Minarik C4MMXL05–D240AC User manual

Type
User manual

This manual is also suitable for

Minarik C4MMXL05–D240AC is a pulse-width modulated, adjustable speed drive for DC brush motors. It's perfect for applications requiring precise speed control, such as conveyors, pumps, and fans. With a continuous armature current of 5 amps and an AC line voltage of 120/240 VAC, this drive can handle a wide range of motor loads. It also features a number of adjustable parameters, including maximum speed, minimum speed, acceleration/deceleration time, and current limit, giving you the flexibility to customize the drive to your specific application.

Minarik C4MMXL05–D240AC is a pulse-width modulated, adjustable speed drive for DC brush motors. It's perfect for applications requiring precise speed control, such as conveyors, pumps, and fans. With a continuous armature current of 5 amps and an AC line voltage of 120/240 VAC, this drive can handle a wide range of motor loads. It also features a number of adjustable parameters, including maximum speed, minimum speed, acceleration/deceleration time, and current limit, giving you the flexibility to customize the drive to your specific application.

Models:
C1MMXL05–D240AC
C4MMXL05–D240AC
MMXL Series
User’s Manual
Pulse-Width Modulated,
Adjustable Speed Drives
for DC Brush Motors
250-0277.qxd 6/9/00 1:00 PM Page a
Copyright © 2000 by Minarik Corporation
All rights reserved. No part of this manual may be reproduced or
transmitted in any form without written permission from Minarik
Corporation. The information and technical data in this manual
are subject to change without notice. Minarik Corporation and its
Divisions make no warranty of any kind with respect to this
material, including, but not limited to, the implied warranties of
its merchantability and fitness for a given purpose. Minarik
Corporation and its Divisions assume no responsibility for any
errors that may appear in this manual and make no commitment
to update or to keep current the information in this manual.
Printed in the United States of America.
250-0277.qxd 6/9/00 1:00 PM Page b
Safety Warnings
This symbol denotes an important safety tip or warning.
Please read these instructions carefully before performing
any of the procedures contained in this manual.
DO NOT INSTALL, REMOVE, OR REWIRE THIS
EQUIPMENT WITH POWER APPLIED. Have a qualified
electrical technician install, adjust and service this equipment.
Follow the National Electrical Code and all other applicable
electrical and safety codes, including the provisions of the
Occupational Safety and Health Act (OSHA), when installing
equipment.
Reduce the chance of an electrical fire, shock, or explosion by
proper grounding, over-current protection, thermal protection,
and enclosure. Follow sound maintenance procedures.
It is possible for a drive to run at full speed as a result of
a component failure. Minarik strongly recommends the
installation of a master switch in the main power input to
stop the drive in an emergency.
Circuit potentials are at 120 VAC or 240 VAC above
earth ground. Avoid direct contact with the printed circuit
board or with circuit elements to prevent the risk of serious
injury or fatality. Use a non-metallic screwdriver for
adjusting the calibration trimpots. Use approved personal
protective equipment and insulated tools if working on this
drive with power applied.
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Contents
Specifications 1
Dimensions 3
Installation 7
Mounting ....................................................7
C1MMXL Mounting ..........................................8
C4MMXL Mounting ..........................................9
Wiring ......................................................10
Shielding guidelines . . . . . . . . . . ...............................11
Heat sinking . . . ..............................................12
Line fusing ..................................................12
Motor connections . . . . . . ....................................14
Power connections . . . . . . ....................................14
Connections . . . ..............................................14
Field output connections ........................................16
Operation 17
Before applying power . . . . . . . . . . . . . . . . . . . ......................17
Startup . . . . . . . . . . . . . . . . .....................................18
C1MMXL .................................................18
C4MMXL .................................................19
Line starting and line stopping . . .................................20
Calibration 21
MAXIMUM SPEED (MAX SPD) ..................................23
MINIMUM SPEED (MIN SPD) . . .................................23
REGULATION (IR COMP) ......................................24
ACCELERATION (ACCEL) ......................................25
DECELERATION (DECEL) ......................................25
CURRENT LIMIT (CURR LIM) ....................................26
ii
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Troubleshooting 31
Before troubleshooting . . . . . . . . . . . . . . . . . . . ......................31
Diagnostic LEDs ..............................................32
Replacement Parts . . . .........................................36
Unconditional Warranty inside back cover
iii
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Figure 1. C1MMXL Series Dimensions ................................3
Figure 2. C4MMXL Dimensions . . ...................................4
Figure 3. Heat Sink Dimensions . . ...................................5
Figure 4. C1/C4MMXL Series Connections ............................15
Figure 5. Calibration Trimpot Layout .................................22
Figure 6. Approximate TORQUE LIMIT and IR COMP Settings
for 120VAC in, 90VDC out (actual settings may vary) ..........27
Figure 7. Approximate TORQUE LIMIT and IR COMP Settings
for 120 VAC in, 130 VDC out(actual settings may vary) ........28
Figure 8. Approximate TORQUE LIMIT and IR COMP Settings
for 240 VAC in, 180 VDC out (actual settings may vary) ........29
Figure 9. Approximate TORQUE LIMIT and IR COMP Settings
for 240 VAC in, 240 VDC out (actual settings may vary) ........30
Figure 10. Diagnostic LED Location .................................32
iv
Illustrations
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Table 1. Recommended Line Fuse Sizes .............................13
Table 2. Field Output Connections ..................................16
Table 3. Replacement Parts .......................................36
v
Tables
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Max. Continuous HP Range HP Range
AC Armature with 120 with 240
Line Current VAC VAC
Model Voltage (Amps DC) Applied Applied
C1MMXL05–D240AC† 120 OR 240 5 1/4 1/2 1/2 1
C4MMXL05–D240AC† 120 OR 240 5 1/4 1/2 1/2 1
Requires Minarik heat sink kit p/n 223-0360 when continuous current is 5 amps
AC Line Voltage 120/240 VAC ± 10%, 50/60 Hz, single phase
Armature Voltage Range
with 120 VAC input 0 130 VDC
with 240 VAC input 0 240 VDC
Form Factor (at base speed) 1.05
Acceleration/Deceleration Time Range (no load) 0.5 6 seconds
Input Impedance (S1 to S2 with 5 VDC input) approximately 70K ohms
Speed Regulation 1% base speed or better
Ambient Temp. Range (chassis drive) 10°C–40°C
Vibration 0.5g max (20 50 Hz)
0.1g max (>50 Hz)
Weight
C1MMXL SERIES 3.3 lb [1.5 kg]
C4MMXL SERIES 4.7 lb [2.1 kg]
1
Specifications
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250-0277.qxd 6/9/00 1:00 PM Page 2
3
Dimensions
Figure 1. C1MMXL Series Dimensions
ALL DIMENSIONS IN INCHES [MILLIMETERS]
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4
Dimensions
Figure 2. C4MMXL Dimensions
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5
Installation
Mounting
Drive components are sensitive to electrostatic fields. Avoid
direct contact with the circuit board. Hold drive by the chassis
only.
Protect the drive from dirt, moisture, and accidental contact.
Provide sufficient room for access to the terminal block and
calibration trimpots.
Mount the drive away from heat sources. Operate the drive
within the specified ambient operating temperature range.
Prevent loose connections by avoiding excessive vibration of
the drive.
Warning
Do not install, rewire, or remove this control with power
applied. Doing so may cause fire or serious injury. Make
sure you have read and understood the Safety Warnings
before attempting installation.
The chassis must be earth grounded. Use a star washer
beneath the head of at least one of the mounting screws to
penetrate the anodized chassis surface and to reach bare
metal.
250-0277.qxd 6/9/00 1:00 PM Page 5
6
Installation
C1MMXL Mounting
C1MMXL drives come with two 0.88 inch (22 mm) conduit holes
at the bottom of the case. The units may be vertically wall
mounted or horizontally bench mounted using the three keyholes
on the back of the case.
1. For access to the keyholes and the terminal strip, remove the
two screws from the front of the case by turning them
counterclockwise. Grasp the front cover and lift it straight out.
2. Install the mounting screws in the three keyholes.
3. Install conduit hardware through the conduit holes at the
bottom of the case. Connect external wiring to the terminal
block.
4. Reinstall the front cover. Avoid pinching any wires between the
front cover and the case.
5. Replace the two screws to the front cover. Turn the screws
clockwise to tighten.
6. Set the POWER switch to the OFF position before applying the
AC line voltage.
250-0277.qxd 6/9/00 1:00 PM Page 6
C4MMXL Mounting
C4MMXL drives come with two 0.88 inch (22 mm) conduit
knockout holes at the bottom of the case. The units may be
vertically wall mounted using the four 0.19 inch (5 mm) slotted
holes on the attached heat sink. For motor loads less than 5 ADC,
the drive may be bench mounted horizontally, or operated without
mounting.
1. Install the mounting screws.
2. For access to the terminal strip, turn the slotted screw on the
front cover counterclockwise until it is free from the case. The
right side of the cover is hinged to the case. Pull the slotted
screw to open the case.
3. Carefully remove the conduit knockouts by tapping them into
the case and twisting them off with pliers.
4. Install conduit hardware through the 0.88 inch (22 mm)
knockout holes. Connect external wiring to the terminal block.
5. Grasp the slotted screw and tilt the front cover back into place.
Avoid pinching any wires between the front cover and the case.
6. Turn the slotted screw clockwise until tight to secure the front
cover.
7
Installation
250-0277.qxd 6/9/00 1:00 PM Page 7
Wiring
8
Installation
Warning
Do not install, remove, or rewire this equipment with power
applied. Failure to heed this warning may result in fire,
explosion, or serious injury.
Circuit potentials are at 115 or 230 VAC above ground. To
prevent the risk of injury or fatality, avoid direct contact with
the printed circuit board or with circuit elements.
Do not disconnect any of the motor leads from the drive
unless power is removed or the drive is disabled. Opening
any one motor lead may destroy the drive.
Use 14–16 AWG wire for AC line (L1, L2) and motor (A1 and
A2) wiring. Use 16 AWG wire to connect the field output to a
shunt wound motor.
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9
Installation
Warning
Under no circumstances should power and logic leads be
bundled together. Induced voltage can cause unpredictable
behavior in any electronic device, including motor controls.
Shielding guidelines
As a general rule, Minarik recommends shielding all conductors.
If it is not practical to shield power conductors, Minarik
recommends shielding all logic-level leads. If shielding is not
practical, the user should twist all logic leads with themselves to
minimize induced noise.
It may be necessary to earth ground the shielded cable. If noise is
produced by devices other than the drive, ground the shield at the
drive end. If noise is generated by a device on the drive, ground
the shield at the end away from the drive. Do not ground both
ends of the shield.
If the drive continues to pick up noise after grounding the shield,
it may be necessary to add AC line filtering devices, or to mount
the drive in a less noisy environment.
250-0277.qxd 6/9/00 1:00 PM Page 9
10
Installation
Heat sinking
C1MMXL and C4MMXL series drives contain sufficient heat
sinking in their basic configurations. There is no need for
additional heat sinking.
Line fusing
Minarik drives require fuses for protection. Cased MMXL drives
are prewired with two internal 15A fuses. Use fast acting fuses
rated for 250 VAC or higher and approximately 150% of the
maximum armature current.
Table 1 lists the recommended line fuse sizes.
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Table 1. Recommended Line Fuse Sizes
130 VDC Motor 240 VDC Motor Max. DC Armature AC Line Fuse
Horsepower Horsepower Current (amps) Size (amps)
1/20 1/10 0.5 3
1/15 1/8 0.8 3
1/8 1/4 1.5 5
1/6 1/3 1.7 5
1/4 1/2 2.6 8
1/3 3/4 3.5 8
1/2 1 5.0 10
3/4 1 1/2 7.6 15
1 2 10 20
Minarik Corporation offers two fuse kits: part number 050–0069
(3–8A Fuse Kit) and 050–0073 (5–20A Fuse Kit).
11
Installation
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12
Installation
Connections
Warning
Do not connect this equipment with power applied. Failure
to heed this directive may result in fire or serious injury.
Motor connections
Minarik drives supply motor voltage from A1 and A2 terminals.
It is assumed throughout this manual that, when A1 is positive
with respect to A2 , the motor will rotate clockwise (CW) while
looking at the output shaft protruding from the front of the motor.
If this is opposite of the desired rotation, simply reverse the
wiring of A1 and A2 with each other.
Connect a DC motor to PCB terminals A1 and A2 as shown in
Figure 4. Ensure that the motor voltage rating is consistent
with the drive’s output voltage.
Power connections
Connect the AC line power leads to terminals L1 and L2.
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Minarik C4MMXL05–D240AC User manual

Type
User manual
This manual is also suitable for

Minarik C4MMXL05–D240AC is a pulse-width modulated, adjustable speed drive for DC brush motors. It's perfect for applications requiring precise speed control, such as conveyors, pumps, and fans. With a continuous armature current of 5 amps and an AC line voltage of 120/240 VAC, this drive can handle a wide range of motor loads. It also features a number of adjustable parameters, including maximum speed, minimum speed, acceleration/deceleration time, and current limit, giving you the flexibility to customize the drive to your specific application.

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