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VisuNet FLX System
RM-320S-*
PC-320S-*
DM-320S-*
Manual
With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, published
by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elek-
troindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause:
"Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: +49 621 776 - 0
E-mail: info@de.pepperl-fuchs.com
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: +1 330 425-3555
E-mail: [email protected]
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: +65 6779-9091
E-mail: [email protected]
https://www.pepperl-fuchs.com
VisuNet FLX System
Contents
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1 History of the Manual ................................................................................................ 5
2 Introduction................................................................................................................ 6
2.1 Content of this Document............................................................................. 6
2.2 Manufacturer .................................................................................................. 6
2.3 Target Group, Personnel ............................................................................... 6
2.4 Symbols Used ................................................................................................ 7
3 Product Description .................................................................................................. 8
3.1 Overview......................................................................................................... 8
3.2 Reference Documents ................................................................................. 12
3.3 Technical Data.............................................................................................. 14
3.4 Dimensions and Nameplates...................................................................... 21
4 Mechanical Installation ........................................................................................... 26
4.1 Unpacking .................................................................................................... 26
4.2 System Installation ...................................................................................... 27
4.2.1 General Installation Information ........................................................................................ 27
4.2.2 Space Requirements ........................................................................................................ 29
4.3 Preparing for Pedestal Installation ............................................................ 29
4.4 Mounting the Housing onto the Pedestal.................................................. 31
4.5 Mounting the Housing with 0° Tilted Mounting Adapter.......................... 33
4.6 Open the Housing........................................................................................ 34
4.7 Installing Cables in the Pedestal................................................................ 36
4.8 Closing the AG-3200-* Housing.................................................................. 42
4.9 Wall Mount Installation................................................................................ 44
4.10 Wall Mounting for Scanner Barrier............................................................. 45
5 Electrical Installation............................................................................................... 52
5.1 General Electrical Installation Information ............................................... 52
5.2 Equipotential Bonding ............................................................................... 53
5.2.1 Equipotential Bonding Connection of the Housing to the Pedestal ................................... 54
5.2.2 Equipotential bonding of the pedestal............................................................................... 57
5.3 Power Connection........................................................................................ 58
5.3.1 Connect the DC Power Cable ........................................................................................... 58
5.3.2 Connecting the AC Power Supply..................................................................................... 60
6 Interfaces.................................................................................................................. 62
VisuNet FLX System
Contents
2023-06
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6.1 Computing Unit - Interface connectors .....................................................62
6.1.1 Power Limitations.............................................................................................................. 62
7 Installing Peripherals...............................................................................................63
7.1 Mounting the Keyboard ...............................................................................63
7.2 Installing the IDM Zone 2/22 Barcode Reader...........................................67
7.3 Installing the Bluetooth®-Kit ......................................................................82
8 Equipping the System with Expansion Modules ..................................................85
8.1 Expansion units with operating elements.................................................85
9 Maintenance, Cleaning and Disposal ....................................................................86
9.1 Frequency Management..............................................................................86
9.2 Maintenance .................................................................................................86
9.2.1 Dismounting the Display Unit ............................................................................................ 86
9.2.2 Exchanging the PSU ......................................................................................................... 90
9.3 Exchanging the BPC3200-* or DMU3200-* ................................................91
9.4 Cleaning........................................................................................................91
10 Chemical Resistance...............................................................................................92
11 Appendix...................................................................................................................95
VisuNet FLX System
History of the Manual
2023-06
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1 History of the Manual
The following editions of the manual have been released:
Version Comments
04/2021 First edition
09/2021 Addition Installing the Bluetooth-Kit
Improvement: New linedrawings regarding mounting
the keyboard
Improvement: Linking of additional manuals
10/2021 Addition of PE Label
Addition ATEX Zone 2/22 (P+F self declaration)
01/2022 Addition of IDM Zone 2/22 barcode reader mechanical
installation
Addition Chemical Resistance
06/2022 Addition UL certification
Removal ATEX Zone 2/22 (P+F self declaration)
Addition ACP Thin Manager ready BIOS
07/2022 Minor marking corrections
06/2023 Addition of mounting information regarding 0° tilted
mounting adapter for pedestal
2023-06
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VisuNet FLX System
Introduction
2 Introduction
2.1 Content of this Document
This document contains information that you need in order to use your product throughout the
applicable stages of the product life cycle. These can include the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation consists of the following parts:
•Present document
•Instruction manual
•Datasheet
Additionally, the following parts may belong to the documentation, if applicable:
•Type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Additional documents
2.2 Manufacturer
2.3 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, com-
missioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note
This document does not substitute the instruction manual.
Note
For full information on the product, refer to the instruction manual and further documentation on
the Internet at www.pepperl-fuchs.com.
Pepperl+Fuchs Group
Lilienthalstraße 200, 68307 Mannheim, Germany
Internet: www.pepperl-fuchs.com
VisuNet FLX System
Introduction
2023-06
7
2.4 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Informative Symbols
Action
1. This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.
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VisuNet FLX System
Product Description
3 Product Description
3.1 Overview
The VisuNet FLX Systems are designed for Zone 2/22, DIV 2 or general purpose applications.
The different mounting and configuring options lead to the highest application flexibility. Due to
a fully modular design, the new platform, which is geared to the needs of the (petro-) chemical
and pharmaceutical industries, the HMIs can be configured to fit exactly and enables simple
and fast adjustments in the field. With the modern, compact design less installation space is
required. The low weight allows a cost effective and easy installation.
Hygienic concept: The VisuNet FLX fulfills with its complete closed stainless steel housing
pharma requirements. All cables are routed within the compact and robust system. The gap
free surface which is available with a typical surface roughness of 0.8 µm and rounded edges
of the system minimize the risk of an accumulation or growth of bacteria. Display, seals and
keyboard are chemically resistant to typical cleaning agents.
In addition, individual solutions can also be created and manufactured at Pepperl+Fuchs' Solu-
tion Engineering Centers (SEC), which are located around the world. For example, a large
selection of already qualified control elements (e.g. push buttons, emergency stop) is available
for this purpose. Solutions for dual-monitor or mobile applications are also already taken into
account in the design and can be customized as needed.
VisuNet FLX System
Product Description
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VisuNet FLX System Components
Figure 3.1
No. Component
(1) Display Unit:
21.5" display, touch screen, hardened front glass, available with optical bonding or
non- optical bonding.
(2) RAM / Storage:
RAM available as 4 GB, 8 GB and 16 GB DDR4-2133
Storage available as 32 GB, 256 GB and 512 GB, expandable with qualified Pep-
perl+Fuchs components.
(3) Computing Unit:
(TCU, PCU or DMU): processor, SSD and memory, Ex circuits, interface modules
(4) Power Supply Unit:
AC option
(5) Control Elements:
Large selection of qualified push buttons are available via SEC.
(6) System Housing:
VisuNet FLX is preinstalled into the housing, adapter, pedestal and keyboard must
be ordered separately
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VisuNet FLX System
Product Description
VisuNet FLX pedestal mounted with keyboard/mouse
Figure 3.2 VisuNet FLX mounted into AG-3200-*-Housing on a pedestal PEDESTAL-3200-* with
adapter and optional EXTA4-* keyboard/mouse (ordered separately)
Note
For a description of the product model nomenclature, see the VisuNet FLX RM, VisuNet FLX
PC or VisuNet FLX DM product datasheets at www.pepperl-fuchs.com. For more mounting
options and information, see the VisuNet Mounting Options datasheet.
VisuNet FLX System
Product Description
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Preferred Configurations:
Ty p e Ty pe C ode Description
Remote Monitor con-
figuration
RM-320S-N-A-22xx-
D-1NAA2H1-NN0
Intel Celeron 3965U
4 GB DDR4, industrial temperature grade
32-GB M.2 SATA 3, industrial temperature
grade
VisuNet RM Shell 6.x (based on Windows®
10 IoT Enterprise
LTSC 2021)
PC configuration PC-320S-N-A-22xx-
D-1NBD1H1-NN0
Intel Celeron 3965U
8 GB DDR4, industrial temperature grade
256-GB M.2 NVMe, industrial temperature
grade
Windows® 10 IoT Enterprise 2019 x64 LTSC
2023-06
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VisuNet FLX System
Product Description
3.2 Reference Documents
Important Instructions and Manuals for Operating the Device
Documentation Contents
VisuNet FLX
Panel
manual
•Panel installation
•Information regarding 21.5", 19" and 15.6" DPU
•Connecting the BPC3200-* to the DPU3200-*
•Panel dimensions
•Cut out dimensions
•Support Pixel Errors
•Gloves Tested for Touch Sensitivity
Yo u are h ere :
VisuNet FLX
System manual
•System installation (mechanical, electrical)
•Power connection (DC and AC)
•Installing peripherals
•Maintenance
•Chemical Resistance
BPC3200-*
manual
•Technical data and expanded technical data
•Electrical installation
•I/O connection
•DIP Switch positions when exchanging
DMU3200-*
manual
•Product Versions
•Technical data
•I/O Connection
•Opening the device
RM Shell 6
manual
•Overview
•App Management
•System Settings
•Factory Reset
•How-tos
VisuNet FLX System
Product Description
2023-06
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EXTA4-*
manual
•Product description
•Installation and Commissioning
•Chemical Resistance
Wired handheld
barcode reader
for use in explo-
sion-hazardous
areas Zone 2/22
•System Structure
•Commissioning
Bluetooth® hand-
held barcode
reader for use in
explosion-haz-
ardous areas
Zone 2/22
•System Structure
•Commissioning
Documentation Contents
2023-06
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VisuNet FLX System
Product Description
3.3 Technical Data
RM-320S-*
PC-320S-*
General specifications
Ty p e Remote Monitor
Hardware
Processor Intel® Celeron™ 3965U
RAM 1 x 4 GB DDR4-2133, industrial temperature grade [temperature
class A]
Mass storage Storage interface:
1x M.2 2242/2280 M Key, PCIe + SATA 3
Storage:
32-GB M.2 SATA 3, industrial temperature grade [temperature
class A]
Software
Operating system Pepperl+Fuchs VisuNet RM Shell 6 (based on Microsoft® Win-
dows® 10 IoT Enterprise 2021 LTSC (x64))
Optional:
T: ACP ThinManager Ready BIOS [Celeron, 4 GB RAM, no stor-
age]
General specifications
Ty p e Personal Computer
Hardware
Processor Intel Celeron 3965U
RAM 2x SO-DIMM slots,
supports up to 32 GB DDR4-2133 (one SO-DIMM slot)
Configurable RAM options:
Industrial temperature grade (temperature option A):
B: 1x 8 GB DDR4-2133
C: 1x 16 GB DDR4-2133
Mass storage Storage interface:
1x M.2 2242/2280 M Key, PCIe + SATA 3
Configurable storage options:
Industrial temperature grade (temperature option A):
D: 256-GB M.2 NVMe 1.3 (PCIe 4x)
E: 512-GB M.2 NVMe 1.3 (PCIe 4x)
Software
Operating system Microsoft® Windows® 10 IoT Enterprise 2019 LTSC (x64)
VisuNet FLX System
Product Description
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RM-320S-* and PC-320S-*
Supply
Power consumption
AC A: 115/230 V a.c. (100 ... 240 V a.c.), max. 0.7 A, max. 70 W
For detailed information refer to the PSU PS1000-A6-24.5 man-
ual.
DC 20 ... 28 V d.c. / 2.8 A (SELV/PELV or NEC class 2)
Indicators/operating means
Display
Ty p e Liquid Crystal Display (LCD) with LED backlight
Screen diagonal 54.61 cm (21.5 inches)
Resolution 1920 x 1080 pixels (Full HD)
Aspect ratio 16:9
Color depth 24 bit (16.7 M) color
Contrast Typically
22GT: 1000:1
22FC: 5000:1
Brightness Configurable display options:
22GT: 250 cd/m2
22FC: 300 cd/m2
Reading angle 22GT: 178° in all directions
22FC: horizontal: 170°, vertical: 160°
Life span 22GT: back lamp life: 30.000-hrs typical half life, at 25°C (77°F)
22FC: back lamp life: 50.000-hrs typical half life, at 25°C (77°F)
Input devices
Touch screen Configurable display options:
22GT: Capacitive touch, no optical bonding
22FC: Capacitive touch, optical bonding, 10-finger multi-touch,
glove-friendly
Keyboard Optional: Foil keyboard with different pointing device options
available (see EXTA4 technical data)
Interface
Interface type 1 x DisplayPort 1.2 (DP++)
1 x mini DisplayPort 1.2 (DP++ w/ mono locking screw)
1 x Audio Line-out
2 x USB Ex i ports prepared for Pepperl+Fuchs intrinsically safe
keyboard
2 x USB 3.1 Gen1 (5 Gbps) ports
1 x USB 2.0 port
2 x LAN ports (RJ45, 10/100/1000 Mbps)
2 x RS232/422/485 (BIOS configurable) with 5V/12V to power
peripherals (1 x DB9 male + 1 x RJ45)
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VisuNet FLX System
Product Description
Directive conformity
Electromagnetic compatibility
Directive 2014/30/EU EN 61326-1:2013 (ind. Locations)
EN 61000-6-4:2007+A1:2011
Explosion protection
Directive 2014/34/EU EN IEC 60079-0:2018
EN IEC 60079-7:2015/A1:2018
EN 60079-11:2012
EN 60079-31:2014
RoHS
Directive 2011/65/EU
(RoHS)
EN IEC 63000:2018
Ambient conditions
Operating temperature 0 ... 40 °C (32 ... 104 °F)
Storage temperature -20 ... 65 °C (-4 ... 149 °F)
Relative humidity max. relative humidity 93% at 40°C (non-condensing) according
to EN60068-2-78
Climatic conditions Passive cooling, no rotating parts
Altitude Operating altitude max. 2000 m
Shock resistance 18 shocks 15 g, 11 ms all axis, IEC 60068-2-27
Vibration resistance 10 ... 150 Hz, +/- 0.075 mm, 1 g, 10 cycles per axis according to
EN60068-2-6
Mechanical specifications
Degree of protection IP66 / Type 4X
Material Housing: Stainless steel AISI304 (1.4301)
Surface finish: Bead blasted, typical surface roughness 1.6 µm
Installation System with enclosure
Mass approx. 16 kg
approx. 18 kg with AC Power Supply
Dimensions 577 mm x 466 mm x 91 mm
International approvals
UL OrdLoc
UL approval E223772
Approved for UL61010-1 Ed.3
UL 61010-2-201 Ed2
CAN/CSA C22.2 No 61010-1-12
CAN/CSA C22.2 No 61010-2-201
UL HazLoc
UL approval E492874
VisuNet FLX System
Product Description
2023-06
17
Approved for NI circuits for
CL I, DIV 2, GP A-D
CL II, DIV 2, GP E, F, G
CL III
NI circuits for
CL I, ZN 2, IIC
CL II, ZN 22, IIIB
CL III, ZN 22, IIIA
Install per drawing 116-0478
Mounting in
CL I, DIV 2, GP A-D, T4
CL II, DIV 2, GP E, F, G, T4
CL III
Mounting in
CL I, ZN 2, IIC, T4
CL II, ZN 22, IIIB, T85°C
CL III, ZN 22, IIIA, T85°C
ATEX approval
ATEX certificate UL 22 ATEX 2481X
ATEX markin g II 3 G Ex ec [ic Gc] IIC T4 Gc
II 3 D Ex tc [ic Dc] IIIC T85°C Dc
IECEx approval
IECEx certificate IECEx ULD 22.0019X
IECEx marking Ex ec [ic Gc] IIC T4 Gc
Ex tc [ic Dc] IIIC T85°C Dc
IECEx standards IEC 60079-0:2017 Ed 7.0
IEC 60079-7:2017 Ed 5.1
IEC 60079-11:2011 Ed 6.0
IEC 60079-31:2013 Ed. 2
International approvals
2023-06
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VisuNet FLX System
Product Description
DM-320S-*
General specifications
Ty p e Direct Monitor
Supply
Power consumption
AC A: 115/230 V a.c. (100 ... 240 V a.c.), max. 0.4 A, max. 40 W
For detailed information refer to the PSU PS1000-A6-24.5 man-
ual.
DC D: 20 ... 28 V d.c. / 1.5 A (SELV/PELV or NEC class 2)
Indicators/operating means
Display
Ty p e Liquid Crystal Display (LCD) with LED backlight
Screen diagonal 54.61 cm (21.5 '')
Resolution 1920 x 1080 pixels (Full HD)
Aspect ratio 16:9
Color depth 24 bit (16.7 M) color
Contrast Ty p i c a ll y
22GT: 1000:1
22FC: 5000:1
Brightness Configurable display options:
22GT: 250 cd/m2
22FC: 300 cd/m2
Reading angle 22GT: 178° in all directions
22FC: horizontal: 170°, vertical: 160°
Life span 22GT: back lamp life: 30.000-hrs typical half life, at 25°C (77°F)
22FC: back lamp life: 50.000-hrs typical half life, at 25°C (77°F)
Input devices
Touch screen Configurable display options:
22GT: Capacitive touch, no optical bonding
22FC: Capacitive touch, optical bonding, 10-finger multi-touch,
glove-friendly
Keyboard Optional: Foil keyboard with different pointing device options
available (see EXTA4 technical data)
Interface
Interface type 1x Power input w/ 3-pin terminal block
1x HDMI
1x DVI-I
1x VGA
1x USB
1x OSD Menu w/ power button
VisuNet FLX System
Product Description
2023-06
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Directive conformity
Electromagnetic compatibility
Directive 2014/30/EU EN 61326-1:2013 (ind. Locations)
EN 61000-6-4:2007+A1:2011
Explosion protection
Directive 2014/34/EU EN IEC 60079-0:2018
EN IEC 60079-7:2015/A1:2018
EN 60079-31:2014
RoHS
Directive 2011/65/EU
(RoHS)
EN IEC 63000:2018
Ambient conditions
Operating temperature 0 ... 40 °C (32 ... 104 °F)
Storage temperature -20 ... 65 °C (-4 ... 149 °F)
Relative humidity max. relative humidity 93% at 40°C (non-condensing) according
to EN60068-2-78
Climatic conditions Passive cooling, no rotating parts
Altitude Operating altitude max. 2000 m
Shock resistance 18 shocks 15 g, 11 ms all axis, IEC 60068-2-27
Vibration resistance 10 ... 150 Hz, +/- 0.075 mm, 1 g, 10 cycles per axis according to
EN60068-2-6
Mechanical specifications
Degree of protection IP66 / Type 4X
Material Housing: Stainless steel AISI304 (1.4301)
Surface finish: Bead blasted, typical surface roughness 1.6 µm
Installation System with enclosure
Mass approx. 16 kg
approx. 18 kg with AC Power Supply
Dimensions 577 mm x 466 mm x 91 mm
International approvals
UL OrdLoc
UL approval E223772
Approved for UL61010-1 Ed.3
UL 61010-2-201 Ed2
CAN/CSA C22.2 No 61010-1-12
CAN/CSA C22.2 No 61010-2-201
UL HazLoc
UL approval E492874
2023-06
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VisuNet FLX System
Product Description
Thermal Throttling
For the Celeron processor, CPU throttling via a thermal control circuit is used. Depending on
the system load and environmental operating temperature, the performance of the CPU may be
throttled.
Approved for Mounting in
CL I, DIV 2, GP A-D, T4
CL II, DIV 2, GP E, F, G, T4
CL III
Mounting in
CL I, ZN 2, IIC, T4
CL II, ZN 22, IIIB, T85°C
CL III, ZN 22, IIIA, T85°C
ATEX approval
ATEX certificate UL 22 ATEX 2481X
ATEX markin g II 3 G Ex ec IIC T4 Gc
II 3 D Ex tc IIIC T85°C Dc
IECEx approval
IECEx certificate IECEx ULD 22.0019X
IECEx marking Ex ec IIC T4 Gc
Ex tc IIIC T85°C Dc
IECEx standards IEC 60079-0:2017 Ed 7.0
IEC 60079-7:2017 Ed 5.1
IEC 60079-31:2013 Ed. 2
International approvals
Note
For expanded technical data regarding e.g. interfaces, electrical parameter, storage capacity
and reliability rating refer to the BPC3200-* manual.
Note
Assess the system performance in context with the applications intended environmental
conditions, including operating temperature range.
/