MHS Boilers IC 410 21 Operating And Maintenance Manual

Brand: MHS Boilers

Model: IC 410 21

Type: Operating And Maintenance Manual

This manual is also suitable for

"MHS Boilers IC 410 21" is a versatile and efficient machine designed for slicing and portioning a variety of products, including raw or deeply cooled meat, sausages, cheese, or fish. With its compact design and user-friendly interface, the IC 410 21 is an excellent choice for small to medium-sized businesses or food processing operations.

The IC 410 21 features a durable construction and high-quality components, ensuring longevity and reliability. It is equipped with a sharp blade that delivers precise and consistent cuts, reducing waste and improving product presentation. The adjustable slicing thickness allows for customization to meet specific requirements, while the variable speed control provides optimal slicing efficiency.

Mod. IC Version 01 Page 1-34

OPERATION- AND MAINTENANCE

MANUEL

INDUSTRIE SLICER

IC 410/21

IC 610/21

IC 700/21

IC 700/25

IC 1050/21

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Table of Contents

1. General

1.1 Warranty

1.2 Field of application

1.3 Table of comparison

1.4 Copyright

2. Safety and safety installations

2.1 Explanation of symbols and instructions

2.2 General safety regulations

2.3 Safety installations

2.4 Daily safety inspection

3. Technical description

3.1 Dimensions

3.2 Technical Data

3.3 Machine components

3.4 Control

3.4.1 Explanation of key pad

3.4.2 Reading on display

3.5 Environmental influences

4. Installation

4.1 Explanation of key pad

4.2 Electrical connection

5. Operation

5.1 Trial operation

5.2 Positioning of product

5.3 Cutting process

5.4 Programmimg

5.4.1 Programm-no. 0

5.4.2 Programm-no. 1 – 25 (Section – programm)

5.4.3 Programm-no 26 – 49 (Standard – programm)

5.4.4 Programm-no. 50 – 75 (Continuos slicing - programm)

5.5 How to check the blade

5.6 Double blade operation

5.7 Slicing with cutting frame

5.8 Problem solving

5.9 Failure

6. Cleaning and care of the appliance

6.1 Cleaning of the forward feed conveyor belt

6.2 Preparing for cleaning

6.3 Cleaning

6.4 Care

7. Maintenance and Inspection

7.1 How to change the blade

7.2 Readjustment rollers

7.3 How to change the spindle belts

7.4 Maintenance spindle

7.5 Exchanging of the conveyor belts

8. Spare part list (Enclosure)

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1. GENERAL

Dear customer,

This operation and maintenance manual makes it easy for you to get to know the Slicing

and Portioning machine IC 610/21 and how to use it properly. This manual contains

important information and instructions which help make it possible to operate the Slicing

and Portioning machine safely, correctly, and economically. Your attention and

consideration of the material contained in this manual will help to reduce potential danger,

repairs and out of operation time as well as extending the dependability and life-

expectancy of the machine.

It is necessary to comply with all safety requirements before bringing the machine into

operation.

The general safety and accident prevention regulations as well as those from local trade

and professional associations must be abided by at all times. All safety instructions from

this manual are to be observed. Only qualified and trained personnel are allowed to

operate the Slicing and Portioning machine. The machine may only be used according to

regulations.

We can no longer uphold our guarantee obligations as specified in the terms of delivery in

the case when maintenance work is negligibly or improperly executed. Only original MHS

spare parts guarantee quality and exchangeability. We draw your attention to the fact that

we assume no liability for damage or operational disturbances resulting from failure to

comply with the guidelines and instructions set out in this Operation and Maintenance

Manual.

The recognised technical regulations for safe and correct work procedures must be

complied with in addition to the accident prevention regulations expressed in this manual,

those regulations valid in the country where the machine is to be used and to those

regulations mandatory at the workplace.

Should you have any questions which are not sufficient answered by this manual, please

turn to our customer service.

MHS Schneidetechnik GmbH

Seestrasse 7

D-74232 Abstatt

Telefon: (0 70 62) 91 08 - 40

Telefax: (0 70 62) 91 08 – 42

E-Mail: [email protected]

Internet: www.mhs-schneidtechnik.com

Mod. IC Version 01 Page 4-34

1.1 WARRANTY

After installation, the electronic and mechanic parts are covered by a guaranty of 12

months, the parts of wear and tear e.g. blades, belts are not covered by a guaranty.

The guaranty is cancelled if unauthorised modifications are done or the use of the machine

does not correspond to the field of application.

1.2 Field of application

The Slicing and Portioning Machines of the IC series are designed to cut raw or deeply

cooled

(-4 C) meat, sausages, cheese or fish products. The quality of the cut depends on the to

be slice product and its temperature.

A usage of the machine for purposes other than those described above are not in

accordance with its design. The manufacturer/deliverer will not be held responsible for any

damage or injury resulting from improper usage of the machine. The operator assumes all

risk.

The field of application also includes the compliance of all safety instructions and regular

work of the cleaning and maintenance inspection.

1.3 FINAL DANGER

The machine is designed according the standards for chop cutting machines,

however the following final dangers lasts:

- Working on the drive, danger of squeezing, retracting and cutting

Grab into the output side, danger of cutting off of fingers or hand or

grasping and retracting / squeezing into

- Working at the blade, danger of cutting

1.4 TABLE OF COMPARISON

The following table shows you the model which was delivered to you. Comments in the

chapters to follow will help you when operating and servicing the machine.

Mod. IC Version 01 Page 5-34

Model

IC 410 – 21

IC 610 - 21

IC 700 – 21

IC 700 – 25

IC 1050 – 21

1.5 COPYRIGHT

The description remains in all details property of MHS Schneidetechnik GmbH. Copies

also in detail needs a permission of us.

2. SAFETY AND SAFETY INSTALLATIONS

2.1 EXPLANATIONS OF SYMBOLS AND INSTRUCTIONS

The Danger! Symbol is used in this Operation

and Maintenance

Manual to warn the user in situations where high danger to life and

limb exist. Pay utmost attention to these instructions and work with

particular care in these cases. Pass on all work safety instructions to

other users.

Only authorize

d electricians are allowed to carry out work on the

electrical control and switching units or on any other electrical parts

of the machine. All safety elements must be tested for complete

functionality upon completion of the maintenance or service. Only

after fulfilling these requirements can the worker be released for

production use.

ATTENTION!

This manual uses “ATTENTION!” to bring particular attention to

situations in which the guidelines, regulations, directions, and work

procedures are to be strictly observed in order to prevent damage or

destruction of the Slicing and Portioning Machine and components.

HINWEIS!

“IMPORTANT” pertains to special information regarding the

economical use of the Slicing and Portioning Machine or to

particular technical requirements the user must regard.

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2.2 GENERAL SAFETY REGULATIONS

The Slicing and Portioning Machine IC 700/24B is safe according to the guidelines set out

by the European Machine Community (89/392/EWG) and its supplementary provisions

(91/368 EWG and 93/44/EWG), as well as those of the current Guidelines For Accident

Prevention (Unfallverhütungsvorschriften) (UVV/VBG). The Slicing and Portioning Machine

can be dangerous when used improperly and applied unduly in a way in a way contrary to

instructions. For this reason, the safety precautions and regulations must be adhered to by

those responsible for installation, operation, maintenance and repair of the Slicing and

Portioning Machine.

The following laws, rules and regulations ensuring work protection and safety are to be

complied with:

VBG 1 General Regulations

VBG 5 Powered Work Machines

VBG 19 Meat Processing Machines

VBG 121 Noise

VBG 125 Safety Marking at the working place

DIN VDE 0100, DIN VDE 0013/EN 60204-1, DIN VDE 0105-1

EC- Guidelines 89/392/EWG, 89339/EWG and 89/655/EWG as well as its supplementary

provision.

All other commonly valid laws and associated regulations concurring accident prevention

and environmental protection are, in addition to those outlined in this manual, to be

complied with and instructed.

Such duties could, for example, concern the handling of dangerous materials or the

making available/wearing of protective personal gear.

All safety and precautionary measures are to be observed when using the Slicing and

Portioning Machine.

Only authorized and trained personnel should operate, clean,

maintain and install the Slicing and Portioning Machine. They should

be specially instructed regarding the potential dangers involved.

Changes should never be made to any of the protective equipment/installations when

cleaning or carrying out maintenance. Always turn the machine off before starting

maintenance. Any removed protective equipment/installations must be replaced after

finishing maintenance or service work.

The Slicing and Portioning Machine is only to be used in technically faultless condition!

Only use the Slicing and Portioning Machine as directed in this manual and always in a

safety and danger conscious manner! In particular, all disturbances which can infringe

upon safety conditions must be immediately eliminated.

Mod. IC Version 01 Page 7-34

When the Slicing and Portioning Machine is turned off for repair and maintenance work, it

is absolutely necessary to ensure that it cannot be unintentionally turned on again: This

means: main switch off and in the locked position!

The operator is to safeguard against all unauthorised access to the machine. In the case

of safety relevant changes in the machine or its performance, the operator is obliged to

immediately stop the machine and report the disruption to the responsible person(s).

No changes, additions, or reconstruction of any sort which may impair with the safety of

the machine are allowed without the manufacturer’s consent.

Before turning the machine on. It is necessary to ensure that nobody can be endangered

by the machine start-up.

Only authorized electricians or persons under their guidance are

allowed to service the electrical equipment of the Slicing and

Portioning Machine.

Furthermore, work safety regulations are to be observed at all times

during machine operation.

Personnel must be specifically qualified for the workplace activity and be updated and re-

educated at regular intervals.

Only authorized electricians are allowed to carry out work on the

electrical control and switching units or on any other electrical parts

of the machine. All safety elements must be tested for complete

functionality upon completion of the maintenance or service. Only

after fulfilling these requirements can the worker be released for

production use.

Personel must be specifically qualified fort he workplace activity and be updated and

reeducated at regular intervals.

The machine is allowed to operate only in a faultless condition as

well as in its field of application, to be aware of the safety and

danger to follow the instructions of the operation and maintenance

manual.

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2.3 SAFETY INSTALLATIONS

In order to protect the operator the machine was equipped with the following security

devices:

Operation:

- Protective hood and locking device for the forward feed conveyor belt (1)

- Door cutting area (2)

- Protective flap outfeed belt (3)

- Stop – Button display (4)

- Emergency Stop – button forward feed conveyor belt (5)

- Stop – Button forward feed conveyor belt (6)

Maintenance:

- Bolts cutting chamer (7)

- Main – switch (8)

Protection flap forward feed conveyor belt (1), outfeed belt (3) and cutting chamber

(2)

The machine has got protective flaps in the cutting area which protect the operator gainst

unintentional movements towards the moving components inside. As soon as this happens

the machine will be stopped immediately.

The forward feed conveyor belt additionally is verified by the cover on its locked position.

4 2

8 1

Mod. IC Version 01 Page 9-34

The system is set out of function by the emergency exit button (5). Restarting the system

is only possible if the emergency exit button is unlocked. After unlocking the emergency

button and pushing the button with the arrow symbol of the keyboard the grab will open

and return to the starting position. The rest of the material then has to be removed

manually. The latest versions of these machines move the grab forward after unlocking the

emergency exit button and then they eject the rest before the system returns to its start

position.

The stop button (4) at the display of the machine (see 4.3) enables the operator to stop

operation at any time of the cutting process. Starting the machine once again is only

possible when the grab has returned to its starting position and the remaining pieces have

been removed.

The stop button (6) at the control keyboard for the forward feed conveyor belt was applied

for the interruption of the automatic cutting process. The machine will stop in this case

after the completion of the running cutting process. Latest versions have got a single

button for the STOP and START function without a LED display.

Locking cutting area (7)

The cutting area is protected against forbidden opening by a coded security switch.

2.4 DAILY SAFETY INSPECTIONS

Before taking the machine in production the following safety functions are to be inspected

daily for defective behaviour and functional capability. Please take care about the

regulation of VGB 77.

The corresponding work will be described and demonstrated by installation of the new

machine (see ch. 5.1)

Mod. IC Version 01 Page 10-34

To be inspected defective behaviour and functional capability:

Preparation:

Main switch „ON“

Close cutting area

Close input flap

Close flap forward feed belt and

outfeed belt

Functional evaluation:

1. Open cutting area / flap forward feed

Machine „OFF“ –  middle

2. Close cutting area / flap forward feed

Machine „ON“ –  off

3. Open output flap Machine „OFF“ –  right

4. Close output flap Machine „ON“ –  off

5. Open input flap Machine „OFF“ –  left

6. Close input flap Machine „ON“ –  off

This functional evaluation guarantees that the safety system is n running order and that

the machine is ready for application.

Should there be any irregularities in the turning on and off the machine, then turn the main

and danger switches off and lock. The safety system is then to be tested from an

authorized electrician and when possible, brought back into proper functioning condition.

The machine can only then be cleared for use after a renewed evaluation from authorized

technicians.

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3 TECHNICHAL DESCRIPTION

3.1 DIMENSIONS

Model

Width

forward

feed

Width

outfeed

belt

Section

belt

Machine

length

Machine

with cover

Maschine *

with belt

IC 410

–

420 mm

290 mm

200 mm

IC 610

610 m

290 mm

200 mm

1610 mm

2500 mm

3450 mm

IC 700

–

700 mm

290 mm

200 mm

1610 mm

2500 mm

3650 mm

IC 700

–

700 mm

340 mm

250 mm

1610 mm

2500 mm

3650 mm

IC 1050

–

1050 mm

290 mm

200 mm

1860 mm

2750 mm

3900 mm

„*“......this measure is changing according the variable executions of the belts.

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3.2 TECHNICAL DATA

Data

IC 410

–

IC 610

IC 700

–

IC 700

IC 1050

Dimension

Throughput: 300

to 10 mm

300

to 10 mm

300

to 10 mm

300

to 10 mm

300

to 10 mm

Slices/minute

Slice thickness

Dimensions:

(Length x Width x

Height)

See 3.1

Site

requirements:

See 3.1

approx. 16 -20

Weight:

600 680

700 750 900 Kg

Max. input

length:

410 610 700 700 1050 Mm

Cross section:

200 x 200 200 x 200

200 x 200

250 x 200 200 x 200 mm

Slice thickness:

min. 0,5

max. 410

min. 0,5

max. 610

min. 0,5

max. 700

min. 0,5

max. 700

min. 0,5

max. 1050

Adjustable

precision:

+/- 0,1 +/- 0,1

+/- 0,1

Connection:

4,5

400

4,5

400

4,5

400

4,5

400

4,5

400

Required no. of

operators:

1 1 1 Person

Structural

material:

Machine and blade are manufactured in corrosion resistant stainless

steel. The housing is protected against splashing water.

Processable

goods:

Meat, chops, bacon, fish, cheese and sausage products up to –4°C

Additional products on request.

Min. temperature

of processing

good

-4 - 4 - 4 - 4 - 4 °C

Drive blade Three phase current geared motor

RPM 120 – 300 120 - 300 120 - 300 120 – 300 120 - 300 U / min

Advance:

Electrical Spindle dirve

Operational noise

emission:

>72 >72

>72

dB(A)

Storage

conditions:

-10°C - +45

-10°C – +45

°C

Operating

conditions:

+5°C - +25 +5°C – +25

+5°C – +25

°C

All precision and throughput parameters are approximate value and could be influenced by the adjustment of

the programs and the processed goods.

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3.3 MACHINE COMPONENTS

The slicing and portioning machines of the IC series were designed for the cutting of meat,

chops, fish, cheese and cold cut whose slice thickness can be preselected. Depending on

the structure of each single product to be cut the cutting process is executed by a rotating

(plain or cogged) single or double blade.

For this reason the system of the machine consists out of different components:

1. Automatic forward feed of the goods to be cut via a conveyor belt

2. Transportation by a grab towards the cutting area

3. Cutting area with rotating blades

4. Automatic removal via a conveyor belt

5. Preselection of the corresponding parameters via a keyboard at the display (see chapter

5, "operation")

1. Automatic forward feed

The forward feed of the goods to be cut is done automatically by a conveyor belt. This

conveyor belt is mounted on a moveable undercarriage. The belt itself is subdivided into

different sections by vertical plates. When switching on the conveyor belt via the control

keyboard the portioned goods to be cut inside the sections of the conveyor belt are being

transported towards the cutting area. The positioning of the belt is being controlled by an

approximate switch at the underside as well as by magnetic strips in the conveyor belt.

5 3 4

Mod. IC Version 01 Page 14-34

2. Transportation of the goods to be cut

The goods to be cut being transported by the forward feed are distinguished by a light

barrier.

Then the grab starts moving and grabs the good to be cut at the preselected position and

pushes it to the cutting area. A light barrier identifies the front part and the control

calculates the complete length in relation to the position of the grab. This figure is stored

and processed in the cutting programme.

3. Cutting area

In relation to the speed of the forward feed of the grab and the preselected number of

revolutions per

minute the goods are cut in different slices.

4. Removing the slices

The slices fall onto the conveyor belt and afterwards they are being transported off the

machine with the preselected speed.

5. Control

Alll processes are based on the parameters given by the system control. These

parameters are keyed in via the keyboard of the display. All functions and the different

cutting programmes are described in chapter 3.4, "components for operation" and in

chapter 5, "operation".

Mod. IC Version 01 Page 15-34

3.4 CONTROL ELEMENTS

Once the mains have been switched on the following appears in the display:

3.4.1 EXPLANATION OF KEY PAD

LEFT SIDE

MIDDLE

RIGHT SIDE

Start

Comma for slice

thickness

down

Stop

Erase field

Change parameter +

Forward

Memory button

Change par

ameter

Return

1 x cutter rotation

Enter button

(function as )

Change input field

The inputfield for entering operation instructions on the appliance is changed with the

button “UP” and “DOWN”. Every input field could be entered by the 10 key pad.

Mod. IC Version 01 Page 16-34

3.4.2 READING ON DISPLAY

Program

Number is shown on the display, for activation please enter program no. and the

adjustment will be shown the display. (Programming: see Cap. 5).

Slice thickness

Once the mains has been switched on the slice thickness appears 0.0 mm. Please enter

slice thickness with the ten-key pad. For changing slice thickness press “Erase Field”

and enter new slice thickness or change with + / -.

Number of slices

The number of slices could be either entered in the display and the product will be grouped

or shingled in that quantity or if the product is cut at once the no. is “o”. The number of

slices then will be calculated by measuring through the light barrier.(see 5.4.3)

No. of slices

Distance of the

portioned product

Result

0 The product will be sliced complete with the adjusted slice

thickness

>0 Machine does not work, please erase field „no. of slices

0 It will be sliced the no. of slices with the adjusted slice

thickness; the remaining part will be pushed on the outfeed

belt.

>0 The machine is slicing the no. of slices with the adjusted slice

thickness, the outfeed belt is moving the adjusted distance,

then the machine is starting again slicing.

Blade speed + 80 % rpm.

The speed of the cutter blade rotation could be adjusted from 40 % - 100 %, i.e. from 120

rpm to 300 rpm depending on the slice thickness. The max. blade speed could be

achieved on slice thickness of < 10 mm step by step. > 10 mm the blade speed will

automatically adjusted by the machine. The blade speed will be increased when the

advance will be changed from step by step to continuous advance.

6.0mm

Mod. IC Version 01 Page 17-34

Flap open / closed

The arrow shows if which flaps is open. If no arrow is shown the machine is ready for

operation. If all flaps are closed and only one the left arrow on the display lights up, only

open one flap briefly and close it again (safety circuit for the flaps must be activated).

Subsequently this arrow goes out, the machine is ready for operation.

Conveyor speed

The conveyor speed during the cutting procedure can be pre-selected from 0 – 99

Distance of the portioning products

The distance of each entered “number of slices” is selected from 1 to 99. For example if

the number of slices is 4 pcs; the machine is slicing groups of 4 pcs with a distance from 1

to 99. The forward feed stops after 4 slices for moving the product on the conveyor as

selected from 1 to 99 and then continues slicing.

Run on time

Time in seconds after the cutting procedure is finished the conveyor is running.

Example: A product should be slice in groups of 5 pcs. and be put on the outfeed belt.

The groups should place with a certain distance to each other on the belt..

Adjustment parameters:

Enter slice thickness: e.g. 10 mm

Enter no. of slices: 5

Enter blade speed: e.g. 80 %

Enter belt speed: e.g. 25

Enter distance of the portioned products: e.g. 60

COMMENT!

The distance between the single product groups to be c

ut shouldn`t

be bigger than speed of the conveyor belt (each in figures) in order

to have a sufficient distinction between each group.

Mod. IC Version 01 Page 18-34

3.5 ENVIRONMENTAL INFLUENCES

This machine can be used in meat processing companies without any kind of restrictions.

4 INSTALLATION

The MHS-service personnel is responsible for the transport, set-up, and installation of the

Slicing and portioning machine as described in the Installation Manual.

Only the specially trained MHS

service personnel are allowed to set

up and install the machine. MHS will not be held liable for any

damage occurring through customer installation.

The Slicing and portioning machine comes equipped with a power cord and plug. The

customer is to ensure a proper compliance with electrical power supply regulations.

4.1 SET UP

The machine has to be aligned in such a way that no vibrations of

tilting may occur.

The machine may not be lifted or carried by means of the output

channel.

For setting up the machine or for carrying the machine to an anther place the belts have to

be removed.

4.2 ELECTRICAL CONNECTION

The machine is equipped by the company with an operation voltage of 400 volts and 50 Hz

three-phase-current.

In case of different main voltages the connections have to be changed in accordance with

the wiring diagram and certain electric parts must be exchanged.

Only authorized electricians are allowed to carry out work on the

electrical control and switching units or on any other electrical parts

of the machine. All safety elements must be tested for complete

functionality upon completion of the maintenance or service. Only

after fulfilling these requirements can the worker be released for

production use.

Mod. IC Version 01 Page 19-34

5 OPERATION

The machine must only be operated with all safety equ

ipment intact

as described in the safety instructions.

Failure to abide with these regulations can result in danger of being exposed the knife etc.

In order to eliminate all danger to life and limb it is necessary to execute daily functional

inspection of all protection guards and apparatus. Only after a positive result to this

inspection can the machine be set into operation.

Due to the extreme amount of danger involved, utmost caution is

urged when working with the blade! Always wear cut-proof gloves!

5.1 TRIAL RUN

If the machine is plugged the slicing and portioning machine is ready for operation and

could be turned on by the main switch. By depressing the Start – button on the forward

feed belt the cutting procedure could be started.

It’s advisable to let the machine run first without product, to avoid any damages. Therefore

the safety installations have to be checked (see 2.3).

5.2 POSITIONING OF PRODUCT

The product have to be place lengthwise with the straight side on the forward feed belt.

For slicing pork chops it is recommend to place the bone and and the rib vertically (to the

right side as seen on the picture). Please take care on no overlapping on each section.

The fronte plate of the gripper could be changed by a lever in order for a correct gripping

of the product.

Mod. IC Version 01 Page 20-34

5.3 CUTTING PROCESS

The start button enables the operator to start the machine automatically:

The start button will only function if all protective hoods are closed and if a programme or

the slice thickness has been preselected (0,5 mm) before.

When the forward feed conveyor belt is being started the following working steps will be

executed:

1. The forward feed conveyor belt will move until the goods to be cut have reached the

beginning of the cutting area.

2. The grab device of the forward feed fixes the goods to be cut by closing itself at the

preselected closing point.

3. The goods to be cut are pushed towards the cutting area.

4. Sensors identify the goods and the machine starts cutting. The outward conveyor belt

ejects the cutted parts.

5. After the termination of the cutting process the carriage returns to the starting position

and the process will start again.

The automatic process can be interrupted by pressing the stop button which means that

the machine will cut the remaining parts and then the grab returns to its starting where it

will stop.

Distribution of the remaining slice

This machine works with an automatic device dividing the remaining part i.e. after the

cutting process has started the length of the remaining part is identified and the slice

thickness is optimized. As a result of this only a small rest will remain uncut. If the slice

thickness is bigger than the remaining part in the gripper all slices will be divided in the

same slice thickness.

5.4 PROGRAMMING

The control of the machine was designed in a way that a maximum of 75 different cutting

programmes can be stored at one time. These programmes are divided into three different

groups:

Position 0: Special programme

Programmes 1 to 25: Cut- off programmes

Programmes 26 to 49: Standard programmes

Programmes 50 to 75: Continuous programmes

The explanation has to be read in the following chapters.

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MHS Boilers IC 410 21 Operating And Maintenance Manual

Brand: MHS Boilers

Model: IC 410 21

Type: Operating And Maintenance Manual

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