Performax 241-0991 User manual

Category
Power tools
Type
User manual
Reciprocating Saw
241-0991
For questions / comments, technical assistance or repair parts –
Please Call Toll Free: 1-866-858-2664. (M-F 8:30am-5:00pm Est.)
OPERATOR’S MANUAL
CAUTION: To Reduce The Risk Of Injury, User Must Read And
Understand Operator’s Manual. Save These Instructions For Future
Reference.
TABLE OF CONTENTS
Safety Symbols ......................................................... Page 2
Safety Instructions ...................................................... Page 3
Overview/Specifications ................................................. Page 7
Assembly ............................................................. Page 8
Operation ............................................................. Page 9
Maintenance .......................................................... Page 14
Troubleshooting ....................................................... Page 14
Warranty ............................................................. Page 18
Page 2
SAFETY SYMBOLS
Some of these following symbols may be used on this tool. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the tool better and
more safely.
Symbol Name Designation / Explanation
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watts Power
Alternating current Type of current
Direct current Type or characteristic of current
noNo-load speed Rotational speed at no load
lbs Pounds Weight
Class II construction Double insulated construction
.../min Per minute Revolutions, strokes, surface speed
orbits, etc., per minute
Wear safety goggles WARNING: The operation of
any power tool can result in foreign
objects being thrown into your eyes,
which can result in severe eye damage.
Before beginning power tool operation,
always wear safety goggles or safety
glasses with side shields and a full-face
shield when needed. We recommend a
Wide Vision Safety Mask for use over
eyeglasses or standard safety glasses
with side shields. Always use eye
protection which is marked to comply
with ANSI Z87.1.
WARNING: To ensure safety and reliability, all repairs should be performed by a
qualied service technician.
Page 3
SAFETY INSTRUCTIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols, and the explanations with them, deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
WARNING: Be sure to read and understand all safety instructions in this manual,
including all safety alert symbols such as “DANGER,” ”WARNING,” and “CAUTION”
before using this tool. Failure to following all instructions listed below may result in
electric shock, re, and/or serious personal injury.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.
May be used in conjunction with other symbols or pictographs.
DANGER: Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, could
result in minor or moderate injury.
NOTICE: (Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SAVE THESE INSTRUCTIONS!
Page 4
SAFETY INSTRUCTIONS
GENERAL POWER TOOL SAFETY
WARNINGS
WARNING: Read all safety
warnings and instructions. Failure to
follow the warnings and instructions
may result in electric shock, re and / or
serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
WORK AREA SAFETY
1. Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
3. Keep children and bystanders away
while operating a power tool. Distractions
can cause you to lose control
ELECTRICAL SAFETY
1. Power tool plugs must match the
outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
2. Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
3. Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
4. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged
or entangled cords increase the risk of
electric shock.
5. When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock
6. If operating a power tool in a damp
location is unavoidable, use a ground-fault
circuit interrupter (GFCI) protected supply.
Use of a GFCI reduces the risk of electric
shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
3. Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have
the switch on invites accidents.
4. Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
5. Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected
situations.
Page 5
SAFETY INSTRUCTIONS
6. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
7. If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of dust
devices can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the
correct power tool for your application. The
correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
3. Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjustments,
changing accessories, or storing power
tools. Such preventive safety measures
reduce the risk of starting the power tool
accidentally.
4. Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
5. Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
6. Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control;
7. Use the power tool, accessories
and tool bits etc. in accordance with
these instructions, taking into account
the working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
SERVICE
1. Have your power tool serviced by a
qualied repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
SAFETY GUIDELINES FOR
RECIPROCATING SAWS
1. Hold the power tool by insulated
gripping surfaces, when performing an
operation where the cutting accessory
may contact hidden wiring or its own cord.
If a cutting accessory contacts a “live” wire,
it may cause the exposed metal parts of the
power tool to become “live” and shock the
operator.
2. Use clamps or another practical way to
support the workpiece and secure it to a
stable platform. Holding the work by hand
or against your body leaves it unstable and
may lead to loss of control.
ADDITIONAL SAFETY
GUIDELINES FOR
RECIPROCATING SAWS
1. Do not use dull or damaged blades.
A bent blade can break easily or cause
kickback.
2. Before starting to cut, turn the tool
“ON” and allow the blade to come to full
speed. The tool can chatter or vibrate if the
blade speed is too slow at the beginning of
cut and could kickback.
Page 6
SAFETY INSTRUCTIONS
3. Before plugging the tool in, check that
the trigger switch is in the “OFF” position.
Accidental start-ups could cause injury.
4. Keep hands away from cutting area. Do
not reach under the material being cut. The
proximity of the blade to your hand is hidden
from your sight.
5. Always wear safety goggles or eye
protection when using this tool. Use a dust
mask or respirator for applications that
generate dust.
6. Wear ear protection. Exposure to noise
can cause hearing loss.
7. When removing the blade from the tool,
avoid contact with skin and use proper
protective gloves when grasping the blade
or accessory. Accessories may be hot after
prolonged use.
DANGER: People with electronic
devices, such as pacemakers, should
consult their physician(s) before using this
product. Operation of electrical equipment
in close proximity to a heart pacemaker
could cause interference or failure of the
pacemaker.
WARNING: Some dust created by
power sanding, sawing, grinding, drilling
and other construction activities contains
chemicals known to the state of California
to cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and
cement and other masonry products,
and
Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemical: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are specially
designed to filter out microscopic particles.
Page 7
OVERVIEW
FIG. 1
Blade
Blade-clamp lever
Orbital-function lever
Variable-speed trigger
Tool-less blade clamp
Shoe-release lever Utility hook
Pivot shoe
SPECIFICATIONS
Rated Voltage 120 V~ 60 Hz
Rated Power Input 11 A
No load Speed 0-2800/min
Blade Stroke 1-1/8” (29mm)
Tool Weight 8 lbs. 2 oz.
Page 8
ASSEMBLY
WARNING: If any part is broken or
missing, DO NOT attempt to plug in the
power cord or operate the tool until the
broken or missing part is replaced.
Failure to do so could result in possible
serious injury.
WARNING: Do not attempt to
modify this tool or create accessories not
recommended for use with this tool. Any
such alteration or modication is misuse
and could result in a hazardous condition
leading to possible serious injury.
WARNING: Your tool should
never be connected to the power source
when you are assembling parts, making
adjustments, installing or removing
blades, cleaning, or when it is not in
use. Disconnecting the tool will prevent
accidental starting, which could cause
serious personal injury.
CONTENTS
Reciprocating saw, wood-cutting blade and
instruction manual.
UNPACKING
1. Carefully remove the tool and any
accessories from the carton. Make sure
that all items listed in the packing list are
included.
2. Inspect the tool carefully to make sure
that no breakage or damage occurred
during shipping.
3. Do not discard the packing material
until you have carefully inspected and
satisfactorily operated the tool.
Page 9
OPERATION
REMOVING THE SAW BLADE
(FIG.2)
1. Unplug the reciprocating saw from the
power supply.
2. To remove the blade, pull the blade-
clamp lever as far as it will go and, with
your gloved hand, pull the blade out of
the clamp.
WARNING: For all work and
when changing the blade, always wear
protective gloves. The sharp edges of the
blade will cause personal injury. The blade
can be very hot while working.
WARNING: Always ensure that
the tool is switched OFF and unplugged
from the power supply before making
any adjustments and attaching any
accessories.
PIVOT SHOE
SLIDING THE SHOE IN OR OUT
(FIG.3)
FIG. 3
Out In
Shoe-release lever
For maximum control and longer blade life,
the base assembly slides in or out to permit
you to adjust the effective stroke length.
1. Disconnect the saw from the power
supply.
2. Pull the shoe-release lever and slide the
pivot shoe to the desired position.
3. Release the shoe-release lever in order
to lock the shoe in the desired position.
INSTALLING SAW BLADE (FIG.2)
1. Unplug the saw from the power supply.
2. Pull the blade-clamp lever as far as it will
go to open the tool-less blade clamp.
3. Insert the blade until it stops, then
release the blade-clamp lever to lock
the blade in position.
4. Use your gloved hand to push and pull
on the blade to be sure that the blade is
clamped securely.
WARNING: Make sure that the
front end of the blade extends through
the footplate for the entire stroke length.
Do not use specialty blades that are very
short or those with a signicant cant. The
blade must not contact the footplate at
any point in its stroke. A blade that is too
short or canted could jam inside the foot
and snap.
WARNING: For all work and
when changing the blade, always wear
protective gloves. The sharp edges of the
blade will cause personal injury. The blade
can be very hot while working.
WARNING: Always ensure that
the tool is switched OFF and unplugged
from the power supply before making
any adjustments and attaching any
accessories.
FIG. 2
Blade-clamp lever
Page 10
OPERATION
PIVOTING THE SHOE (FIG.4)
The shoe pivots to provide maximum control
against the surface being cut.
1. Unplug the reciprocating saw from the
power supply.
2. Hold the saw firmly, and then pivot the
shoe to the desired angle.
FIG. 4
Pivot shoe
ORBITAL OR STRAIGHT ACTION
(FIG.5)
FIG. 5
This reciprocating saw has the option of
pendulum action to make the blade swing
slightly as it cuts: orbital action.
1. Disconnect the saw from the power
supply.
2. Turn the orbital function lever to the
” position for orbital cutting action.
3. Turn the orbital function lever to the
” position for straight cutting
action.
Orbital action is effective only when the saw
blade teeth face down with the saw in the
normal, upright operating position. Orbital
action increases the speed of the cut, but
may result in a rougher finish to the cut in
some materials.
Experiment on a piece of scrap material to
determine the optimum action setting.
LED WORKLIGHT
The LED worklight, located next to the
tool-less blade clamp of this tool, will
illuminate when the saw is turned on. This
provides additional light on the surface of
the workpiece for operation in lower-light
conditions. The LED worklight will turn off
when the saw is turned off.
UTILITY HOOK
Your tool is equipped with a convenient utility
hook for hanging your tool. To use, simply lift
up hook until it snaps into the open position.
When not in use, always lower the hook until
it snaps into the closed position.
TURNING ON AND OFF
1. Connect the power cord of your
reciprocating saw to a standard
household power outlet.
2. To turn the saw ON, depress the
variable-speed trigger switch.
3. To turn the tool OFF, release the trigger
switch.
This tool has a variable-speed trigger switch
that delivers higher speed with increased
trigger pressure and lower speed with de-
creased trigger pressure. Speed is con-
trolled by the degree to which the trigger is
depressed.
WARNING: Before plugging in the
tool, always check to determine that the
switch performs properly and returns to
the “OFF” position when released.
Page 11
OPERATION
GENERAL CUTTING
1. Disconnect the saw from the power
supply.
2. Make sure that the workpiece is firmly
anchored: clamp the workpiece to keep
it from slipping or moving while cutting.
3. Use the appropriate type and size of
blade for the workpiece material and
size.
4. Adjust the pivot shoe as necessary to
make sure that the blade will extend
beyond the shoe and through the
workpiece at all times.
5. Adjust the pivot shoe as necessary to
expose unworn blade teeth for longer
blade life.
6. Check for clearance behind the
workpiece so that the blade will not
contact another surface.
7. Mark the line of cut clearly.
8. Plug the reciprocating saw into an
electrical outlet.
9. Hold the saw firmly with both hands.
Make sure to keep your hands on the
insulated gripping areas only.
10. Depress the trigger switch to turn on
the tool; allow it to come to the desired
cutting speed before applying the blade
to the workpiece.
11. Do not force the tool. Place the shoe
firmly on the workpiece while cutting.
Use only enough steady pressure on the
blade to keep the saw cutting.
12. Reduce pressure as the blade comes to
the end of the cut.
13. When sawing fiberglass, plaster,
wallboard, or spackling compound,
clean the motor vents frequently with
a vacuum or compressed air. These
materials are highly abrasive and may
accelerate the wear on motor bearings
and brushes.
WARNING: Always wear safety
goggles when cleaning tools using
compressed air.
WARNING: Hold the tool only by
the plastic handle and the insulated grip
area to help prevent electrical shock.
When sawing into walls or oors you may
encounter electrical wiring. Sawing into a
“live” wire will cause electric shock.
CUTTING METAL
The saw can be used to cut metals, such
as sheet steel, pipe, steel rods, aluminum,
brass, and copper. Be careful not to twist or
bend the saw blade. Do not force the tool.
The use of cutting oil is recommended when
cutting soft metals and steel. Cutting oil will
keep the blade cool, increase cutting action,
and prolong blade life.
Use a blade specifically designed to
cut metal.
Securely clamp the workpiece in
position, and make the cut close to
the clamping point in order to minimize
vibration of the work being cut.
When cutting conduit pipe or angle iron,
clamp the work in a vise, if possible,
and cut close to the vise.
To cut thin sheet material, “sandwich”
the material between pieces of
hardboard or plywood, and clamp
the layers together in order to reduce
vibration and tearing of the material.
WARNING: Never use gasoline
as cutting oil, because normal sparking
could ignite the fumes.
WARNING: Never use the wood-
cutting blade for cutting metals. Failure
to do so could result in serious personal
injury.
Page 12
OPERATION
FIG. 6
AB
PLUNGE CUTTING (FIG.6)
Your reciprocating saw is ideal for plunge
cutting directly into non-metal surfaces
that cannot be cut from an edge, such as
walls or floors. Plunge cutting may be done
two ways, depending on how the blade is
installed.
Column A shows how to plunge cut with the
teeth of the blade facing down.
Column B shows how to plunge cut with the
teeth of the blade facing up.
Page 13
OPERATION
1. Disconnect the saw from the power
supply.
2. Make sure that the workpiece is firmly
anchored: clamp the workpiece to keep
it from slipping or moving while cutting.
3. Use the appropriate type and size of
blade for the workpiece material and
size.
4. Install the blade into the tool.
5. Adjust the pivot shoe as necessary to
make sure that the blade will extend
beyond the shoe and through the
workpiece at all times.
6. Adjust the pivoting shoe as necessary
to expose unworn blade teeth for longer
blade life.
7. Check for clearance behind the
workpiece so that the blade will not
contact another surface.
8. Plug the reciprocating saw into an
electrical outlet.
9. If the blade is inserted with the teeth
facing downward, hold the tool as
shown in Column A, resting the edge of
the shoe on the workpiece. If the blade
is inserted with the teeth facing upward,
hold the tool as shown in Column B,
resting the edge of the shoe on the
workpiece.
10. With the blade just above the workpiece,
switch on the tool; allow it to come to
the desired speed. Then, using the edge
of the shoe as a pivot, lower the blade
into the workpiece.
11. As the blade starts cutting, raise the
handle of the tool slowly, until the shoe
rests firmly on the workpiece.
12. After the blade has penetrated through
the workpiece, continue sawing along
the marked cutting line.
WARNING: Risk of injury, don’t
plunge cut in metal.
Page 14
MAINTENANCE
TROUBLESHOOTING
WARNING: To ensure safety and
reliability, all repairs should be performed
by a qualified service technician.
WARNING: When servicing, use
only identical replacement parts. The use
of any other parts may create a hazard or
cause damage to the product.
WARNING: Unplug the
reciprocating saw from the power source
before cleaning or performing any
maintenance.
WARNING: Using compressed air
may be the most effective cleaning method.
Always wear safety goggles when cleaning
tools with compressed air.
WARNING: If the supply cord
is damaged, it must be replaced by a
specially prepared cord available through
the service organization.
WARNING: Do not allow brake flu-
ids, gasoline, petroleum-based products,
penetrating oil, etc. to come into contact
with plastic parts. These substances con-
tain chemicals that can damage, weaken, or
destroy plastic.
Before each use:
Inspect the reciprocating saw, the
switch, and the cord for damage.
Check for damaged, missing, or worn
parts.
Check for loose screws, misalignment
or binding of moving parts, or any other
condition that may affect the operation.
If abnormal vibration or noise occurs,
turn the reciprocating saw off
immediately, and have the problem
corrected before further use.
PROBLEM CAUSE OF THE PROBLEM SOLUTION
The motor is over heating. Cooling vents are obstructed.
Clean and clear vents.
Do not cover with hands
during operation.
Blade cannot be removed. Saw dust in the clamp slot. Clean the clamp slot with
a brush.
Cutting is difficult. Saw blade is damaged. Replace the saw blade.
Page 15
NOTES
Page 16
NOTES
Page 17
NOTES
Page 18
SAVE YOUR RECEIPTS
THIS WARRANTY IS VOID WITHOUT THEM
30-DAY MONEY BACK GUARANTEE:
This PERFORMAX® brand power tool carries our 30-Day Money Back Guarantee.
If you are not completely satisfied with your PERFORMAX® brand power tool
for any reason within thirty (30) days from the date of purchase, return the tool
with your original receipt to any MENARDS® retail store, and we will provide
you a refund – no questions asked.
2-YEAR LIMITED WARRANTY:
This PERFORMAX® brand power tool carries a 2-Year Limited Warranty to the
original purchaser. If, during normal use, this PERFORMAX® power tool breaks or
fails due to a defect in material or workmanship within two (2) years from the date
of original purchase, simply bring this tool with the original sales receipt back to
your nearest MENARDS® retail store. At its discretion, PERFORMAX® agrees to
have the tool or any defective part(s) repaired or replaced with the same or similar
PERFORMAX® product or part free of charge, within the stated warranty period,
when returned by the original purchaser with original sales receipt. Notwithstanding
the foregoing, this limited warranty does not cover any damage that has resulted
from abuse or misuse of the Merchandise. This warranty: (1) excludes expendable
parts including but not limited to blades, brushes, belts, bits, light bulbs, and/or
batteries; (2) shall be void if this tool is used for commercial and/or rental purposes;
and (3) does not cover any losses, injuries to persons/property or costs. This warranty
does give you specific legal rights and you may have other rights, which vary from
state to state. Be careful, tools are dangerous if improperly used or maintained.
Seller’s employees are not qualified to advise you on the use of this Merchandise.
Any oral representation(s) made will not be binding on seller or its employees. The
rights under this limited warranty are to the original purchaser of the Merchandise
and may not be transferred to any subsequent owner. This limited warranty is in lieu
of all warranties, expressed or implied including warranties or merchantability and
fitness for a particular purpose. Seller shall not be liable for any special, incidental,
or consequential damages. The sole exclusive remedy against the seller will be for
the replacement of any defects as provided herein, as long as the seller is willing or
able to replace this product or is willing to refund the purchase price as provided
above. For insurance purposes, seller is not allowed to demonstrate any of these
power tools for you.
For questions / comments, technical assistance or repair parts –
Please Call Toll Free at: 1-866-858-2664 (M-F 8:30am-5:00pm Est.)
RECIPROCATING SAW
WARRANTY
06/2015
© 2015 Menard, Inc., Eau Claire, WI 54703
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Performax 241-0991 User manual

Category
Power tools
Type
User manual

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