eXact PipeCut AIR 360 User manual

Brand: eXact

Model: PipeCut AIR 360

Category: Power tools

Type: User manual

This manual is also suitable for

PipeCut+Bevel AIR 360

PipeCut 360 AIR

patents: US 7,257,895, JP 4010941, EP 1301311, FI 108927, KR 10-0634113

US Manual

english english

Blade information for

Exact 360 AIR pipe saws

Exact 360 AIR pipe saws use the

following blades:

•DiamondX180andX165Discs,for

 cuttingcastirononly

•ExactALU180and165,forcutting

 aluminumandallkindsofplastics

•ExactCermet180and165,forcutting

 steelandstainlesssteel

PipeCut 360 AIR

A1 START button

A2 STOP button

(air current shutoff switch)

A3 Locking pin

A4 Gripper adjustment lock

A5 Blade guard

A6 Locking pin hole

A7 Gripper’s wheels and

ball bearings

A8 Adjustment screw

A9 Adjustment screw

A10 Adjustment pointer

A11 Inlet coupling

A12 Measuring edge

A13 Oil tank cap

A14 Gripper’s joints

A4 A6

A12

A14

A13

A8 A10

A11

A14

PICTURE A

SAVE THESE INSTRUCTIONS – GIVE TO THE USER

english english

INTRODUCTION

Operating, safety, and

servicing instructions

Younowhavetheuseofacompletelynew

typeoftool.Developedasasafealterna-

tivetodangeroustoolsusedtocutround

pipes,theextremelyeffectiveExact360

AIRhasbeendesignedtocutvarioustypes

ofmetalsandplastics.Itisabsolutely

essentialthatyoucarefullyreadandunder-

standtheseoperating,safety,andservicing

instructionsbeforeusingthepipesaw.

Keepthismanualconvenientlywithinreach

ofallpipesawusers.Makesurethatall

personsusingthesawhavereadand

understoodthedangersandoperating

instructionsspeciedinthismanual,and

alwaysfollowtherulesandregulations

providedbyoccupationalsafetyagencies.

TheExact360AIRpipesawisforprofes-

sionaluseonly.

Installation, storage,

maintenance, and disposal

Thistoolmaybeinstalled,stored,main-

tained,anddisposedonlybypersonswho:

•arephysicallyabletohandlethesize,

 weight,andpowerofthedevice.

•arefamiliarwithallrelevantnational,

 state-specic,andlocalsafetyregula-

 tions,aswellasprecautionarymeasures

 aimedataccidentprevention.

•havereadandunderstoodthese

 operatinginstructions.

•havenotingestedalcohol,drugs,or

 medicationsimpairingalertnessor

 theabilitytowork.

Use

Onlyprofessionallycapablepersonsmay

usethistool.

Usersarecapableifthey:

•areabletohandlethesize,weight,and

 powerofthedevice.

•aretrainedtousethisdeviceaccording

 tonational,state-specic,andlocal

 instructions.

•arefamiliarwith,andunderstand,all

 national,state-specic,andlocalsafety

 regulations,aswellasprecautionary

 measuresaimedataccidentprevention.

•havereadandunderstoodthismanual.

•havenotingestedalcohol,drugs,or

 medicationsimpairingalertnessorthe

 abilitytowork.

• WEAR APPROVED HEARING AND EYE

PROTECTION

• WEAR APPROVED HAND PROTECTION

• WARNING READ AND UNDERSTAND THE

INSTRUCTION MANUAL PRIOR TO USE

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

Personal safety precautions

and requirements

Makesurethatthejobsitewhereyouare

workingcomplieswithallnational,local,

andstate-specicoccupationalsafety

regulations.Onlytrainedpersonsfamiliar

withallgeneralsafetyregulations,aswell

asthepossibledangersoccurringatjob

sites,mayusethistool.Failuretofollow

theinstructionsspeciedinthismanual

maycauseseriouspersonalinjury,damage

tothetool,orahazardoussituation.

INSTRUCTIONS PERTAINING TO A RISK

OF FIRE, ELECTRIC SHOCK, OR INJURY

TO PERSONS

WARNING

– When using tools, basic precautions

should always be followed, including

the following:

General

a) To reduce the risks of electric shock,

ﬁre, and injury to persons, read all

the instructions before using the tool.

Work area

a) Keep the work area clean and well

lighted. Clutteredbenchesanddarkareas

increasetherisksofelectricshock,re,

andinjurytopersons.

b) Do not operate the tool in explosive

atmospheres, such as in the presence of

ﬂammable liquids, gases, or dust.Thetool

isabletocreatesparksresultinginthe

ignitionofthedustorfumes.

c)Keep bystanders, children, and visitors

away while operating the tool.Distractions

areabletoresultinthelossofcontrolof

thetool.

Personal safety

a)Stay alert. Watch what you are doing

and use common sense when operating

the tool. Do not use the tool while tired or

under the inﬂuence of drugs, alcohol, or

medication.Amomentofinattentionwhile

operatingthetoolincreasestheriskof

injurytopersons.

b) Dress properly. Do not wear loose

clothing or jewelry. Contain long hair.

Keep hair, clothing, and gloves away from

moving parts.Looseclothes,jewelry,or

longhairincreasestheriskofinjuryto

personsasaresultofbeingcaughtin

movingparts.

c) Avoid unintentional starting. Be sure

the switch is off before connecting to

the air supply.Donotcarrythetoolwith

yourngerontheswitchorconnectthe

tooltotheairsupplywiththeswitchon.

d)Do not overreach. Keep proper footing

and balance at all times.Properfooting

andbalanceenablesbettercontrolof

thetoolinunexpectedsituations.

english english

SAFETY SAFETY

e)Use safety equipment.Adustmask,

non-skidsafetyshoesandahardhatmust

beusedfortheapplicableconditions.

f)Always wear eye protection.

g)Always wear hearing protection when

using the tool.Prolongedexposuretohigh

intensitynoiseisabletocausehearing

loss.

NOTE: It is acceptable to add “for

extended periods” at the end of the ﬁrst

sentence if the tool sound level does

not exceed 85 dBA as determined

in accordance with Noise Emission,

Section 16.

h)WARNING: Risk of Electric Shock.

This tool is not provided with an insulated

gripping surface. Contact with a live wire

will also make exposed metal parts of

the tool live and a risk of electric shock

to the operator

i)Avoid body contact with grounded

surfaces such as pipes, radiators, ranges

and refrigerators.Thereisanincreasedrisk

ofelectricshockifyourbodyisgrounded.

j)Explore the workpiece to avoid contact

with hidden wiring.Thoroughlyinvestigate

theworkpieceforpossiblehiddenwiring

beforeperformingwork.Contactwithlive

wiringwillshocktheoperator.

Tool use and care

a)Use clamps or another practical way

to secure and support the workpiece to

a stable platform.Holdingtheworkby

handoragainstthebodyisunstableand

isabletoleadtolossofcontrol.

b)Do not force the tool.Usethecorrect

toolfortheapplication.Thecorrecttoolwill

dothejobbetterandsaferattheratefor

whichthetoolisdesigned.

c)Do not use the tool if the switch does

not turn the tool on or off.Anytoolthat

cannotbecontrolledwiththeswitchis

dangerousandmustberepaired.

d)Disconnect the tool from the air source

before making any adjustments, changing

accessories, or storing the tool.Such

preventivesafetymeasuresreducethe

riskofstartingthetoolunintentionally.

e)Store the tool when it is idle out of reach

of children and other untrained persons.

Atoolisdangerousinthehandsof

untrainedusers.

f)Maintain the tool with care.

Keepacuttingtoolsharpandclean.

Aproperlymaintainedtool,withsharp

cuttingedgesreducestheriskofbinding

andiseasiertocontrol.

g)Check for misalignment or binding of

moving parts, breakage of parts, and any

other condition that affects the tool’s

operation.Ifdamaged,havethetool

servicedbeforeusing.Manyaccidentsare

causedbypoorlymaintainedtools.Thereis

ariskofburstingifthetoolisdamaged.

h)Use only accessories that are identiﬁed

by the manufacturer for the speciﬁc tool

model.Useofanaccessorynotintended

forusewiththespecictoolmodel,

increasestheriskofinjurytopersons.

PipeCut Lower Guard

Checklowerguardforproperclosingbefore

eachuse.Donotoperatesawiflowerguard

doesnotmovefreelyandcloseinstantly.

Neverclamportiethelowerguardinto

theopenposition.Ifsawisaccidentally

dropped,lowerguardmightbebent.Raise

thelowerguardandmakesureitmoves

freelyanddoesnottouchthebladeorany

otherpart,inalldepthsofcut.

Checktheoperationandconditionof

thelowerguardspring.Iftheguardand

thespringarenotoperatingproperly,they

mustbeservicedbeforeuse.Lowerguard

mightoperatesluggishlyduetodamaged

parts,gummydeposits,orabuildupof

debris.Forallsawing,thelowerguard

shouldoperateautomatically.

Alwaysobservethatthelowerguardis

coveringthebladebeforeplacingsawdown

onbenchoroor.Anunprotected,coasting

bladewillcausethesawtowalkbackwards,

cuttingwhateverisinitspath.Beawareof

thetimeittakesforthebladetostopafter

switchisreleased.

Alwaysusebladeswithcorrectsizeand

shape(diamondvs.round)arborholes.

Bladesthatdonotmatchthemounting

hardwareofthesawwillrununpredictably,

causinglossofcontrol.

Neverusedamagedorincorrectblade

washersorbolts.Thebladewashersand

boltwerespeciallydesignedforyoursaw,

foroptimumperformanceandsafety

ofoperation.

Whenbladeisbinding,orwheninterrupting

acutforanyreason,releasethetriggerand

holdthesawmotionlessinthematerial

untilthebladecomestoacompletestop.

Neverattempttoremovethesawfromthe

workorpullthesawbackwardwhilethe

bladeisinmotionorKICKBACKmayoccur.

Investigateandtakecorrectiveactionsto

eliminatethecauseofbladebinding.

Service

a)Tool service must be performed only

by qualiﬁed repair personnel.

b) When servicing a tool, use only

identical replacement parts. Use only

authorized parts.

c)Use only the lubricants supplied with

the tool or speciﬁed by the manufacturer.

Air source

a)Never connect to an air source that is

capable of exceeding 200 psi (Poundsper

squareinch).Overpressurizingthetoolis

abletoresultinbursting,abnormal

operation,breakageofthetoolorserious

injurytopersons.Useonlyclean,dry,

regulatedcompressedairattherated

pressureorwithintheratedpressurerange

asmarkedonthetool.Alwaysverifyprior

tousingthetoolthattheairsourcehas

beenadjustedtotheratedairpressureor

withintheratedair-pressurerange.

b)Never use oxygen, carbon dioxide,

combustible gases or any bottled gas as

an air source for the tool.Suchgasesare

capableofexplosionandseriousinjuryto

persons.

SAVE THESE INSTRUCTIONS

english english

SAFETY

Safety information

Personal protective equipment

DANGER

DANGER OF BEING CAUGHT IN MOVING

PARTS

 Donotwearloosejewelry,clothing,

  oruniforms.Makesurethatpossible

  shirtsleeves,shoelaces,and/orpants

  cuffscannotbecaughtbythemachine’s

  movingpartsorbecomeentangled

  withanyotherobjectornaturalfeature

  atthejobsite.

 Tominimizethedangerofchoking,

  makesurethatanycollar,tie,orhood

  cannotbecomeentangledwiththe

  device,cords,oraccessories.

 Tominimizethedangerofentanglement,

  makesurethathairandheadgear

  cannotbecaughtbythedevice’s

  movingparts,cords,oraccessories.

Personalprotectiveequipmentmustconform

totheapplicablehealthandsafetyrequire-

ments.Alwaysusethefollowingpersonal

protectiveequipment:

•Hardhatconformingtooccupationalsafety

 requirements.

•Sufcienthearingprotection.

•Safetygogglesorvisorforeyeprotection.

•Cut-resistantsafetygloves.

•Non-skidsafetyshoesconformingto

 occupationalsafetyregulations.

•Breathingmask.

WARNING

INTOXICANTS:

Drugs,alcohol,andmedicationsmay

weakenattention,judgement,and/orthe

abilitytoconcentrate.Impairedreexes,

unsteadybalance,hallucinations,and

miscalculationsmaycauseseriouswork-

placeaccidentssuchaspersonalinjuries,

damagetotoolsandproperty,ordeath.

 Neverusethetoolifyouareunder

  theinuenceofalcohol,intoxicating

  medications,and/ordrugs.

 Ifyouknowabout,ornoticesomeone

  usingalcohol,drugs,orintoxicating

  medications,makesurethatheorshe

  isnotusingthetool.

Installation, use, and

maintenance:

precautionary measures

DANGER

EXPLOSIVES AND FLAMMABLE

MATERIALS, LIQUIDS, AND GASES:

DANGER OF EXPLOSION

Ifusedinexplosiveatmospheres,thetool

maycauseanexplosionand/orre.

Explosionsaredangerousandmaycause

extremelyseriousaccidents,injuries,or

death.Becausethetooloftencreates

sparkswhilesawing,itmustneverbeused

nearanykindofpotentiallyexplosiveor

highlyammablematerial,liquid,orgas.

Thoroughlyfamiliarizeyourselfwiththe

national,state-specic,andlocalsafety

instructionsrelatedtoworkingnearor

among,explosivematerials.

 Neverusethetoolnearexplosivesor

  highlyammablematerials,liquids,or

  gases.

 Neverworkinhighlyammableor

  explosiveatmospheres.

 Makesurethatyourworkareahas

  nohiddengassourcesorexplosives.

 Ifthereareexplosives,highlyammable

  materials,liquids,orgasesatyourjob

  site,makesurethattheydonotpose

  adangerandcannotcomeintocontact

  withsparkscreatedbythesaw.

SAFETY

Instructions pertaining to

a risk of ﬁre, electric shock,

or injury to persons

DANGER

ELECTRIC SHOCK

Ifthedevicecomesintocontactwithelectric

circuitsorotherpowersources,itmay

causeseriousinjuryordeath.Alwaysmake

suretherearenocables,wires,orcircuits

runninginsideornearthepipetobecut

thatcouldconductelectricitytothedevice

oruser.

 Donotworknearelectricalcircuitsor

  othersourcesofelectriccurrents.

 Makesurethatyourworkingareahas

  nohiddenelectricalcircuitsandthat

  thepipetobesawnisnotincontact

  withanykindofelectricalcircuit,power

  source,cable,wire,ortransformer.

 Makesurethatanywatercoming

  frominsidethepipeorexistingatthe

  jobsitedoesnotcausethedangerof

  electricshock,andthatnowatercomes

  intocontactwithanykindofelectrical

  circuit,powersource,cable,wire,or

  transformer.

WARNING

COMPRESSED AIR CAN CAUSE SERIOUS

INJURIES.

 Alwaysclosetheairfeed,releasethe

  pressurefromthepiping,anddetach

  thetoolfromtheairfeedwhenitis

  notbeingused,repaired,oradjusted,

  forexamplewhenbladesarebeing

  replaced.

 Neverchangebladesorservicethe

  toolwhileitisstillconnectedtothe

  compressedairsource.Alwaysmake

  surethedeviceisdetachedfrom

  thecompressedairsourcewhen

  performinganinspectionorservicing

  operation.Makesurethatthemotor

  iscompletelyshutoffandthatthe

  hosesarenotpressurized.

WARNING

WARNING OF VIBRATION

Avoidexposuretovibration;itcandamage

thenervoussystemaswellashinderblood

circulationinhandsandarms.Thismay

inturncausepaininsensitivejointsand

possibleoldinjuries.

 Alwaysusesharpbladeswhose

  conditionhasbeenchecked.Afaulty

  ordamagedblademustneverbeused

  forsawing,andshouldbereplaced

  withanintactblade.Dull,damaged,or

  faultybladesmayintensifyvibration.

 Avoidexposuretovibration.Long-term

  exposuretovibrationmaycause

  injuriestotheuser’sjointsand/or

  nervoussystem.

CAUTION

Only professional technicians may test

the Exact 360 AIR pipe saw. Thepipesaw

maynotbetestedorservicedbypersons

untrainedintheservicingofpneumatic

tools.Servicingpersonnelmustbeautho-

rizedtotestthesekindsoftoolsanduse

apneumaticsystemaccordingtonational,

state-specic,andlocalregulations.

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SAFETY

Safety information

•Overspeedcausedbyexcessiveair

 pressureshouldbeavoidedwiththe

 pressureregulators.Recommended

 pressuresandairquantitiesmustnot

 beexceededwhenusingthemachine.

 Excessivepressureorairquantitiesmay

 causethebreakageofthemachine,

 blade,andaccessories,orahazardous

 situationresultinginseriouspersonal

 injuryordamagetotheequipment.

•Couplingsandairhosesmustbeingood

 condition.Checkthecouplings,airhoses,

 andcompressorbeforeuse.Neverwork

 withadamagedcoupling,airhose,or

 compressor.

WARNING

ONLY USE BLADES DISPLAYING

THE EXACT BRAND NAME:

ExactALU180

ExactALU165

ExactDiamondX180

ExactDiamondX165

ExactCermetX180

ExactCermetX165

Donotuseothermanufacturers’

  blades.ExactToolsbladesarehigh

  qualityandhavebeendesigned

  specicallyfortheExact360AIR

  pipesaw.

Seethemanual’sOperating Instructions,

pages13-17.

WARNING

FAILURE TO COMPLY WITH THESE

OPERATING INSTRUCTIONS MAY RESULT

IN SERIOUS INJURIES OR DEATH.

 Makesurethatthepipebeingcutis

  correctlysupported,andthateachend

  ofthepipeonbothsidesofthesawing

  pointcannotcollapseuncontrollablyas

  thepipeisbeingcut.

 Makesurethatsparksdonotendanger

  peopleormaterials.Sparksmaycause

  accidentsiftheycomeintocontactwith

  ammablematerials,liquids,orgases.

  Seethesection Explosives and

Flammable Materials, Liquids and Gases,

page5.

 Personalprotectionequipmentmust

  beusedasdescribedinthechapter

  Personal Protection Equipment,page8.

 Slipping,stumbling,orfallingmustbe

  indicatedasthereasonforaserious

  accidentorfatality.Watchoutforexces-

  sivelylonghosesleftatthejobsite.

 Workcarefullyinunfamiliarlocations.

  Forexample,hiddenelectricalcables

  maycauseadanger.

 Maintainabalancedpositionanda

  steadyfoothold.

 Ifanimproperlyinstalledordamaged

  toolvibratesexcessively,reactquickly.

  Shutoffthedeviceorcutofftheair

  pressureifpossible.

Stayclearofspinningblades;therotary

  motionmaycontinueforseveralseconds

  aftertheairfeedhasbeenshutoff.Do

  notdetachthepipesawfromthepipe

  beforethespinningmotionhasstopped.

 Notethatcompressedairleftinthe

  hosecancauseanunintentional

  startup.Alwaysemptythehosecare-

  fullyafteruse.Neverdetacha

  pressurizedhose.

 Ifthereisafaultintheenergyfeed,

  presstheSTOPbutton(PictureA2).

General safety regulations

To reduce the risks of electric shock, ﬁre,

and injury to persons, read all the instruc-

tions before using the tool.

Ourobjectiveistomanufacturetoolsthat

enhanceworkingsafetyandefciency.The

mostimportantsafetyfactorforthisand

anyothertoolisITSUSER.Yourdiligence

andjudgementarethebestprotection

againstaccidentsandinjuries.Because

allpossibleriskfactorscannotbetreated

inthismanual,onlythemostimportant

arementioned.Onlyprofessionallytrained

usersmayinstall,adjust,orusethiscom-

pressedairtool.Thistooloritspartsmay

notbealteredinanyway.Donotusethis

toolifithasbeendamaged.Iftherating

platedisplayingthenominalspeedor

operationalpressure,orstickerswarning

ofdangers,arenolongerlegibleorhave

becomedetached,theymustbereplaced

immediately.

CONSULT THE FOLLOWING SOURCES

FOR FURTHER OCCUPATIONAL SAFETY-

RELATED INFORMATION:

•Otherguidelinesandbulletinsprovided

 withthetool.

•Youremployer,professionalassociation,

 and/orlaborunion

•“SafetyCodeforPortableAirTools”,

 (ANSIB186.1),atthetimeofpublication

 availablefromtheGlobalEngineering

 Documentsorganizationat:

 http://global.ihs.com/ortelephone

 number18008547179.Ifprocuring

 theANSIstandardsisdifcult,contact

 theANSIorganizationat:

 http://www.ansi.org/

•Additionalinformationconcerning

 occupationalhealthandsafetyis

 availablefromthefollowingwebsites:

 http://www.osha.gov(USA)

 http://europe.osha.eu.int(Europe)

SAFETY

WARNINGS RELATED TO THE COMPRESSED

AIR FEED AND COUPLINGS

•Compressedaircancauseseriousinjuries.

 Alwayschecktheconditionofthecou-

 plings,compressor,andhosesbeforeuse.

•Alwaysturnofftheairfeed,releasethe

 pressurefromthepipesand/orhoses,

 anddetachthetoolfromtheairfeed

 sourcewhenitisnotbeingused,repairs

 arebeingmade,orpartsarebeing

 changed.Aftertheshutoff,thehoseis

 emptiedbypushingtheSTARTbutton

 (PictureA1)tocutoffthecompressed

 airow.Themachinewillrunforafew

 seconds,afterwhichthehosewillbe

 emptiedofair.Watchoutforthespinning

 bladeandmakesurethatnothinghas

 beencaughtinthesaw’sbladeorother

 parts.Openthecouplingonlywhenyou

 aresurethatthehoseisunpressurized.

•Neverpointacompressedairhoseat

 yourselforanyoneelse.Alwaysmake

 surethatthecompressedaircannot

 sendobjectsormaterialsying

 dangerouslytowardsyourselforothers.

•Compressedairhoseswavingaround

 uncontrollablyareextremelydangerous

 andcancauseseriousinjuriestopeople,

 aswellasdamagetoequipment,

 materials,andthesurroundings.Always

 checkthatthehosesandcouplingsare

 intactandtightlyclosed.Makesurethat

 couplingsarealwayssecuredwitha

 durablesafetywire.Checkthesafety

 wire’sconditionanddurabilitybeforeuse.

•Ifyouuseaquickcoupling,alwaysmake

 surethatthecouplingsareintact.Always

 useasafetywirelooptopreventthe

 hoses’uncontrolledlooseningifthe

 couplingbreaks.Checktheuseofthe

 couplingswiththeapplicablesafety

 instructionsprovidedbythemanufacturer.

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SAFETY

READ THE INSTALLATION INSTRUCTIONS

CAREFULLY

•Ifgeneralpurposethreadedcouplingsare

 used,lockingpinsmustalsobeinstalled.

•Theairpressuremustnotexceed6.3

 bar(90PSI(Poundspersquareinch))

 orthepressurespeciedonthetool’s

 ratingplate.Exceedingthepressure

 recommendationcanresultinthe

 machine’sbreakageorahazardous

 situation.

•Checkthehose’sconditionbefore

 installation.Abrokenorwornouthose

 maycauseahazardoussituation.

WARNING OF CATCHING

•Stayclearofspinninggrindingdisksor

 blades.Notethatthebladewillcontinue

 tospinaftertheclosingoftheSTARTvalve

 anditmaycontinuespinningforseveral

 seconds.

•Entangledclothes,gloves,jewelry,ties,

 scarfsorlonghairinthetooloritsacces-

 soriescancausechoking,scalpinjuries,

 and/ordeepwounds.

Never open the blade guard (Picture A5) if

you are not sure if the blade or grinding disk

has stopped spinning.

WARNING CAUSED BY FLYING OBJECTS

•Themachiningofsteelandothermaterials

 canquicklygenerateyingdebris.

 Evensmallobjectscaninjuretheeyes

 andcauseblindness.

•Alwaysuseimpact-resistantprotective

 gogglesandasafetymaskwhenoperating

 thetool,workingnearbyinrepairand

 servicingareas,orchangingparts.

•Makesurethatotherusersinthesame

 areaarealsowearingprotectivegoggles

 andsafetymasks.

•Makesurethatthepipetobecutisrmly

 supported.Aweaklyorimproperlysupported

 pipemaycauseahazardoussituation.

•Makesurethatthesparksgeneratedby

 themachinecannever,underanycircum-

 stances,comeintocontactwithammable

 and/orpotentiallyexplosivematerialsor

 liquids.

•Makesurethatsparksorshavingspose

 nodangertootherpersonsatthejobsite.

EQUIPMENT-RELATED RISK FACTORS

•Beforechangingablade,alwaysshutoff

 theairfeed,releasetheairpressurefrom

 thehoseanddetachthetoolfromtheair

 feedsource.

•Useonlytherecommendedsizesand

 typesofblades.

•Neveruseadamagedblade.Alwayscheck

 theblade’sconditionbeforeuse.

•Checktheblade’sattachmentbeforeuse.

 Formoredetailedinstructions,seethe

Changing Bladessection,page24.

OPERATIONAL RISKS

•Usersandservicersmustbeableto

 physicallyhandlethetool’ssize,weight,

 andpower.

SAFETY INFORMATION

•Holdthetoolproperly:bereadytoreact

 toanyabnormalorsuddenmovement–

 keepbothhandsready.

•Neverusethetoolunlessthebladeis

 alignedwiththematerialtobecut.

•TheExact360AIRisdesignedtobeused

 withabladeguardthatmustalwaysbein

 placetoprovideprotectionfromshavings

 andotherdebris.Neveroperateapipe

 sawifthebladeguardisimproperly

 attached.

•Nevermovethemachinewhilethemotor

 isrunningorthebladeisrotating.

•Donotusethetoolifyouaretiredoryour

 alertnesshasbecomeimpairedforhealth

 reasons.

•Donotstartworkingifyourfootholdor

 balanceisunsteady.Fallingwhileholding

 asawcancauseahazardoussituation.

WARNINGS CAUSED BY REPETITIVE

MOVEMENTS

•Whenoperatingthetool,theusermay

 experiencediscomfortinhands,arms,

 shoulders,theneck,andotherpartsof

 thebody.

•Workwithacomfortablebutsecure

 stanceandavoidanawkwardorun-

 balancedworkingposition.Varyingyour

 positionduringlongertaskscanminimize

 discomfortandfatigue.

•Donotignoresymptomssuchas

 continuousorperiodicdiscomfort,pain,

 anxiety,ache,tingling,numbness,a

 burningsensation,orstiffness.Stop

 usingthetool,informyouremployer,

 andcontactadoctor.

WARNINGS OF NOISE AND VIBRATION

•Loudnoisescancausepermanenthearing

 defectsandotherproblemssuchas

 tinnitus.Usethehearingprotectors

 recommendedbytheemployeroroccupa-

 tionalhealthandsafetyregulations.

•Exposuretoexcessvibrationcancause

 cripplinginjuriestothenervoussystem,

 aswellasthebloodcirculationinhands

 andarms.Dresswarmlyandkeepyour

 handswarmanddry.Ifyouexperience

 numbness,tingling,painorpalenessof

 theskin,stopusingthetool,informyour

 employer,andcontactadoctor.

•Holdthetoolcorrectlywithoutexcess

 effort;theriskscausedbyvibrationgener-

 allyincreaseifyougripthetooltootightly.

AVOIDANCE OF UNNECESSARILY HIGH

NOISE AND VIBRATION LEVELS:

•Useandservicethetoolandselect,

 maintain,andchangetheequipmentand

 accessoriesaccordingtotheseoperating

 instructions.

•Usesoundattenuationmaterialsto

 minimizethenoisegeneratedbythe

 sawedpipe’sresonance.

JOB SITE-RELATED WARNINGS

• Keep the work area clean and well lighted.

Clutteredbenchesanddarkareasincrease

 therisksofelectricshock,re,andinjury

 topersons.

•Donotusethesawinareasoronterrain

 wherethereisthedangeroffallingorslip-

 ping.Makesurethatyourworkingposition

 isassteadyaspossibleandthatyouhave

 asecurefoothold.

•Alwaysmakesurethattheditchorshaft

 inwhichyouareworkingisproperlyrein-

 forcedandthatitsedgesarenotindanger

 ofcollapsing.Makesurethattheterrainis

 notindangerofgivingwayorsettling.

•Ifthecuttingoperationisinaditchor

 trench,accesstotheSTOPbuttonmaybe

 limited.Alwayshaveaco-workerbeready

 toturnofftheairfeedtothetoolinthe

 eventofanemergency.Aseparateairfeed

 withashutoffdevicecanalsobeused

 foremergencysituations.

• Do not operate the tool in explosive

atmospheres, such as in the presence of

ﬂammable liquids, gases, or dust.Thisis

 inthemanual,butthewordingisdifferent.

 Thetoolisabletocreatesparksresulting

 intheignitionofthedustorfumes.

•Makesurethattherearenounderground

 electricalcables,gassources,ammable

 materials,orotherpotentiallydangerous

 objectsthatcouldcauseahazardous

 situation.

•Slipping,stumbling,orfallingcanresultin

 aseriousaccidentordeath.Watchoutfor

 hosesatthejobsiteorworkingplatform.

•Avoidtheinhalationofdustandvapors,as

 wellasthehandlingofjobsitewastethat

 couldcausehealthhazardssuchas,for

 example,cancer,birthdefects,asthma,

 and/ordermatitis.Usedustextraction

 equipmentandabreathingmaskwhen

 thematerialtobecutreleasesairborne

 particles.

• Keep bystanders, children, and visitors

away while operating the tool.Distractions

 areabletoresultinthelossofcontrolof

 thetool.

SAFETY

14 15

english english

SAFETY & ENVIRONMENT

Environment

Separatecollection.WhenyourExact360

AIRmachineiswornout,donotdisposeof

itwithnormalhouseholdwaste;theproduct

mustberecycledseparately.Theseparate

collectionandrecyclingofusedproducts

andpackagingfacilitatestherecoveryof

materials,reducesenvironmentalpollution,

anddecreasesthedemandforraw

materials.Localregulationsallowthe

deliveryofhouseholds’pipesawsto

municipalwastedumpsoradealerwhen

buyinganewproduct.

•Somesawinggeneratesdustcontaining

 chemicalsthat,accordingtothestateof

 California,cancausecancer,birthdefects,

 andotherreproductiveharm.

Examples of these kinds of chemicals include:

•leadfromlead-basedpaints,

•crystallinesilicafrombricks,cement,and

 othermasonryproducts,

•arsenicandchromiumfromchemically-

 treatedrubber.

Yourriskfromtheseexposureswillvary

dependingonhowoftenyoudothistype

ofwork.

Toreduceyourexposuretothesechemicals,

workinawellventilatedareaanduse

approvedprotectiveequipmentsuchasdust

masksspecicallydesignedtolterout

microscopicparticles.Workingwithout

theappropriateprotectiveequipmentis

prohibited.

•Beextremelycarefulwhenworkingin

 unfamiliarworksurroundings;theremay

 behiddendangerssuchaselectrical

 cables,aswellasgas,water,orother

 pipes.

•Thistoolisnotintendedforuseinpoten-

 tiallyexplosiveatmospheres,norisit

 insulatedtoprovideprotectionfrom

 electricshockifitcomesintocontact

 withanelectricalpowersource.

DO NOT DESTROY THIS MANUAL

– GIVE TO THE USER

Rating plate and stickers

Theproductisfurnishedwitharatingplate

andstickersdisplayingimportantsafety

andproductinformation.

GUARANTEE

Operational instructions

Pipesawsaredesignedwithagripperunit

thatensuresthesaw’ssecureattachment

tothepipe.Thesawisattachedbyturning

thegripperadjustmentlock(PictureA4)

andbytighteningitsecurelytothepipe.

Makesurethatallofthegripper’swheels

turnfreelyandthatthereisnosandor

debrisbetweenthejoints.Ifdebrisorsand

ispresent,thegrippermustbecleaned

beforebeginningthework.Ifafaultis

detectedinthegripperunit’smechanism,

thesawcannotbeused.

Guarantee

Theguarantee’stermsbecameeffective

on1January2017.IfExact360AIRsaw

becomesunusableduetomaterialor

manufacturingfaultsduringtheguarantee’s

periodofvalidity,wewillrepairtheExact

360AIRpipesaworsupplyanewor

factory-reconditionedExact360AIRsaw

freeofchargeaccordingtoourdiscretion.

GUARANTEE PERIOD 

TheExactToolsguaranteeisvalid12

monthsfromthedateofpurchase.

The guarantee is valid only if:

1.adatedpurchasereceiptisfurnishedto

  theauthorizedservicingcompanyoritis

  downloadedonourwebsiteinconnection

  withtheregistrationoftheguarantee.

2.theExact360AIRsawhasnotbeen

  misused.

3.noattempthasbeenmadebynon-

  approvedpersonstorepairthesaw.

4.theExact360AIRsawhasbeenused

  accordingtotheseoperating,safety,

  andservicinginstructions.

5.theExact360AIRsawhasbeen

  deliveredtoanauthorizedservicing

  companyduringtheguarantee’speriod

  ofvalidity.

NOTE:

TheExact360AIRsawshouldbe

furnishedtoanauthorizedrepairshop

withdeliveryexpensespaid.IftheExact

360AIRsawisrepairedwithinthescope

oftheguarantee,theproductwillbe

returnedwiththedeliveryexpensespaid.

IftheExact360AIRsawisnotrepaired

withinthescopeofthe,guarantee,the

deliveryexpenseswillbethecustomer’s

responsibility.

GUARANTEE’S LIMITATIONS:

Theguaranteedoesnotthecoverfollowing

parts,services,ordamages:

•Sawbladesanddiamondblades

•Gripperunit’swheels.

•Bladeange.

•Attachmentange.

•Pullingangewasher.

•Airmotorvane’sandsealings.

•Normalwear.

•Misuseorfaultsanddamagesresulting

 fromaccidents.

•Water,re,andphysicaldamages.

•Motorbreakageorotherdamagecaused

 bydirtoranunsuitablegradeofoil.

•Damagesresultingfromtheuseof

 airwhosepuritylevelfallsbelowits

 referencevalue.

•Damagesresultingfromtheuseofair

 volumesorairpressuresexceedingtheir

 referencevalues.

Asaresultofcontinuousproductdevelop-

ment,theinformationinthismanual

maychange.Changesarenotannounced

separately.

Rating plate with following information:

ExactPipeCut360AIR

Pressuremax.6.3BAR

(90PSI(Poundspersquareinch))

Airowmax.3.9m3/min(140cfm)

Blade180mmor165mm(7”or6.6inch)

Maxno-loadspeed4500rpm

(Revolutionsperminute)

ULcerticationmarkSA44839

MadeinEU

www.exacttools.com

Manufacturer:

ExactToolsOy

Särkiniementie5B64

FI-00210Helsinki

Finland

SA44839

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english english

OPERATIONAL INSTRUCTIONS

BEFORE USING THE PIPE SAW,

CHECK THAT:

•theslidinglowerbladeguardslidesfreely.

•themotorunit’slockingmechanism

 functionsperfectly.

•thegripperunit’swheelsturnfreely.

•thecompressedair’spressureandout-

 putcomplywiththemanual’srecommen-

 dations.

•thepipetobecutisrmlysupportedon

 bothsidesofthecuttingpoint.

•thecompressedairhoseshavebeen

 attachedproperly.

•thesafetywirepreventingthehose’s

 detachmentfromthemachineissecurely

 inplace.

•youhavetherighttypeofblade,

 specicallydesignedtocutthematerial

 tobesawed,installedinthemachine.

•thebladeisingoodconditionandistight.

•youhavetheproperpersonalprotection

 equipmentasspeciedintheoperational

 safetysectionofthismanual.

•thereisenoughoilintheoiltank.

NOTE:themotorwillnotstartifthereis

notenoughoilintheoiltank.Iftheoil

startstorunlowduringthesawing,the

motorwillshutoffandnotstartbefore

theoiltankhasbeenlled.

StartthemotorbypushingtheSTART

button(PictureA1).MakesurethatSTOP

button(PictureA2)hasbeenpulledtoits

out-position.IftheSTOPbuttonisatits

in-position,themotorwillnotstart.Begin

sawing within 15 seconds after the

motor has been turned on to avoid running

the motor unloaded or at overspeed.

PICTURE A

A1 START button

A2 STOP button (air current shutoff switch)

A3 Locking pin

A4 Gripper adjustment lock

A5 Blade guard

A6 Locking pin hole

A7 Gripper’s wheels and ball bearings

A8 Adjustment screw

A9 Adjustment screw

A10 Adjustment pointer

A11 Inlet coupling

A12 Measuring edge

A13 Oil tank cap

A14 Gripper’s joints

A13

A8 A10

A4 A6

A11

A12

A14

DETERMINATION OF PIPE’S SAWING POINT

Markthesawingpointonthepipetobecut

inawaythatdeductsoneinchfromthe

requiredmeasurement.Theblade’spointof

contactwiththewallofthepipeisoneinch

fromthemeasuringedgeinthedirectionof

thesaw’sgripperunit.Alwayskeepinmind

thatthemeasuringedgeissetoneinch

morethan,orcorrespondinglylessthan,

therequiredmeasurementdependingfrom

whichdirectiontherequireddimensionis

beingcalculated.

ATTACHMENT OF PIPE SAW TO PIPE

Placethepipesawabovethepipetobe

sawn,ensuringthatthegripperenclosesthe

pipetobesawn.Thediameterofthepipe

saw’sgrippercanbeadjustedwiththegripper

adjustmentlock(PictureA4).Placethepipe

sawatthedesiredpositionbyusingthe

measuringedgepartofthebladeguard.

(PictureA12).Adjustthegripperunitac-

cordingtothepipe’sdiameterbyturningthe

pipesaw’sgripperadjustmentlock(Picture

A4)andtighteningthesawagainstthepipe.

Makesurethatthecompressedairhoseor

anyotherobjectisnotcaughtbetweenthe

gripperandthepipetobecut.Neverbegin

sawingifyourngers,oranyotherimproperly

placedclothesorothertools,arebetween

thegripperandthepipe.Alsoremoveany

possiblesandand/orotherdebrisfrom

underthegripper.Makesurethatthesaw

travelsfreely.Ifthesawisnotmovingprop-

erly,detachthesawfromthepipeandcheck

thegripper’swheelsandballbearings,(Picture

A7)cleaningandoilingthemifnecessary.If

thesaw’sgripperunithasbeendamaged,the

machinecannotbeuseduntilitisrepaired.

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PIERCING AND SAWING OF PIPE WALL

Makesurethatallpersonsworkingnear

thepipesawhavetheappropriatepersonal

protectionequipment.

Firmlygripthesaw’soperatinghandle

(PictureD1)withyourrighthandandhold

thegripperadjustmentlock(PictureA4)

withyourlefthand.

Piercethepipe’swallbygentlypushing

thepipesaw’soperatinghandledirectly

downwardswithanevenpressureuntil

thebladehascutthroughthepipe’swall

andthemotorunithaslockedinthe

sawingposition.Youwillfeelthelocking

whenthelockingpin(PictureA3)snaps

intotheslotdesignedforit(PictureA6)

andmovesslightlytotheright.

Nowthatthepipesawislockedinthe

sawingpositionandyoucansafelybegin

thepipe’scircularsawing.Neverfeedthe

sawinthewrongdirection.

FILLING OF OIL TANK

Whentheoiltank’spistonisvisibleinthe

oillevelsightglass,andthemotorisnot

runningotherthanbypressingtheStart

button,oilshouldbeaddedtotheoiltank.

Thepistonmustalwaysbepresseddown-

wardswhenoilisbeingadded.

Makesurethatthepressurehasbeendis-

connectedfromthesawandthattheintake

hoseisdetached.Unscrewtheoiltank’s

cap.Useacleantoolsuchasascrewdriver

topresstheoiltank’spistonintothedown-

wardposition.Thispressingisdonethrough

theholeintheoilcap.Whilepressing,make

surethatthethreadinginsidethehole

remainsundamaged.Afterpressing,the

pistonwillnolongerbevisibleintheoillevel

sightglass.Thebestwaytolltheoiltank

iswithahypodermicsyringe.Thevolume

ofthetankisapproximately0.05liters,or

about3cubicinches.Afterthelling,screw

theoiltankcapbackinplace.Anypossible

oilspillageshouldbecarefullywipedaway.

NOTE! The level of the oil, for example at

the halfway mark, may be visible in the

tank’s oil level sight glass. This does not,

however, indicate the actual level of the oil.

The position of the piston, also visible in the

oil level sight glass, provides the only true

indication of the amount of oil in the tank.

When the piston has been pushed down it is

no longer visible in the oil level sight glass.

OPERATIONAL INSTRUCTIONS

D1 D2

PICTURE D (Pipe cutting)

D1 Handle 1

D2 Handle 2

D3 Handle 3

D4 Handle 4

D5 Handle 5

D6 Handle 6

1. 2. 3. 4.

Releasethemotorunittotheupperposi-

tionbypullingthelockingpin(PictureA3)

andpresstheSTOP(PictureA2)button

immediatelytoturnoffthemotor.Always

avoidusingthemotorwithoutloading.

OPERATIONAL INSTRUCTIONS

Thefeedingspeedisselectedaccordingto

thepipe’smaterialandwallthickness.An

excessivefeedingspeedcandamagethe

blade,overloadthepipesaw,andcause

apoorsawingresult.Controlthefeeding

speedduringtheentiredurationofthe

cutting.Nevercompletelyletgoofthesaw

whilecutting.

THE PIPE’S CIRCUMFERENTIAL SAWING

CONSISTS OF FOUR STEPS:

1.Beginthesawingbyfeedingthepipe

 sawforwardwhilegrippingthehandles

 (PictureD1andD2)untilyouhave

 sawedapproximatelyone-fourthof

 thepipe’scircumference.

2.Changeyourgriponthehandles:

 (PictureD4andD5)nowthepipesaw’s

 ownweighthelpsthefeedingmotion

 andyoucanalsoslightlybrakethe

 feedingspeed.

3.Whenthepipesawisunderthepipe,

 changethepositionofyourgriponthe

 handles(PictureD2andD3)andpull

 thepipesawforwardandupwardsuntil

 youhavesawedapproximatelythree-

 fourthsofthepipe’scircumference.

4.Onceagainchangethepositionofyour

 griponthehandles(D1andD6)and

 feedthepipesawuntilthecuttingis

 completed.

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Ifproblems,unusualnoises,orexcessive

vibrationsoccurringduringthepiercingor

sawingprocessrequirethesawingtobe

interruptedbeforethepipehasbeencut,

turnoffthemotorbypushingtheSTOP

button(PictureA2)andreleasetheblade

bypullingthelockingpinout(PictureA3).

Whentheproblemthatcausedtheinterrup-

tionhasbeenclariedandxed,resume

sawingaftercheckingthatthesaworblade

hasnotbeendamaged.Neverstartthe

motorwhenthemotorunitislockedinits

sawingpositionorwhentheteethofthe

bladeareincontactwiththepipetobesawn.

UNDERWATER SAWING

Ifthepipetobecutispartiallyorcompletely

underwater,oritispossiblethatwatercoming

fromwithinthepipewillraisethewaterlevel

atthecuttinglocationsohighthatthesaw

willremainsubmergedduringthecutting

period,anadditionalhoseshouldbeused

intheairexhaustopening.Thelengthofthe

additionalhoseshouldenableittoreach

abovethewatersurfaceduringtheentire

durationofthecutting.Connecttheadditional

hosebythreadinga¾inchthreadtothe

openingontherearsectionofthepipesaw

(PictureA11).Makesurethatthehosecannot

wavearounduncontrollably,whichcould

causeahazardoussituation.Ifnecessary,

useasafetywiretosupporttheadditional

hose,whichshouldalwaysbeintact.

Anexhaustpipeattachedtothemachine

candetrimentallyaffectsawingefciency,

particularlyifthepipeislongorhasa

smalldiameter.Whencarryingoutunder-

watersawing,theparticipationofatleast

twoworkersisrecommended.Oneworker

supervisestheprogressofthework,and

isclosetothecompressedairshutoff

valveincaseapossibleemergencyshut-

downofthemachineisnecessary.The

otherworkerperformstheactualsawing.

USE IN COLD CONDITIONS

WARNING: Usewarmsafetygloveswhen

handlingthesawincoldconditions.Cold

metalmaycauseskininjuries.

Incoldconditions,notethepossibledevelop-

mentofbrittlenessinthematerialtobecut.

Checkthebladescrew’stightnessbefore

cuttingbyusingtheopen-endwrench

(PictureB3)andhexsocketkey(PictureB2).

Checkbeforeusethatthereisnomoistureor

iceinsidethecompressedairhoseyouare

using.Possibleexcessmoistureandpieces

oficemaydamagethehose,resultingin

personalinjuriesordamagetothematerials.

Makesurethatyouuseoilthatsuitsthe

operationofcompressedairmachinesin

coldconditions.Whenthetemperaturefalls

under–5°C(23°F),makesurethatthe

pourpointofthemachine’slubricationoil

islowerthan–25°C/–13°F.

Becausemoistureremaininginthepipe

saw’smotor,lubricationsystem,andother

channelsmayfreeze,thepipesawshould

bestoredandmaintainedinawarm

location.Toremoveanycondensatewater

thathasenteredwiththecompressedair,

adrycuttingshouldbemadewiththepipe

sawindoorsandindryconditions.The

streamofwarmanddrycompressedairfed

throughthepipesaw’smotor,lubrication

system,andairventswillremovepossible

moistureandreducetheriskoffreezing.

Donotusesolvent-bornede-icinguids

thatcoulddamagethelubricationsystem.

STORAGE

Storethepipesawinadrylocationshielded

fromdirectsunlight.Donotstorethepipe

sawonweakstructuresorawobblyshelf.

Makesurethatthestoragelocationcansup-

porttheweightofthepipesaw.Protectthe

pipesawanditspartsfrompossibledents.

OPERATIONAL INSTRUCTIONS TOOL USE AND SERVICE

Tool use and care

a) Use clamps or another practical way

to secure and support the workpiece

to a stable platform.Holdingthework

 byhandoragainstthebodyisunstable

 andisabletoleadtolossofcontrol.

b) Do not force the tool.Usethecorrect

 toolfortheapplication.Thecorrecttool

 willdothejobbetterandsaferatthe

 rateforwhichthetoolisdesigned.

c)Do not use the tool if the switch does

not turn the tool on or off.Anytoolthat

 cannotbecontrolledwiththeswitchis

 dangerousandmustberepaired.

d)Disconnect the tool from the air source

before making any adjustments,

changing accessories, or storing the

tool.Suchpreventivesafetymeasures

 reducetheriskofstartingthetool

 unintentionally.

e)Store the tool when it is idle out of

reach of children and other untrained

persons.Atoolisdangerousinthe

 handsofuntrainedusers.

f)Maintain the tool with care.Keepa

 cuttingtoolsharpandclean.Aproperly

 maintainedtool,withsharpcutting

 edgesreducestheriskofbindingandis

 easiertocontrol.

g)Check for misalignment or binding of

moving parts, breakage of parts, and

any other condition that affects the

tool’s operation.Ifdamaged,havethe

 toolservicedbeforeusing.Many

 accidentsarecausedbypoorlymain-

 tainedtools.Thereisariskofburstingif

 thetoolisdamaged.

h)Use only accessories that are identiﬁed

by the manufacturer for the speciﬁc

tool model.Useofanaccessorynot

 intendedforusewiththespecictool

 model,increasestheriskofinjuryto

 persons.

Service

a)Tool service must be performed only by

qualiﬁed repair personnel.

b)When servicing a tool, use only

identical replacement parts. Use only

authorized parts.

c)Use only the lubricants supplied

with the tool or speciﬁed by the

manufacturer.

d)Alwayscleanthebladeguard’sinside

 surfaces(PictureC1),ifyouhavesawed

 plasticandarenowsawingmetalpipes.

 Thewarmingofthemetalshavingsand

 bladefromthesawingmaycausethe

 plastictomeltorsmolder,possibly

 releasingtoxicgases.Cleantheblade

 guardregularlyandpayparticular

 attentiontothefunctioningofthelower

 bladeguard(PictureC7).Thelowerblade

 guardshouldmovefreely,andmakesure

 thatthereisnodebris,shavings,orsand

 initsmechanism’smovingpartsthat

 couldimpairitsfunctioning.

e)Cleanthegripperunitregularlywith

 cleancompressedair.Lubricatethe

 gripper’strapezescrew,transfernuts,

 wheels,hinges(PictureA14),andball

 bearingswiththeapplicableoil.Check

 thatthereisnodebris,chips,orother

 materialsthatcouldhinderitsfunctioning

 inthegripper.

STRAIGHTNESS SAWING ADJUSTMENT

Opentheadjustmentscrews(PictureA8)

and(PictureA9)turnthetoolinthe

adjustmentpointer(PictureA10)asshown

inthepicture:ifyouwantthatsawingto

gomoretotheleft,turntheentiremotor

unittotheright.

22 23

english english

TECHNICAL DATA

Technical data

Whileblowingair,beparticularlycareful

  whenhandlingthecompressedairhose;

  theendofahosewavingaround

  uncontrollablymayinjuretheuser.

•ExactPipeCut360AIR

•MinimumPipeOD60mm(2inch)

•MaximumPipeOD355mm(14inch)

•Weight26.8kg(59lbs)

•Pressuremax.6.3bar(90PSI)

 (Poundspersquareinch)

•Freeairvolumemax.3.9m3/min

 (140cfm)

•Blade180mmor165mm(7”or6.5”)

•Maxno-loadspeed4000rpm

 (Revolutionsperminute)

•Airintakeandexhaustcouplings¾NPT

 insidethread

•Airqualityrequirement,40microns/m3

 orbetter

•Operatingtemperature+40°C––20°C/

 104°F––4°F

NOTE! If the recommended pressure and

air quantity are not attained, the machine

can be used normally, but the machine’s

efciency and working speed will decrease

correspondingly. The machine is not recom-

mended for use in conditions where the

recommended pressure and air volume are

less than half of the recommended values.

RECOMMENDED MOTOR LUBRICATION OIL

MOBILDTE24ISOVG32Temperaturerange

ofthisoilis+5°Cupto+40°C(41°Fup

to104°F)Ifthetemperatureislowerthan

+5°C(41°F)athinneroilmustbeused.

THE EXACT 360 AIR MACHINE CUTS

ALL KNOWN PIPE GRADES AND

WITH THE FOLLOWING BLADES:

•DiamondX180andX165Discs,for

 cuttingcastirononly.

•ExactALU180and165,aluminumand

 allkindsofplastics.

•ExactCermet180and165,forcutting

 steelandstainlesssteel.

Themotor’sinteriorpartsshouldbewashed

withcleaninguids,notblowncleanwithair

jets.Donotusestrongsolvents.

Onlyprofessionallycapabletechnicianscan

testtheExact360AIRpipesaw.Thepipe

sawcannotbetestedorservicedbypersons

whohavenotbeentrainedintheservicing

ofpneumatictools.Theymustbeauthorized

totestthesekindsoftoolsandusepneu-

maticsystemsaccordingtonational,state-

specic,andlocalregulations.

DELIVERY CONTENT

•Exact360AIR

•Bladekey/straightnesssawing

 adjustmentkey

•OperatingInstructions

NOTE:

•SawBlade/DiamondDiscnotincluded

•Additionalhosenotincluded

  150/6 33.7/1.35 26.2/1.03

  200/8 35.8/1.40 28.3/1.11

 250/10 39.0/1.55 31.5/1.24

 300/12 42.3/1.70 34.8/1.37

 350/14 45.0/1.80 37.5/1.47

CUTTING DEPTHS

Cutting depth mm /inch

blade 165 mm / 6.5”

Pipe diameter

DN mm / inch

Cutting depth mm /inch

blade 180 mm / 7”

TOOL USE AND SERVICE

FILLING OF OIL TANK

WARNING:

 Useonlythecorrecttypeofoil

 speciedforthispurpose.

 Keepdebris,sand,orshavingsfrom

 passingintotheoiltank.Unwanted

 materialsintheoiltankcandamage

 thelubricationsystemorthedevice’s

 otherprecisionmechanics.

Opentheoiltankcap(PictureA13)byusing

thehexsocketkey(PictureB2).Useappro-

priateefforttopressthepistoninsidethe

oiltankdownbyusingacleanstick-liketool

suchasascrewdriver.Youwillfeelthe

downwardmotionofthepistonwhenit

clicksinplace.Pouroilintotheoiltank

usingasuitabledosingfeederorfunnel

toavoidspillage.Whentheoiltankisfull,

screwtheoiltankcaprmlyinplace.

Thepistoninsidetheoiltankwillsnap

backtoitsinitialpositionwhenthemotor

isstarted.

WINTERTIME USE

Whenthetemperaturefallsunder–5°C(23°F),

makesurethatthepourpointofthemachine’s

lubricationoilislowerthan–25°C/–13°F

Air source

a)Never connect to an air source that is

capable of exceeding 200 psi (Pounds

per square inch).Overpressurizingthe

 toolisabletoresultinbursting,

 abnormaloperation,breakageofthe

 toolorseriousinjurytopersons.

 Useonlyclean,dry,regulatedcompressed

 airattheratedpressureorwithinthe

 ratedpressurerangeasmarkedonthe

 tool.Alwaysverifypriortousingthetool

 thattheairsourcehasbeenadjustedto

 theratedairpressureorwithintherated

 air-pressurerange.

b)Never use oxygen, carbon dioxide,

combustible gases or any bottled gas

as an air source for the tool.Such

 gasesarecapableofexplosionand

 seriousinjurytopersons.

c)BeforeconnectingtheExact360AIRto

 thecompressedairhose,alwaysrunthe

 compressoruntilitreachesitsoperating

 temperature.Whenthecompressorhas

 reacheditsoperatingtemperature,blow

 compressedairoutofthehosetoremove

 anypossiblyaccumulatedwaterordebris.

 Connectthecompressedairhoseto

 themachineonlyafterthehosehasbeen

 cleaned.

24 25

english english

WARNING

 Neverchangethebladeifthemachine

 isconnectedtoacompressedair

 sourceoryouarenotsureifthemotor

 hascompletelystopped.

Alwaysuseundamagedtoolswhenchanging

blades.Damagedtoolswillnotnecessarily

achievetherequiredtightnessfortheblade’s

attachmentcomponents,whichmaycause

looseningwhilesawing.

Donotuseothermanufacturers’blades.

Donotuseanuncheckedblade.

PICTURE C

Changing blades

Checktheconditionoftheblade.Cutting

withadullbladecausesextrastrainon

themachineandcanleadtoasignicantly

poorersawingresult.Adullordamagedblade

mustbeimmediatelyreplacedbyanewor

sharpenedblade.Sawingwithadullor

damagedbladecancauseextrasparking,

detachedsawteeth,andthusahazardous

situationtopersonsand/ormaterials.

Neversawwithabentordamagedblade.

Thetoolsusedtochangebladesare

suppliedwiththemachine.Abladecan

alsobechangedwithothercorrectly-sized

hexsocketkeysandopen-endwrenches.

TheExact360AIRpipesaw’sbladescan

bechangedinjobsiteconditions.

C1 Blade guard

C2 Blade screw

C3 Pullingangewasher

C4 Attachmentange

C5 Blade

C6 Bladeange

C7 Lower blade guard

TOOL USE AND SERVICE

Openthebladeguard(PictureC1)with

thehexsocketkey(PictureB2).Aftersetting

thebladeguardaside,opentheblade

screw(PictureC2)withthehexsocketkey

andopen-endwrench(PictureB3).Use

theopen-endwrenchasacounterforce

topreventaturningmotionbysettingthe

pullingangewashersecurelyintheplace

designedforit,afterwhichthebladescrew

willopenbyturningthehexsocketkey.

Useforceifthescrewistight.Remove

thepullingangewasher(PictureC3)and

theattachmentange(PictureC4),after

whichyoucansettheblade(PictureC5)

inplace.Makesurethatthebladeange

locatedundertheblade(PictureC6)

issecurelyinplaceandthatthereare

noshavings,debris,sandorotherfunc-

tionallydetrimentalmaterialsbetween

thebladeangeandthenewlyinstalled

blade.Alsocheckthattherearenoshav-

ings,debris,sand,orotherfunctionally

detrimentalmaterialsintheattachment

ange,screws,orpullingangewasher.

Ifthereisunwantedmatterintheblade

orotherparts,thepartsmustbecleaned

beforetheirinstallation.Whenthenew

bladehasbeensecurelyplacedover

thebladeange,settheattachmentange

carefullyovertheblade,thenre-attach

thepullingangewasherandscrew.

Tightenthescrewwiththeopen-endwrench

byusingthepullingangewasheras

acounterforce.

PICTURE B

(overview and tools)

B1 Exact 360 AIR

B2 Hex socket key

B3 Open-end wrench

B4 Operating instructions

TOOL USE AND SERVICE

Exact Tools Oy

Särkiniementie5B64

00210HELSINKI

FINLAND

Tel+35894366750

FAX+358943667550

[email protected]

www.exacttools.com

eXact PipeCut AIR 360 User manual

Brand: eXact

Model: PipeCut AIR 360

Category: Power tools

Type: User manual

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PipeCut+Bevel AIR 360

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eXact PipeCut AIR 360 User manual

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