARNING Starter cord kickback(rapid retraction)will
pull hand and armtoward engine fasterthan you
can letgo which could causebroken bones,
fractures, bruises, or sprains resulting in
serious injury'.
o Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpull rapidlytoavoidkickback.
o NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon.
,a, WARNING Fuel and its vapors are extremely
flammable and explosive which could
cause burns, fire or explosion resulting
in death, serious injury and/or property
damage.
WHENADDINGOR DRNNING FUEL
° Turn generator engineOFFand letit cool at least 2 minutes
before removing fuel cap. Loosen capslowly to relievepressure
in tank.
, Fill or drain fuel tank outdoors.
, DONOToverfill tank. Allow spacefor fuel expansion.
, If fuel spills, wait until it evaporatesbefore starting engine.
Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
o Checkfuel lines,tank, cap andfittings frequently for cracks or
leaks. Replaceif necessary.
° DONOTlight a cigaretteor smoke.
WHENSTARTmNGEQUIPMENT
Ensure spark plug,muffler, fuel cap, andair cleanerare in
place.
o DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPWIENT
° DO NOToperatethis product inside any building, carport,
porch, mobile equipment, marineapplications, or enclosure.
o DONOTtip engine or equipmentat anglewhich causesfuel to
spill.
° DONOTstop engineby moving choke control to "Choke"
position (N).
WHENTRANSPORTING,WtOVINGOR REPAIRINGEQUIPMENT
° Transport/move/repair with fuel tank EMPTYor with fuel shutoff
valveOFF.
o DONOTtip engine or equipmentat anglewhich causesfuel to
spill.
o Disconnectspark plug wire.
WHENSTORINGFUELOR EQUtPWtENTWiTH FUELiN TANK
o Store awayfrom furnaces, stoves,water heaters,clothes
dryers, or other appliancesthat havepilot light or other ignition
source becausethey could ignite fuel vapors.
WARNINGGeneratorvoltagecouldcauseelectrical
shockorburnresultingindeathorserious
injury.
oUseapprovedtransferequipmenttopreventbackfeedby
isolatinggeneratorfromelectricutilityworkers.
, Whenusinggeneratorforbackuppower,notifyutilitycompany.
, Useagroundfaultcircuitinterrupter(GFCI)inanydampor
highlyconductivearea,suchasmetaldeckingorsteelwork.
, DONOTtouchbarewiresorreceptacles.
, DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bareorotherwisedamaged.
, DONOToperategeneratorintherainorwetweather.
, DONOThandlegeneratororelectricalcordswhilestandingin
water,whilebarefoot,orwhilehandsorfeetarewet.
, DONOTallowunqualifiedpersonsorchildrentooperateor
servicegenerator.
A WARNINGExhaustheat/gasescouldignite
combustibles,structuresordamagefuel
tankcausingafire,resultingindeath,
seriousinjuryand/orpropertydamage.
Contactwithmufflerareacouldcauseburnsresultingin
seriousinjury.
. DONOTtouchhotpartsandAVOIDhotexhaustgases.
oAllowequipmenttocoolbeforetouching.
oKeepatleast5feet(1.5m)ofclearanceonailsidesof
generatorincludingoverhead.
oitisaviolationofCaliforniaPuNicResourceCode,section
4442,touseoroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredlandunlesstheexhaust
systemisequippedwithasparkattester,asdefinedinSection
4442,maintainedineffectiveworkingorder.Otherstatesor
federaljurisdictionsmayhavesimilarlaws.
Contacttheoriginalequipmentmanufacturer,retailer,ordealer
toobtainasparkarresterdesignedfortheexhaustsystem
installedonthisengine.
Replacementpartsmustbethesameandinstalledinthesame
positionastheoriginalparts.
A WARNING Unintentionalsparking could cause fire or
electric shock resulting in death or
serious injury.
WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR
o Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
o Use approved spark plug tester.
. DO NOTcheckfor spark with spark plug removed.
A WARNING Starter and other rotating parts could
entangle hands, hair, clothing, or accessoriesresulting in serious injury.
o NEVERoperate generator without protective housing or covers.
o DO NOTwear looseclothing, jewelry or anything that could be
caught in the starter or other rotating parts.
° Tie up long hairand removejewelry.
,A CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage.
Excessively low speeds impose a heavy load.
° DO NOTtamper with governor spring, links or other partsto
increase enginespeed. Generatorsupplies correct rated
frequency and voltage when running at governed speed.
* DO NOTmodify generator in any way.
NOTICE Exceedinggeneratorswattage/amperagecapacity
could damagegeneratorand/or electricaldevicesconnected
to it.
o DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
o Start generatorand letengine stabilize beforeconnecting
electrical loads.
° Connectelectrical loads in OFFposition, thenturn ONfor
operation.
, Turn electricalloads OFFand disconnect from generator before
stopping generator.
NOTICE improper treatment of generator could damage it
and shorten its life.
* Usegenerator only for intendeduses.
° if you havequestions about intended use,ask dealeror contact
local service center.
o Operategenerator only on levelsurfaces.
o DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
DO NOTinsert any objectsthrough cooling slots.
if connected devicesoverheat,turn them off and disconnect them
from generator.
0 Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
6 BRIGGSandSTRATTON.CONI
Assembmy
Your generator requiressome assembly and is readyfor use
after it hasbeen properly servicedwith the recommended
fuel and oil levelis verified.
if you haveany problemswith the assemblyof your generator,
pleasecallthe generatorhelplineat (800) 743-4115. if calling
for assistance,pleasehavethe model, revision,and serial
numberfrom the identificationlabel available.Seegenerator
Featuresand Controlsfor identification labellocation.
Unpack Generater
1. Setthe carton on a rigid, fiat surface.
2. Removeeverything from carton exceptgenerator.
3. Opencarton completely by cutting eachcorner from
top to bottom.
4. Leavegeneratoron carton to install wheel kit.
The generator is supplied with:
* Operator's manual
° Axle
° Wheelkit
MnstatlWheel Kit
NOTICE Wheelkit is not intendedfor over-the-road use.
You will needthe following tools to install thesecomponents:
, 13 mm wrench
, Socketwrench with a 13 mm socket
, Pliers
, Safetyglasses
install the wheel kit as feiiews:
1. Tip generatorso that engine end is up.
2. Slide axle (A) through both mounting brackets.
3. Slide a wheel (B) overthe axle.
4. Placea washer (C) on axleand then placean e-ring (D)
in axlegroove.
5. Install e-ring with pliers, squeezingfrom top of e-ring
to bottom of axle.
,a, CAUTION E-rings could causeeye injury.
E-rings could spring backand becomeairborne
when installing or removing, resulting in
moderate injury.
, Alwaysweareyeprotectionwheninstalling/removinge-rings,
6. Repeatstep 3 thru 5 to secure second wheel.
7. Attach support leg (E) using two 13mm wrencheswith
25mm capscrews (F) and lock nuts (G).
8. Return generatorto normal operating position (resting
on wheels and support leg).
9. Center lifting handleIH} on support leg end of cradle.
Attach handle usingtwo 13mm wrenches with 45mm
capscrews (J) and lock nuts (G).
10. Checkeachfastenerto ensureit is secure.
VerifyEngineOil Level
Thegeneratorengine is shippedfrom thefactory filled with
oil (API SJor higher 10W-30). This allows for generator
operation in the widest rangeof temperatureand climate
conditions. Beforestarting the engine,check oil leveland
ensurethat engineis serviced asdescribed in Maintenance.
NOTICE See Oilin the Maintenancesectionto review oil
recomendations.Verify provided oil in engine isthe correct
viscosity for current ambient temperature.
NOTICE Any attempt to crank or start the engine before it
has been properly filled with the recommendedoil could
result in equipment failure.
o Referto Maintenancefor oilfill information.
o Damagetoequipmentresultingfromfailuretofollowthis
instructionwillvoidwarranty.
Add
Fuem
o
o
Fuel
must meet these requirements:
Clean,fresh, unleadedgasoline.
A minimum of 87 octane/87AKI (91 RONL High
altitude use, seeHigh Aititude.
Gasolinewith up to 10% ethanol (gasohol) or up to
15% MTBE(methyl tertiary butyl ether_is acceptable.
NOTICE Avoid generatordamage.
Failureto follow Operator's Manualfor fuel
recommendations voids warranty.
o DONOTuseunapprovedgasolinesuchasE85.
, DONOTmixoil in gasoline_
o DONOTmodifyengineto runonalternatefuels.
Toprotectthe fuelsystemfrom gum formation, muxin a fuel
stabilizerwhenaddingfuel. SeeStorage.All fuel is notthe
same.if you experiencestarting or performanceproblems after
usingfuel, switch to adifferentfuel provideror changebrands.
This engineiscertifiedto operateon gasoline.Theemission
control systemfor this engineis EM(EngineModifications).
WARNING Fueland its vapors areextremelyflammable
and explosivewhich could causeburns,
fire or explosionresulting in death,
serious injury and/orproperty damage.
WHENADDINGFUEL
o TurngeneratorengineOFFandletit coolatleast2 minutes
beforeremovingfuelcap.Loosencapslowlyto relievepressure
intank.
° Fillfueltankoutdoors.
o DONOToverfilltank.Allowspacefor fuelexpansion.
o iffuelspills,waituntilit evaporatesbeforestartingengine.
o Keepfuelawayfromsparks,openflames,pilotlights,heat,and
otherignitionsources.
o Checkfuellines,tank,capandfittingsfrequentlyfor cracksor
leaks.Replaceif necessary.
o DONOTlighta cigaretteor smoke.
1. Cleanarea around fuel fill cap, remove cap.
2. Slowly add unleadedgasoline (A) to fuel tank (B). Be
careful notto overfill. Allow about 1.5" (4 cm) of tank
space (C)for fuel expansion.
3. install fuel capand et anyspilled fuel evaporatebefore
starting engine.
High Altitude
At altitudes over 5,000 feet €1524meters), a minimum
85 octane/ 85 AKI (89 RON}gasoline is acceptable.To
remainemissions compliant, high altitude adjustment is
required.Operationwithout this adjustment will cause
decreasedperformance increasedfuel consumption, and
increasedemussions.Seean authorized dealerfor high
altitude aajustment information. Operationof the engine at
altitudes below 2,500 feet (762 meters) with the high altitude
kit is not recommended.
8 BRIGGSandSTRATTON.CONI
System Ground
Thegenerator hasa system ground that connects the
generatorframe components to the ground terminals on the
ACoutput receptacles.Thesystem ground is connectedto
the ACneutral wire (the neutral is bondedto the generator
frame).
Special Requirements
Theremay be Federalor StateOccupationalSafety and
Health Administration (OSHA)regulations, local codes, or
ordinances that applyto the intended useof the generator.
Pleaseconsult a qualified electrician, electrical inspector, or
the local agency havingjurisdiction:
, in some areas,generators are requiredto be registered
with local utility companies.
, if the generator is usedat aconstruction site, there
may be additional regulations which must be observed.
Cennecting te a Buiiding's Electrical System
Connectionsfor standby powerto a building's electrical
system must be made by a qualified electrician. The
connection must isolate the generator powerfrom utility
power and must comply with all applicablelawsand
electrical codes.
WARNING Generatorvoltage could cause electrical
shock or burn resulting in deathor serious
injury.
, Use approvedtransfer equipment to preventbackfeedby
isohfing generatorfrom electric utility workers.
, When using generator for backup power, notify utility company.
, Use a ground fault circuit interrupter (GFCI)in any damp or
highly conductive area,such as metal deckingor steel work.
, DO NOTtouch bare wires or receptacles.
, DO NOTuse generatorwith electrical cords which areworn,
frayed, bareor otherwise damaged.
, DO NOToperate generator in the rain orwet weather.
, DO NOThandle generatoror electricalcords while standing in
water, while barefoot,or while hands or feet are wet.
, DO NOTallow unqualified personsor children to operate or
servicegenerator.
Generater Lecatien
Clearances and Air Movement
A WARNING Exhaustheat/gases could ignite
combustibles, structuresor damagefueltank
causing afire, resultingin death,serious injury
and/or property damage.
o Keepatleast5 ft. (1.5m)clearanceonall sidesof generator
includingoverhead.
Placegeneratoroutdoors in an areathat will not accumulate
deadlyexhaust gas. DONOTplacegeneratorwhere exhaust
gas (A) could accumulate and enter inside or be drawn into
a potentially occupied building. Ensureexhaustgas is kept
awayfrom any windows, doors, ventilation intakes, or other
openingsthat canallow exhaustgasto collect in a confined
area.Prevailingwinds and air currents should betaken into
consideration when positioning generator.
Using a generator indoors CAN KiLL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN iF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
a
Featuresand Controts
Readthis Operator's Manual and safetyrules before operating yourgenerator.
Comparethe illustrations with your generator,to familiarize yourself with the locations of various controls and
adjustments. Savethis manual for future reference.
A - FuelValve-- Usedto turn fuel supply on and off to
engine.
B ° ChokeLever Usedwhen starting a cold engine.
C- Air Cleaner Protects engine byfiltering dust and
debris out of intake air.
I} ° Recoil Starter Usedto start the engine manually.
E - EngineIdentifieatinn Provides model, type and code
of engine. Pleasehavethese readily availableif cafling for
assistance.
F - Rocker Switch Setthis switch to run (I) beforeusing
recoil starter. Setswitch to stop (0) to stop engine.
G - 0il Fill Cap Checkand add engineoil here.
H ° identification Label- Provides model, revision and
serial number of generator. Pleasehavethese readily
availablewhen calling for assistance.
J =GroundingFastener Consultyour localagency having
jurisdiction for grounding requirements in your area.
t( - Oil Drain Plug -- Drainengineoil here.
L =Rocker Switell CircuitBreaker The receptaclesare
provided with a rocker switch circuit breakerto protect
the generatoragainst electrical overload.
IVl=120 VomtAc, 20 Amp, DupmexReceptacles May be
usedto supply electrica powerfor the operation of
120 Volt AC. 20 Amp, single phase,60 Hzelectrical,
lighting, appliance,tool and motor loads.
N =120/240 Volt AC, 30 Amp LockingReceptacle May
be usedto supply electrical power for the operation of
120 and/or 240 Volt AC,30 Amp, single phase,60 Hz
electrical, lighting, appliance,tool and motor loads.
P - Spark Attester IVluffier Exhaustmuffler lowers engine
noiseand is equippedwith a spark arrester screen.
R ° Fuel Tank Capacityof seven (7) U.S.gallons.
10 BRIGGSandSTRATTON.CONI
CordSets and Receptacles
Use only high quality, well-insulated, grounded extension
cords with the generator's 120 Volt duplex receptacle.
inspect extensioncords before eachuse.
Checkthe ratings of all extensioncords beforeyou use
them. Extensioncord sets usedshould be ratedfor 125Volt
ACloads at 20 Amps or greaterfor most electrical devices.
Somedevices, however, may not require this type of
extension cord. Checkthe operator's manuals of those
devicesfor the manufacturer's recommendations.
Keepextension cords asshort aspossibleto minimize
voltage drop.
WARNING Damagedor overloadedelectrical cords
could overheat,arc, and burn resulting in death,
serious injury',and/or property'damage.
° ONLYuse cords ratedfor your loads.
° Follow all safeties on electricalcords.
o inspect cord sets before each use.
120/240 vomtAC,30 Amp, LockingReceptacle
Use a NEMAL14-30 plug with this receptacle.Connecta
4-wire cord set ratedfor 250 Volt AC loadsat 30Amps !or
greater). You can usethe same4-wire cord if you plan to
run a 120 Volt load.
,(
4-Wire Cord Set
(Neutral)
Y(Hot) | X(Hot)
NENtA L14°30 /_L7 Ground (Green)
This receptaclepowers 120/240 Volt AC, 60 Hz,single phase
loads requiring up to 5,000 watts of power (5.0 kW) at
20.8 Amps for 240 Volts or two independent120 Volt loads
at 20.8 Amps each.Theoutlet is protected by atwo pole
rocker switch circuit breaker.
NOTICE Receptacles may be marked with rating value
greater than generator output capacity,.
o NEVERattempt to power a device requiring more amperagethan
generator or receptaclecan supply.
° DONOToverloadthe generator. SeeDon't OverloadGenerator,
120 Volt AC, 20 Amp, Duplex Receptacles
Theduplex receptaclesare protected against overload by a
two pole rockerswitch circuit breaker.
Useeachreceptacleto operate120 Volt AC, single-phase,
60 Hz electricalloads requiring up to 2,400 watts (2.4 kW) at
20 Amps of current. Usecord setsthat are ratedfor 125 Volt
ACloads at 20 Amps (or greater), inspect cord sets before
eachuse.
11
Starting the Engine
Disconnect all electrical loads from the generator. Usethe
following start instructions (seeFeaturesand Controlsfor
location of controls described below):
1. Make sure unit is on a levelsurface.
NOTICE Failureto start and operatethe unit on a level
surfacewill causethe unit not to start or shut down during
operation.
2. Turn fuel valve to "On" position. Fuelvalve handle
should bevertical (pointing toward ground) for fuel to
flow.
3. Push engine rocker switch to run position (E).
4. Push choke lever (A) to "Choke" position (lXt).
,
Grasp recoil handleand pull slowly until slight
resistanceis felt. Then pull rapidly one time only to
start engine.
° if engine starts, proceedto step 7.
, if engine fails to start, proceedto step 6.
WARNING Starter cord kickback(rapid retraction)will
pull hand and armtoward enginefasterthan you
can letgo which could cause brokenbones,
fractures, bruises, or sprains resulting in
serious injury'.
° Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpullrapidlytoavoidkickback.
. NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon.
6. Move choke leverto "Naif" chokeposition, and pull
recoil handletwice.
° if engine fails to start, repeatsteps 5 thru 7.
7. Slowly move choke leverto "Run" position (l{l). if
engine falters, move choke leverto "Half" choke
position until engine runs smoothly, andthen to "Run"
position (I÷I).
NOTICE if engine floods, placechokelever in "Run"
position (l{I) and crank until engine starts.
NOTICE if engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, makesure unit is on a
level surfaceand check for proper oil level in crankcase.This
unit may be equipped with a low oil protection device, if so,
oil must be at proper levelfor engine to start.
A WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel
tank causing a fire, resulting in death,
serious injury and/or property damage.
Contact with muffler area could cause burns resulting in
serious injury'.
° DO NOTtouch hot parts andAVOIDhot exhaust gases.
o Allow equipment to cool beforetouching.
* Keepat least5 feet(1.5 m) of clearanceon all sidesof
generator including overhead.
° it is aviolation of California PuNic Resource Code,Section
4442, to use or operate the engine on any forest=covered,
brush-covered, or grass=coveredland unless the exhaust
system is equipped with a spark arrester, as defined in Section
4442, maintained in effective working order. Other statesor
federaljurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain aspark arrester designed for the exhaust system
installed on this engine.
o Replacement parts must bethe sameand installed in the same
position asthe original parts.
12 BRIGGSandSTRATTON,CONI
ConnectingElectricalLeads
1, Let engine stabilizeand warm up for a few minutes
after starting.
2. Ensurecircuit breakeron control panel is in "On"
position.
3. Hug in andturn on the desired 120 and/or 240 Volt
AC,single phase,60 Hz electrical loads.
NOTICE When plugging into the 120 Volt receptacles,plug
items to be powered in sequenceasshown below.
NOTICE
o DONOTconnect 240Volt loadsto the 120 Volt duplex
receptacles.
o DONOTconnect 3-phaseloads to the generator.
o DONOTconnect 50 Hzloads to the generator.
o DONOTOVERLOADTHEGENERATOR.SeeDon't
OverloadGenerator.
NOTICE Exceeding generators wattage/amperage capacity
could damage generator and,or electrical devices connected
to it.
o DO NOTexceedthe generator's wattage/amperage capacity, See
Don't OverloadGeneratorin the Operationsection,
o Start generatorand letengine stabilize beforeconnecting
electrical loads.
o Connectelectrical loads in OFFposition, thenturn ONfor
operation.
o Turn electricalloads OFFand disconnectfrom generator before
stopping generator.
Stepping the Engine
1. Turn OFFand unplug aii electrical loads from generator
panel receptacles.NEVERstart or stop enginewith
electrical devicesplugged in and turned ON.
2. Let engine run at no-load for several minutes to
stabilize internaltemperatures of engine and generator.
3. Push engine rocker switch to stop position (0).
WARNJN6 Fueland its vapors areextremelyflammable
and explosivewhich could causeburns,
fire or explosionresulting in death,
serious injup7and/orproperty damage.
o DONOTstopenginebymovingchokecontrolto"Ohoke"
position(I",J).
4. Move fuel valve to "Off" position.
Cold Weather Operation
Undercertain weather conditions (temperatures below 40°F
[4°0] combined with high humidity), your generatormay
experienceicing of the carburetor and/or the crankcase
breathersystem. To reducethis problem, you needto
perform the following:
1. Make sure generatorhas clean,fresh fuel.
2. Openfuel valve (turn valve to open position).
3. Use SAE5W-30 oil.
4. Checkoil leveldaily or after every eight (8) hours of
operation.
5. Maintain generatorfollowing MaintenanceSchedulein
Maintenancesection.
6. Shelter unit from elements.
13
@eating a TemporaryColdWeather Shelter
1. Fortemporary shelter,the original shipping carton can
be used.
2. Cut off top carton flaps and one long sideof carton to
expose muffler side of unit. if required,tape up other
sides of carton to fit over generatoras shown.
Typical Generator
Shown
NOTICE if required, removewheel kit to fit carton over
generator asshown.
3. Cut appropriate slots to access receptaclesof unit.
4. Faceexposedend away from wind and elements.
5. Locate generatoras described in the section Generator
Location. Keepexhaust gasfrom entering a confined
areathrough windows, doors, ventilation intakesor
other openings.
A WARNLNG Running engine gives off carbon
monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide could result in death,
serious injury, headache, fatigue, dizziness,
vomiting, confusion, seizures, nausea or fainting.
o Operatethis product ONLYoutdoors.
o Install a battery operatedcarbon monoxidealarm nearthe
bedrooms.
o Keepexhaustgas from entering a confinedareathrough
windows, doors, ventilation intakes,or other openings.
o DO NOToperatethis product insideany building, carport,
porch, mobile equipment, marineapplications, or enclosure,
evenif windows anddoors areopen.
.
Start generatoras described in the section Starting the
Engine,then placecarton over generator. Keepat bast
5 ft. (1.5 m) clearanceon all sides of generator
including overheadwith shelter in place.
WARNLNG Exhaustheat/gases could ignite
combustibles, structuresor damagefuel
tank causinga fire, resulting in death,
serious injury and/or property damage.
Contact with muffler area could cause burns resulting in
serious injury.
o DONOTtouchhotpartsandAVOIDhotexhaustgases.
o Mow equipmentto coolbeforetouching.
o Keepatleast5 feet(1.5m)of clearanceonail sidesof
generatorincludingoverhead.
o Removeshelterwhentemperaturesareabove40°F[4%1.
7. Removeshelter when temperatures are above40°F
[4°C].
8. Turn engine OFFand let cool two (2) minutes before
refueling. Let anyspilled fuel evaporatebefore starting
engine.
BuiLdinga ComdWeather SheLter
li Using non combustible materialwith a fire rating of at
bast one hour, build a shelter that wiiI enclose three
sides and the top of the generator. Makesure muffler
side of generator is exposed.
NOTICE Contactyour local building material supplier for
non combustible materialswith a fire rating of at bast one
hour.
NOTICE Besure shelter caneasily be repositioned for
changein wind direction.
2. DONOTenclose generatorany more than shown.
Sheltershould hold enough heat createdby the
generatorto prevent icing problem.
NOTICE if a wheel kit is installed on the generator, enlarge
shelter accordingly,
3, Follow steps 3 through 8 asdescribedpreviously in
Creating a TemporaryCold WeatherShelter.
14 BRIGGSandSTRATTON.CONI
Bon't Overload Generator
You must make sureyour generator cansupply enough
rated (running) and surge (starting) watts for the items you
will power at the same time. Followthese simple steps:
1. Selectthe itemsyou will power at the same time.
2. Totalthe rated(running) watts ofthese items. This is the
amount of poweryour generatormust produceto keep
your items running. SeeWattageReferenceGuide.
3. Estimatehow many surge (starting) watts you will need.
Surge wattageis the short burst of power neededto
start electric motor-driven tools or appliancessuch asa
circular saw or refrigerator. Becausenot all motors start
atthe sametime, total surgewatts can be estimatedby
adding only the item(s) with the highest additionalsurge
watts to the total ratedwattsfrom step 2.
ToolorAppliance
WindowAir
Conditioner
Deep Freezer
Television
Light (75 Watts)
Watts
1200
800
500
500
75
3075Total
RunningWatts
Total Rated (Running) Watts = 3075
HighestAdditional Surge Watts = 1800
Total GeneratorOutput Required : 4875
(Starting)Watts
1800
1600
500
Power Management
To prolong the life of your generatorand attacheddevices, it
is important to take carewhen addingelectrical loadsto your
generator. Thereshould be nothing connected to the
generator outlets before starting its engine.Thecorrect and
safe way to managegeneratorpower isto sequentiallyadd
loads asfollows:
1. With nothing connectedto the generator,start the
engine asdescribed in this manual.
2. Hug in andturn on the first load, preferablythe largest
load you have.
3. Permit the generatoroutput to stabilize (engine runs
smoothly and attacheddeviceoperates properly).
4. Hug in andturn on the next load.
5. Again, permit the generatorto stabilize.
6. Repeatsteps 4 and 5 for eachadditional load.
NEVERadd more loadsthan the generatorcapacity.Take
special careto consider surge loads in generator capacity,as
described above.
ToolorAppliance
Essentials
LightBulbo75 watt
DeepFreezer
BumpPump
Refrigerator/Freezer- 18Cu.Ft.
WaterWellPumpo1/3HP
Heating/Cooling
WindowACo10,000BTU
WindowFan
FurnaceFanBlower-1/2HP
Kitchen
MicrowaveOveno1000Watt
CoffeeMaker
EleS_ricStove=Single .....
.....° ........
DVDiCDPlaye¢ ......
VCR .....
Stereo%c6iver
Colo_Televisi6_27"
w/17"monitor
AMIFM Clock Radio
GarageDoor Opener- 112HP
Electric Water Heater- 40 Gallon
BIY/Job Site
Quartz HalogenWork Light
Airless Sprayer o1/3 HP
Reciprocating Saw
Electric Drill- 112HP
Circular Sawo7 1/4"
Miter Sawo10"
Table Planer- 6"
TableSaw/RadialArm Sawo10"
Air Compressor- 1-1/2 HP
* Wattages listed are approximate only. Check tool
appliance for actual wattage.
Rated* Additional
Surge(Starting)
W£ts Watts
75
500 500
800 1200
800 1600
1000 2000
1200 1800
300 600
800 1300
1000
1500
1500
2500
100
100
450
50O
8OO
180
30O
480 520
4000
1000
600 1200
960 960
1000 1000
1500 1500
1800 1800
1800 1800
2000 2000
2500 2500
or
15
Maintenance
Maintenance Schedule
Follow the hourly or calendarintervals, whichever occurs
first More frequent serviceis required when operating in
adverseconditions noted below.
o Changeengine oil
o Cleandebris
o Checkengineoil level
o Service engineair cleanerpre4ilter1
o Changeengine oiP
o Service engine air cleanerpaper filter1
o Service spark plug
o inspect muffler and spark arrester
o Cleancooling system_
Service more often under dirty or dusty conamons.
General Recemmendatiens
Regular maintenancewill improve the performance and
extendthe life of the generator. Seeany authorizeddealer for
service.
Thegenerator's warranty doesnot cover items that have
been subjectedto operator abuseor negligence.To receive
full valuefrom the warranty, the operator must maintainthe
generator asinstructed in this manual.
Someadjustments will needto be made periodically to
properly maintain your generator.
All serviceand adjustments should be made at bast once
eachseason.Follow the requirementsin the Maintenance
Schedulechart above.
HOTICE Oncea year you should cleanor replacethe spark
plug and replacethe air filter. A new spark plug and cleanair
filter assure proper fueloairmixture and help your engine run
better and last longer.
Emissiens Centrei
Maintenance, replacement, er repair ef the emissiens
eentrel devices and systems may be perfermedby any
hen°read engine repair establishment er individual.
However,to obtain "no charge" emissions control service,
the work must be performed by a factory authorized dealer,
Seethe Emissions !@rranty,
Generater Maintenance
Generatormaintenanceconsists of keepingthe unit clean
and dry. Operateand store the unit in a clean dry
environment where it will not be exposedto excessivedust,
dirt, moisture, or any corrosive vapors. Coolingair slots in
the generator must not become cloggedwith snow, leaves,
or any other foreign material.
HOTICE DONOTusewater or other liquids to clean
generator. Liquids canenter engine fuel system, causing
poor performance and/or failure to occur, in addition, if
liquid enters generator through cooling air slots, some of the
liquid will be retainedin voids and cracks of the rotor and
stator winding insulation. Liquid and dirt buildup on the
generator internalwindings will eventuallydecreasethe
insulation resistanceof these windings.
Cleaning
Daily or before use, look around and underneaththe
generatorfor signs of oil or fuel leaks.Cleanaccumulated
debris from inside and outside the generator. Keepthe
linkage, spring and other engine controls clean. Keepthe
areaaround and behind the muffler free from any
combustible debris, inspect cooling air slots and openings
on generator, Theseopenings must be kept cleanand
unobstructed.
Engine parts should be kept cleanto reducethe risk of
overheating and ignition of accumulateddebris:
o Use a damp cloth to wipe exterior surfaces clean.
HOTICE improper treatment of generator could damage it
and shorten its life.
o DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
o DONOTinsert any objects through cooling slots.
o Use a soft bristle brush to loosen cakedon dirt or oil.
o Use a vacuum cleanerto pick up loose dirt and debris.
16 BRIGGSandSTRATTON.CONI
Engine Maintenance
WARNING Unintentionalsparking could cause fire or
electric shock resulting in death or
serious injury.
WHENADJUSTINGORMAKINGREPAmRSTOYOURGENERATOR
o Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
o Use approved spark plug tester.
o DO NOTcheckfor spark with spark plug removed.
Oil
Oil Recommendations
We recommendthe useof Briggs & Stratton Warranty
Certified oils for best performance. Otherhigh-quality
detergent oils are acceptableif classified for serviceSF, SG.
SH, SJ or higher. DONOTuse specialadditives.
Outdoor temperatures determine the proper oil viscosity for
the engine. Usethe chart to selectthe best viscosity for the
outdoor temperature rangeexpected.
Checking Oil Level
Oil levelshould be checked prior to each useor at bast
every 8 hours of operation. Keepoil levelmaintained.
1. Make sure generatoris on a levelsurface.
2. Cleanarea around oil fill. removeoil cap/dipstick and
wipe dipstick with cleancloth. Replacedipstick.
Removeand check oil level.
NOTICE DONOTscrew in dipstick when checking oil level.
3. Verify oil is at "Fuji" mark (A) on dipstick. Replaceand
tighten oil cap/dipstick.
Adding EngineOil
oF
104 -- _ __
86
68 -_2 _*
5O N
32 °
14
=4
-22 _
°C 1. Make sure generatoris on a levelsurface.
40 2. Checkoil levelas described in Checking OilLevel
30 3. if needed,slowly pour oil into oil fill opening to the
° I 20 "Fuji" mark on dipstick. DONOToverfill.
10 NOTICE Overfilling with oil may causethe engineto not
_ 0 start, orhardstarting.-10 , DONOTover%
o |--H _ I-----20 o if overthe FU,, markondipstick,drainoil to reduceoil bvelto
J--_/'--_"_ _ _" -30 FULLmarkondipstick.
4. Replaceand tighten oil cap/dipstick.
* Below40°F(4°C)theuseofSAE30 will resultin hardstarting.
** Above 80°F (27°C) the useof 10W30 may causeincreased oil
consumption. Checkoil level more frequently,
flOT/CE Synthetic oil meeting ILSACGF-2,API
certification mark and API servicesymbol with
"SJiCF ENERGYCONSERVING"or higher, is an
acceptableoil at all temperatures. Useof synthetic
oil does not alter required oil changeintervals.
@
Changing EngineOil
if you are usingyour generator under extremely dirty or
dusty conditions, or in extremely hot weather, changethe oil
more often.
,a, CAUTION Avoid prolonged or repeated skin contact
with used motor oil.
o Used motor oil has beenshown to cause skin cancer in certain
laboratory animals.
o Thoroughly wash exposed areaswith soap and water.
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOiL TOCOLLECTIONCENTERS.
Changethe eii while the engine is still warm frem
running,as fellows:
1. Make sure unit is on a levelsurface.
2, Disconnectthe spark plug wire from the spark plug and
placethe wire where it cannot contact spark plug,
17
.
4.
5.
6.
.
8.
9.
Cleanarea around oil drain plug.The oil drain plug is
located at baseof engine,opposite carburetor.
Removeoil drain plug and drain oil completely into a
suitable container.
Reinstall oil drain plug andtighten securely. Removeoil
cap/dipstick.
Slowly pour recommendedoil (about 30 oz.) into oil fill
opening, Pauseto permit oil to settle. Fillto "Full" mark
on dipstick.
Wipe dipstick cleaneachtime oil levelis checked.DO
NOToverfill.
Reinstall oil cap/dipstick. Tighten cap securely.
Wipe up any spilled oil.
Sewiee Air Cleaner
Your enginewill not run properly and may be damaged if
you run it with a dirty air cleaner.Cleanor replacemore
often if operating under dusty or dirty conditions.
Tosewiee the air cleaner, feiiew these steps:
1. Loosen knobs and swing air cleanercover (A) slightly
to the side.
'//_ _/
2. Removecover and air cleanerassembly from base(B).
3. Carefully removecartridge retainer(C)and pre-cleaner
(D) from paper filter (E).
4. Wipe cleaninside of baseand cover thoroughly.
5. Cleanor replacethe foam pre-cleaner.Wash pre-
cleanerin a solution of household detergent and warm
water, then rinse thoroughly. Squeezedry in a clean
cloth. DONOTtwist.
6. Saturatefoam pre-cleaner in clean engineoil and
squeezein a clean, absorbent cloth to removeall
excessoil. DONOTtwist.
HOTICE Theenginewill smoke during initial start-up if too
much oil is left in the pre-cleaner.
7. Cleanpaperfilter bytapping it gently on a solid surface.
if the paper filter is too dirty, replaceit with a new one.
Disposeof the old filter properly.
8. Reinstall pre-cleaneron retainer.
9. Install pre-cleanerin cover with mesh sidetoward
paper filter. Install paperfilter in cover or on base.
10. Assembleair cleanerassembly and cover onto base
and tighten knobs.
Service Spark Plug
Changingthe spark plug will helpyour engine to start easier
and run better.
1. Cleanarea around spark plug.
2. Removeand inspect spark plug.
3. Checkelectrode gapwith wire feeler gauge and reset
spark plug gap to recommended gap if necessary(see
@ecifications).
4. Replacespark plug if electrodesarepitted, burned or
porcelain is cracked. Usethe recommended
replacementspark plug. SeeSpecifications.
5. Install spark plug and tighten firmly.
Inspect Muffler and Spark Arrester
inspectthe muffler for cracks,corrosion, or other damage.
Removethe spark arrester, if equipped,and inspectfor
damageor carbon blockage, if replacementpartsare
required, make sureto useonly original equipment
replacementparts.
,a, WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel
tank causing a fire, resulting in death,
serious injury and/or property damage.
Contact with muffler area could cause burns resulting in
serious injury.
o DO NOTtouch hot parts andAVOIDhot exhaust gases.
o Mow equipment to cool beforetouching.
o Keepat least5 feet (1.5 m) of clearanceon ail sidesof
generator including overhead.
o it is a violation of California PuNic Resource Code,Section
4442, to use or operate the engine on any forest-covered,
brush-covered, or grass-covered land unless the exhaust
system is equipped with a spark attester, as defined in Section
4442, maintained in effective working order. Other statesor
federaljurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain aspark arrester designed for the exhaust system
installed on this engine.
o Replacement parts must bethe sameand installed in the same
position asthe original parts.
18 BRIGGSandSTRATTON.CONI
Cleanandinspectthe sparkattester as fallows:
1, Removefour screws (A) that attach spark arrester
screen (B).
Clean Coaling System
Overtime debris may accumulatein cylinder cooling fins and
cannot be observedwithout partial engine disassembly. For
this reason,we recommendyou haveanauthorized service
dealer cleanthe cooling system (C) per recommended
intervals (see MaintenanceSchedulein the Maintenance
section). Equallyimportant is to keeptop of engine freefrom
debris. Also seeCleaning.
2. inspect screenand obtain a replacementif torn,
perforated or otherwise damaged. DONOTusea
defective screen,if screen is not damaged,clean it with
commercial solvent.
3. Reattachscreen to muffler.
Carburetor Adjustment
Thecarburetor on this engine is low emission, it is equipped
with a non-adjustable idle mixture valve.Top speedhas been
set atthe factory, if adjustment is required,seean
authorized servicedeabr.
CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage.
Excessively low speeds impose a heavy load,
o DO NOTtamper with governor spring, links or other partsto
increase enginespeed, Generatorsupplies correct rated
frequency and voltage when running at governed speed,
o DO NOTmodify generator in any way,
19
Storage
ThegeneratorshouWbestartedatbastonceeveryseven
daysandallowedtorunatbast30minutes,ifthiscannotbe
doneandyoumuststoretheunitformorethan30days,use
thefollowingguidelinestoprepareitforstorage.
Generator Storage
° Cleanthe generator as outlined in Cleaning.
° Checkthat cooling air slots and openingson generator
are open and unobstructed.
LongTerm Storage instructions
Fuelcan becomestale when stored over 30 days.Stab fuel
causesacid and gum deposits to form in the fuel system or
on essentialcarburetor parts. To keepfuel fresh, use Briggs
& Stratton FRESHSTART@fuel stabilizer, availableasa
liquid additive or a drip concentrate cartridge.
Thereis no needto drain gasolinefrom the engine if a fuel
stabilizer is added according to instructions. Runthe engine
for 2 minutesto circulate the stabilizerthroughout the fuel
system. The engine andfuel canthen be stored up to
24 months.
if gasoline in the engine hasnot beentreated with a fuel
stabilizer, it must be drained into an approvedcontainer. Run
the engine until it stops from lack of fuel. The useof a fuel
stabilizer in the storage container is recommendedto
maintain freshness.
WARNING Fueland its vapors areextremelyflammable
andexplosivewhich could causeburns.
fire or explosionresulting in death.
seriousinjury and/orproperty damage.
WHENSTORINGFUELOREQUmPMENTWITNFUELiN TANK
° Store awayfrom furnaces, stoves, water heaters,clothesdryers
or other appliances that have pilot light or other ignition source
becausethey could ignite fuel vapors.
WHENDRAiNiNGFUEL
° Turn generator engineOFFand let it cool at least 2 minutes
before removing fuel cap. Loosen capslowly to relievepressure
in tank.
° Drain fuel tank outdoors.
° Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
, Checkfuel lines,tank, cap andfittings frequently for cracks or
leaks. Replaceif necessary.
, DO NOTlight acigarette or smoke.
ChangeEngine Oil
While engine is still warm, drain oil from crankcase.Refill
with recommendedgrade.See ChangingEngineOil.
Other Storage Tips:
1. DONOTstore fuel from one seasonto another unless it
has beentreated as described in Long TermStorage
instructions.
2. Replacefuel container if it starts to rust. Rustand/or
dirt in fuel can cause problems if it's usedwith this
unit.
3. Cover unit with a suitable protective cover that does not
retain moisture.
A WARNING Storagecovers could causea fire
resulting in death, serious injury and/or property
damage.
° DO NOTplace astorage cover overa hot generator.
, Let equipment coolfor a sufficient time before placing the cover
4. Store generator in clean, dry area.
20 BRIGGSaodSTRATTON.COIVl
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Briggs & Stratton 030422-1 Owner's manual

Category
Power generators
Type
Owner's manual
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