Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" Owner's manual

Brand: Daniel

Model: Turbine Flow Meters-Mini Gas Meter Sizes 1"-3"

Type: Owner's manual

Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" are best-in-class turbine flow meters designed to provide accurate and reliable measurement of gas flow. They are ideal for use in a wide range of applications, including custody transfer, allocation measurement, and process control. With their compact size and lightweight design, these meters are easy to install and maintain, making them a great choice for space-constrained applications.

Key features and benefits of Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" include:

Accurate and reliable measurement of gas flow
Wide flow range and high turndown ratio

Key features and benefits of Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" include:

Accurate and reliable measurement of gas flow
Wide flow range and high turndown ratio

DANIEL MINI GAS

TURBINE METERS

1", 2", AND 3" SIZES

__________________________________________

INSTALLATION AND MAINTENANCE INSTRUCTIONS

DANIEL MEASUREMENT AND CONTROL, INC.

AN EMERSON PROCESS MANAGEMENT COMPANY

HOUSTON, TEXAS

Part Number 3-9008-018

Revision A

MAY 2005

IMPORTANT INSTRUCTIONS

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests its products to meet

many national and international standards. Because these instruments are sophisticated technical

products, you must properly install, use and maintain them to ensure they continue to operate within

their normal specifications. The following instructions must be adhered to and integrated into your

safety program when installing, using and maintaining Daniel products.

• Read all instructions prior to installing, operating and servicing the product. If this

instruction manual is not the correct manual, call 1-713-467-6000 (24-hour response number

for both Service and Sales Support) and the requested manual will be provided. Save this

instruction manual for future reference.

• If you do not understand any of the instructions, contact your Daniel representative for

clarification.

• Follow all warnings, cautions and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation and maintenance of

the product.

• Install your equipment as specified in the installation instructions of the appropriate

instruction manual and per applicable local and national codes. Connect all products to the

proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program

and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts

specified by the manufacturer. Unauthorized parts and procedures can affect the product's

performance and place the safe operation of your process at risk. Look-alike substitutions

may result in fire, electrical hazards or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when

maintenance is being performed by qualified persons, to prevent personal injury.

• ALWAYS READ AND FOLLOW THE DANIEL MINI GAS TURBINE METERS

MANUAL AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Use of this equipment for any purpose other than its intended purpose may result in property

damage and/or serious personal injury or death.

• Before opening the flameproof enclosure in a flammable atmosphere, the electrical circuits

must be interrupted.

DANIEL MINI GAS TURBINE METERS MAY 2005

PREFACE

DANIEL

MINI GAS TURBINE METERS

INSTALLATION AND MAINTENANCE INSTRUCTIONS

NOTICE

DANIEL MEASUREMENT AND CONTROL, INC. ("DANIEL") SHALL NOT BE LIABLE FOR TECHNICAL OR

EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THIS MANUAL. DANIEL MAKES NO

WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS

MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL

DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY

AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND

WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE

CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE

PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. WE RESERVE THE

RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY

PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL

PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES, INC. THE

EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO.

BY DANIEL MEASUREMENT AND CONTROL, INC.

HOUSTON, TEXAS, U.S.A.

copied in any form or by any means - graphic, electronic or

mechanical - without first receiving the written permission of

Daniel Measurement and Control, Inc., Houston, Texas, U.S.A.

MAY 2005 DANIEL MINI GAS TURBINE METERS

PREFACE

WARRANTY

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as otherwise expressly

provided herein, Daniel Measurement and Control, Inc. ("Daniel") warrants that the firmware will execute the

programming instructions provided by Daniel, and that the Goods manufactured or Services provided by Daniel will be

free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty

period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from

the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period

of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for

resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees

that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement

and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during

the applicable warranty period, Daniel shall, at its option, promptly correct any errors that are found by Daniel in the

firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by

Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or

repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable

environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other

cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not

be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing

in advance by an authorized Daniel representative. All costs of dismantling, reinstallation and freight and the time and

expenses of Daniel's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless

accepted in writing by Daniel. Goods repaired and parts replaced during the warranty period shall be in warranty for the

remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only

warranty made by Daniel and can be amended only in a writing signed by an authorized representative of Daniel. Except

as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF

ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE,

OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It is understood that

corrosion or erosion of materials is not covered by our guarantee.

2. LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES

CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF

WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR REFUND

OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1 HEREIN. IN NO EVENT,

REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT,

INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S

LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC

GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE

OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS

CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE

TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF

ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE AND COST OF CAPITAL.

DANIEL MINI GAS TURBINE METERS MAY 2005

iii

TABLE OF CONTENTS

1.0 SPECIFICATIONS AND DIMENSIONS................................... 1-1

1.1 1838 PREAMPLIFIER ........................................... 1-3

2.0 1" INSTALLATION AND MAINTENANCE - WAFER STYLE . . . . . . . . . . . . . . . . 2-1

3.0 2" INSTALLATION AND MAINTENANCE - WAFER STYLE . . . . . . . . . . . . . . . . 3-1

4.0 2" INSTALLATION AND MAINTENANCE - FLANGE STYLE . . . . . . . . . . . . . . . 4-1

5.0 3" INSTALLATION AND MAINTENANCE - FLANGE STYLE . . . . . . . . . . . . . . . 5-1

6.0 PERFORMANCE DATA TABLES ....................................... 6-1

7.0 DRAWINGS ......................................................... 7-1

MAY 2005 DANIEL MINI GAS TURBINE METERS

TABLE OF CONTENTS

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DANIEL MINI GAS TURBINE METERS MAY 2005

SECTION 1

1-1

1.0 SPECIFICATIONS AND DIMENSIONS

Specifications

Temperature Limits:

Meter: Operational : -29° to +200°F

Storage: -50° to +200°F

Preamplifier: Operational : -40° to +185°F

Linearity:

Over stated range: ±1%

Limited range: ±0.5%

Repeatability at any point in stated range: ±0.1%

Overrange:

10% over maximum flow for short periods only

Figure 1-1. Unit Part Nomenclature

Materials:

Meter body: Stainless steel

Flanges: Carbon steel

Rotor: Stainless steel

Ball bearings: Stainless steel

Pickup Coil: 1500 - 1700 ohms inductance, in SS housing

Preamplifier Stand: Daniel 1838 Preamplifier

MAY 2005 DANIEL MINI GAS TURBINE METERS

SPECIFICATIONS AND DIMENSIONS

1-2

TOTALIZERS

MRT 97 Battery powered flow rate indicator/totalizer

2482 Solar powered pressure, temperature, and supercompressibility totalizer,

audit trail

2500 AC powered pressure, temperature, and supercompressibility totalizer,

audit trail

Mercury mini PT Battery powered pressure, temperature, and supercompressibility

totalizer

Mercury ECAT Battery powered pressure, temperature, and supercompressibility

totalizer, audit trail

Reynolds RECOR Battery powered pressure, temperature, and supercompressibility

totalizer, audit trail

METER CHARACTERISTICS

METER

SIZE

PULSES/ACTUAL

CUBIC FEET

PULSES/ACTUAL

CUBIC METER

FREQUENCY AT

MAX FLOW (HZ)

SPIN TIME

1" 10,400 367,250 4,333 15 sec.

2" 2,300 82,955 3,850 35 sec.

3" 625 22,063 2,425 55 sec.

DANIEL MINI GAS TURBINE METERS MAY 2005

SECTION 1

1-3

1.1 MODEL 1838 PREAMPLIFIER

Product Description

The 1838 noise-canceling preamplifier is designed for long-term use in turbine meters. On-line meter

proving is accomplished via the optional independent terminal II connection without causing

interruption or interference to the main signal transmission. Maintenance and calibration technicians

can plug into terminal block II and connect mobile readout instruments or prover electronics.

The 1838 preamplifier is available in two options:

1. Basic preamplifier: Model Number 1-504-05-500

2. Preamplifier and prover (or readout instrument) pulse output: Model Number 1-504-05-501

The Daniel 1838 preamplifier provides noise rejection features and offers output configuration

flexibility to readily interface with most instruments including PLCs. The amplifier offers normal

operation from 5 to 40 Vdc, with load-dump protection to 60 Vdc and reverse battery protection.

Brief periods of short circuited outputs can be tolerated, and normal output currents up to 250 mA

are possible. Sensitive amplifier inputs are protected from high frequency Electromagnetic

Interference (EMI) as well as static discharge, and normal operating signals up to 200 V peak to

peak. All power and output connections are protected from modest local lightning discharges.

MAY 2005 DANIEL MINI GAS TURBINE METERS

SPECIFICATIONS AND DIMENSIONS

1-4

Specifications:

Supply Voltage 5 to 40 Vdc

Supply Current < 4 mA @ 5 Vdc

< 8.5 mA @ 12 Vdc

< 17 mA @ 24 Vdc

Non-isolated

Output Voltage Vout 1 0-5 V NPN TTL

Vout 2 0-Vsupply NPN OC (current < 250 mA) or 20 mA current loop

Vout 3 0-5 V NPN, TTL (0-Vsupply) (1-504-05-501 only)

Input Sensitivity: 40 mV peak to peak

Input Single 2-wire pick-off (compatible with all Daniel pick-offs)

Frequency Range: < 10 kHz

Rise/Fall Time: < 2 microseconds

Operating Temp: - 40/ F to 185/ F

DANIEL MINI GAS TURBINE METERS MAY 2005

SECTION 1

1-5

Protection Features:

C 60 V Load Dump

C reverse battery

C output shorted to ground

C lightning protected

C inputs protected to 200 V peak to peak

C Input EMI rejection

C Thermal shutdown

Connections

Terminal I Connector: 6 terminals

Terminal II Connector: 3 terminals (optional prover or readout instrument output)

Terminal Block I

Non-Isolated Output:

1. Power, 5 to 40 Vdc

2. Common

3. Signal Out Vout 1, 0-5 V

4. Signal Out Vout 2, 0-Vsupply, OC or 20 mA current loop

5. Pickoff

6. Pickoff

Terminal Block II (optional)

Mobile Prover Hook-Up:

9. Common

10. Signal Out Vout 3

11. Not used

A pull-up resistor of 2KO should be used in 0-Vsupply powered pulse applications.

(See Figure 1-2).

MAY 2005 DANIEL MINI GAS TURBINE METERS

SPECIFICATIONS AND DIMENSIONS

1-6

Figure 1-2. Typical Preamp Configuration

DANIEL MINI GAS TURBINE METERS MAY 2005

SECTION 1

1-7

DIMENSIONS: FLANGED

Size ANSI

Class

Work

Pres A B

Bolt Circle

Diameter

Flange Bolt Holes

Approx.

Weight

No. Diameter

2 150

300

600

285

740

1,480

6 1/2

6 12

6 1/2

4 3/4

3/4

3 150

600

285

740

1.480

7 1/2

8 1/4

6 5/8

3/4

7/8

DIMENSIONS: WAFER

1 150/600 285/1480 3.5 2.62 6

2 150/600 285/1480 3.0 3.62 6

3 150/600 285/1480 6.5 5.0 N/A

Figure 1-3. Meter Dimensions

MAY 2005 DANIEL MINI GAS TURBINE METERS

SPECIFICATIONS AND DIMENSIONS

1-8

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DANIEL MINI GAS TURBINE METERS MAY 2005

SECTION 2

2-1

2.0 1" INSTALLATION AND MAINTENANCE - WAFER STYLE

Spin Test

A spin test is an indication of the meter bearing condition and should be carried out if there is a

reduction in meter accuracy. The test is carried out before meter disassembly by simultaneously

activating a stop watch while giving the rotor a quick spin. The time it takes the rotor to coast to a

complete stop is the “spin down time”.

A spin test is conducted on each turbine meter prior to calibration and shipment. The spin down time

will be indicated on the calibration curve supplied with each meter.

The typical spin down time for the 1" Mini Gas Turbine Meter is 15 seconds.

Meter Disassembly:

1. Remove diffuser retaining ring from downstream side of housing.

2. Pull out downstream hanger/shaft assembly.

3. Remove rotor nut.

4. The rotor assembly should now be easily removed.

5. Check rotor blades for signs of damage. Replacement rotor assemblies are available (P/N

390-01-212).

6. Remove bearings and bearing spacers.

7. Replace bearings, P/N 504-53-145 and 504-53-115, if necessary.

Meter Assembly:

1. Replace larger bearing (504-53-115) and bearing spacer on the rotor shaft.

2. Slide on rotor assembly.

3. Place upstream bearing (504-53-145) and bearing shield (rounded side out).

4. Replace and tighten rotor shaft nut.

5. Slide hanger/rotor assembly into downstream side of meter body.

6. Replace downstream retaining ring.

Installation kits for the wafer type meters are available on request.

MAY 2005 DANIEL MINI GAS TURBINE METERS

1" INSTALLATION AND MAINTENANCE - WAFER STYLE

2-2

Figure 2-1. Wafer Style 1" Mini Gas Turbine Meter

DANIEL MINI GAS TURBINE METERS MAY 2005

SECTION 3

3-1

3.0 2" INSTALLATION AND MAINTENANCE - WAFER STYLE

Spin Test

A spin test is an indication of the meter bearing condition and should be carried out if there is a

reduction in meter accuracy. The test is carried out before meter disassembly by simultaneously

activating a stop watch while giving the rotor a quick spin. The time it takes the rotor to coast to a

complete stop is the “spin down time”.

A spin test is conducted on each turbine meter prior to calibration and shipment. The spin down time

will be indicated on the calibration curve supplied with each meter.

The typical spin down time for the 2" Mini Gas Turbine Meter is 35 seconds.

Meter Disassembly:

1. Remove diffuser retaining ring from downstream side of housing.

2. Pull out downstream hanger/shaft assembly.

3. Remove rotor nut.

4. The rotor assembly should now be easily removed.

5. Check rotor blades for signs of damage. Replacement rotor assemblies are available (P/N

390-01-228).

6. Remove bearings and bearing spacers.

7. Replace bearings, P/N 504-53-145 and 504-53-115, if necessary.

Meter Assembly:

1. Replace larger bearing (504-53-115) and bearing spacer on the rotor shaft.

2. Slide on rotor assembly.

3. Place upstream bearing (504-53-145) and bearing shield (rounded side out).

4. Replace and tighten rotor shaft nut.

5. Slide hanger/rotor assembly into downstream side of meter body.

6. Replace downstream retaining ring.

Installation kits for the wafer type meters are available on request.

MAY 2005 DANIEL MINI GAS TURBINE METERS

2" INSTALLATION AND MAINTENANCE - WAFER STYLE

3-2

Figure 3-1. Wafer Style 2" Mini Gas Turbine Meter

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Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" Owner's manual

Brand: Daniel

Model: Turbine Flow Meters-Mini Gas Meter Sizes 1"-3"

Type: Owner's manual

Key features and benefits of Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" include:

Accurate and reliable measurement of gas flow
Wide flow range and high turndown ratio

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Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" Owner's manual

Daniel Turbine Flow Meters-Mini Gas Meter Sizes 1"-3" Owner's manual

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