Miller NA000000 Owner's manual

Brand: Miller

Model: NA000000

Type: Owner's manual

1. Safety Symbol Definitions

DANGER! - Indicates a hazardous situation

which, if not avoided, will result in death or seri-

ous injury. The possible hazards are shown in the

adjoining symbols or explained in the text.

DANGER! - Indique une situation dangereuse

qui, si elle n’est pas évitée, entraînera la mort ou

des blessures graves. Les éventuels risques sont

représentés par les symboles joints ou expliqués

dans le texte.

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

The possible hazards are shown in the adjoining

symbols or explained in the text.

Indique une situation dangereuse qui, si elle n’est

pas évitée, entraînera la mort ou des blessures

graves. Les éventuels risques sont représentés

par les symboles joints ou expliqués dans le

texte.

NOTICE –

�

AVIS –

�

Indicates statements not related to personal

injury.

Indicates special instructions.

Signale des consignes non associées aux dom-

mages corporels.

Fournit des instructions spéciales.

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: Cancer and Reproductive Harm -

www.P65Warnings.ca.gov

PROPOSITION CALIFORNIENNE 65

AVERTISSEMENTS

AVERTISSEMENT : cancer et troubles de la re-

production - www.P65Warnings.ca.gov.

Beware of electric shock from wiring. Stop engine

and disconnect negative (-) cable from battery be-

fore installing this kit. Reinstall all panels and

covers.

Attention aux chocs électriques des câbles. Arrê-

ter le moteur et débrancher le câble négatif de la

batterie avant d’installer cet ensemble. Réinstal-

ler tous les panneaux et couvercles.

Using a generator indoors CAN KILL YOU IN MI-

NUTES. Generator exhaust contains carbon

monoxide. This is a poison you cannot see or

smell. NEVER use inside a home or garage,

EVEN IF doors and windows are open. Only use

OUTSIDE and far away from windows, doors,

and vents.

L’utilisation d’un groupe autonome à l’intérieur

peut vous tuer en quelques minutes. Les fumées

d’un groupe autonome contient du monoxyde de

carbone. C’est un poison invisible et inodore. JA-

MAIS utiliser dans une maison ou garage, même

avec les portes et fenêtres ouvertes. Uniquement

utiliser à l’EXTERIEUR, loin des portes, fenêtres

et bouches aération.

Overheating can damage motors. Turn off or un-

plug equipment before starting or stopping en-

gine. Do not let low voltage and frequency

caused by low engine speed damage electric mo-

tors. Do not connect 50 or 60 Hertz motors to the

100 Hertz receptacle where applicable.

Le surchauffement peut endommager le moteur

électrique. Arrêter ou débrancher l’appareil avant

de démarrer ou d’arrêter le moteur. N’endomma-

gez pas les moteurs électriques avec un régime

moteur lent produisant une tension et une fré-

quence trop basses. Ne pas connecter les mo-

teurs de 50 ou 60 Hertz à la prise de 100 Hertz si

elle existe.

Wear safety glasses with side shields.

Porter des lunettes de sécurité avec écrans

latéraux.

Welding sparks can cause fire or explosion. Move

flammables away. Do not weld on closed tanks or

barrels, or on containers that have held combusti-

bles - they can explode. Clean tanks or barrels

properly.

Les étincelles de soudure peuvent provoquer un

incendie ou une explosion. Ne pas souder de cu-

ves ou de tonneaux, au risque qu’ils explosent.

Nettoyer soigneusement les cuves ou tonneaux.

Tipping equipment can cause injury and damage

equipment. Do not put any body part under unit

while lifting. Use adequate blocks as needed to

support unit while doing job.

Un appareil qui bascule peut s’endommager ou

causer des blessures. Lors du levage, ne pas

laisser de parties du corps sous l'appareil. Utiliser

des cales appropriées pour soutenir l'appareil.

Have only trained and qualified persons install,

operate, or service this unit. Read the safety infor-

mation at the beginning of these instructions and

in each section. Call your distributor if you do not

understand the directions. For WELDING

SAFETY and EMF information, read owner’s

manual(s).

Ne confiez l’installation, l’exploitation ou l’entre-

tien de cet appareil qu’à des personnes compé-

tentes et qualifiées. Lire les directives de sécurité

au début de ces instructions et dans chaque sec-

tion. Appeler votre distributeur si vous ne compre-

nez pas les directives. Lire le(s) manuel(s)

d’utilisateur pour des renseignements sur la SÉ-

CURITÉ DE SOUDAGE et les champs

électromagnétiques.

ORIGINAL INSTRUCTIONS – PRINTED IN USA © Miller Electric Mfg. LLC 2020-02

2020-02 OM-286846A

OWNER’S MANUAL

Engine Drive Auxiliary Power Remote Panel 301562

OM-286846 Page 2

2. Tools Needed

OM-222 Page 1

NGO’s

tools/

helmet weldshield faceshield

glasses hairdryer cclamp rpmmeter benchvise

popriveter

oilcan filtersocket hacksaw belttensiongauge sealant_1

snapringpliers linepliers pencil fusepuller mallet scissors

tape

rubbergloves weldgloves earmuffs electrodewrench

pinextractor2

tip_dress

sealant_2 pump pliers

T_allen

pinextractor (141761)

SOAP

bar soap

Liquid soap

Paper Clip

Needle-Nose Vise Grip

Ground Strap

Thermal Compound

Trowel

Chisel

Torx

ear plugs

OM-222 Page 1

allen_wrench

NGO’s

tools/

flathead philips head wrench

pliers

knife

heavy-duty workclamp light-duty workclamp wirecutter frontcutter

allen_set

needlenose

steelbrush nutdriver

chippinghammer

solderiron

stripcrimp

drill

torque wrench

socket wrench

hammer awl file

crimper

paintbrush

feelergauge flashlight ruler

toothbrush

greasegun

qtip (swab)

vicegrip

handream

punch

filterwrench

strapwrench

airgun

solvent pinextractor eprompuller pipewrench

torque screwdriver

crescent wrench

3/8 in.

OM-222 Page 1

allen_wre

nch

NGO’s

tools/

flathead philips h

ead

wrench

pliers

nife

heavy-duty workclamp light-duty workclamp wirecutter frontcutter

allen_set

needlenose

teelbrush

utdriver

chippinghammer

solderiron

stripcrimp

drill

torque wrench

socket wr

ench

hammer awl file

crimper

paintbrush

feelergauge flashlight ruler

toothbrush

greasegun

qtip (swab)

vicegrip

handream

punch

filterwrench

strapwrench

airgun

solvent pinextractor eprompuller pipewrench

torque screwdriver

crescent wrench

3/8, 11/16 in.

3. Installing Auxiliary Power Remote Panel

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



Be sure the mounting structure will

support the weight of the remote

panel and connected cables.

1 Auxiliary Power Remote Panel - Rear

Auxiliary Power Remote Panel weighs 6 lb

(2.7 kg) without cables.

2 Mounting Holes

3 Optional Rear Cable Exit

Remove front cover of remote panel.

Mount panel by installing supplied hard-

ware through four mounting holes.

Strain relief and cable may be routed

through rear of panel instead of through the

bottom. To change the configuration, follow

these steps:

Remove front cover.

Remove plug from back hole. Remove

strain relief from bottom of remote box.

Install strain relief in back hole of remote

box.

Install plug in bottom hole of remote.

Route leads through strain relief and con-

nect according to Section 6. Verify cable in-

sulation extends through strain relief. Then

tighten outer strain relief nut until cable

does not move in strain relief.

4. Specifications For Customer-Supplied Cord

Number Of Conductors 4

Conductor Size 6 AWG

Maximum Conductor Length 92 feet (28 m)

Flexible Cord Diameter Range 0.87 to 1.26 in. (22 to 32 mm)

Flexible Cord Type SO

OM-286846 Page 3

5. Installing Plug

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

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



Installation must meet all National

and Local Codes — have only quali-

fied persons make this installation.

Install supplied NEMA 14–50P plug on cus-

tomer-supplied cord.

Follow instructions supplied with plug.

1 NEMA 14–50P Plug

2 Neutral Terminal (Flat Blade, Silver

Clamp)

Connect white lead wire to Neutral terminal.

3 Ground Terminal (U-Shaped Blade,

Green Clamp)

Connect green lead wire to Ground terminal.

4 Line Terminal 1

Connect black lead wire to first Line terminal.

5 Line Terminal 2

Connect red lead wire to second Line

terminal.

6. Wiring Terminal Strip

240V

120V120

LINE LINENEUTRAL

287306-A

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







Installation must meet all National

and Local Codes — have only quali-

fied persons make this installation.

1 Ground Lug

Connect green wire to Ground lug.

2 Line Terminal

3 Line Terminal

Connect black and red wires to Line termi-

nals. Torque to 35 in. lb (3.95 N·m).

4 Neutral Terminal

Connect white wire to Neutral terminal. Tor-

que to 35 in. lb (3.95 N·m).

5 Strain Relief

OM-286846 Page 4

7. Generator Power Receptacles And Supplementary Protectors

240V 50A 1 60Hz

120V 20A 1 60Hz

20A

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



Use GFCI protection when operat-

ing auxiliary equipment. If unit

does not have GFCI receptacles,

use GFCI-protected extension

cord. Do not use GFCI receptacle

to power life support equipment.

Unplug power cord before attempt-

ing to service accessories or tools.

�

Generator power decreases as weld

current increases.

1 120/240 V AC Receptacle RC1

RC1 supplies 60 Hz single-phase power at

weld/power speed.

2 120 V 20 A AC Receptacles RC2 And

RC3

3 Supplementary Protector CB2

4 Supplementary Protector CB3

CB2 protects RC2 and CB3 protects RC3

from overload. If a supplementary protector

opens, the receptacle does not work.

�

Press button to reset supplementary

protector. If supplementary protector

continues to open, contact Factory

Authorized Service Agent.

OM-286846 Page 5

8. GFCI Receptacle Information, Resetting, And Testing

Use GFCI protection when operat-

ing auxiliary equipment. If unit

does not have GFCI receptacles,

use GFCI-protected extension

cord. Do not use GFCI receptacle

to power life support equipment.

Unplug power cord before attempt-

ing to service accessories or tools.

1 120 V 20 A AC GFCI Receptacle

2 GFCI Receptacle Test Button

3 GFCI Receptacle Reset Button

4 Red GFCI Indicator Light (LED)

5 Green GFCI Indicator Light (LED)

6 Alternate Location For Red And Green

Indicator LEDs

�

Red and Green indicator lights may

be combined in a single LED.

�

Orientation of receptacle may be dif-

ferent in other applications.

GFCI Receptacles

GFCI receptacles protect the user from

electric shock if a ground fault occurs in

equipment connected to the receptacle. A

ground fault occurs when electrical current

takes the shortest path to ground (which

could be through a person) rather than fol-

low its intended safe path.

If a ground fault is detected, the GFCI Re-

set button pops out, and the circuit opens

to disconnect power to the faulty equip-

ment. A GFCI receptacle does not protect

against circuit overloads, short circuits, or

shocks not related to ground faults. Reset

and test GFCI receptacle according to the

following procedures.

A solid green LED indicates power to the

GFCI. A solid red LED indicates that the

GFCI has been tripped.

Resetting/Testing GFCI Receptacle

Test GFCI monthly.

If Red LED blinks, stop using GFCI

receptacle and have a Factory Au-

thorized Service Agent replace it.

Extension cords with bad insula-

tion or of extended length can al-

low enough leakage current to trip

the GFCI circuit. Reset and test as

follows.

Resetting GFCI Receptacles

If a GFCI fault occurs, stop engine and dis-

connect equipment from GFCI receptacle.

Check for damaged or wet tools, cords,

plugs, etc. connected to the receptacle.

Start engine, place engine control switch in

RUN position, and press GFCI Reset but-

ton. Reconnect equipment to GFCI recep-

tacle. If GFCI Reset button pops out again,

check the equipment and repair or replace

if faulty.

Testing GFCI Receptacles

Start engine and place engine control

switch in Run position. Press the GFCI Test

button. The GFCI Reset button should pop

out.

Press the GFCI Reset button.

Have a Factory Authorized Service

Agent replace GFCI if any of the follow-

ing occur:

GFCI does not trip when tested

Red LED blinks

GFCI does not reset.

OM-286846 Page 6

9. Selecting Equipment

OM-4419 Page 1

1 Generator Power Receptacles – Neutral

Bonded To Frame

2 3-Prong Plug From Case Grounded

Equipment

3 2-Prong Plug From Double Insulated

Equipment

�

Be sure equipment has double insu-

lated symbol and/or wording on it.

Do not use 2-prong plug unless

equipment is double insulated.

10. Grounding Generator to Truck or Trailer Frame

OM-236 948 Page 1

1-1. Grounding Generator To Truck Or Trailer Frame

GND/PE

Always ground generator frame to

vehicle frame to prevent electric

shock and static electricity

hazards.

Also see AWS Safety & Health Fact

Sheet No. 29, Grounding of Port-

able And Vehicle Mounted Welding

Generators.

Bed liners, shipping skids, and

some running gear insulate the

welding generator from the vehicle

frame. Always connect a ground

wire from the generator equipment

grounding terminal to bare metal

on the vehicle frame as shown.

Use GFCI protection when operat-

ing auxiliary equipment. If unit

does not have GFCI receptacles,

use GFCI-protected extension

cord. Do not use GFCI receptacles

to power life support equipment.

1 Equipment Grounding Terminal (On

Front Panel)

2 Grounding Cable (Not Supplied)

3 Metal Vehicle Frame

Connect cable from equipment ground ter-

minal to metal vehicle frame. Use #8 AWG

or larger insulated copper wire.

�

Electrically bond generator frame to

vehicle frame by metal-to-metal

contact.

OM-286846 Page 7

11. Grounding When Supplying Building Systems

OM-4419 Page 1

GND/PE

1 2

1 Equipment Grounding Terminal

2 Grounding Cable

Use #8 AWG or larger insulated copper wire.

3 Ground Device

�

Use ground device as stated in electri-

cal codes.

Ground generator to system earth

ground if supplying power to a prem-

ises (home, shop, farm) wiring

system.

Also see AWS Safety & Health Fact

Sheet No. 29, Grounding of Portable

And Vehicle Mounted Welding

Generators.

12. How Much Power Does Equipment Require?

OM-4419 Page 1

VOLTS 115

4.5

50/60

AMPS

1 Resistive Load

A light bulb is a resistive load and requires a

constant amount of power.

2 Non-Resistive Load

Equipment with a motor is a non-resistive

load and requires approximately six times

more power while starting the motor than

when running.

3 Rating Data

Rating shows volts and amperes, or watts re-

quired to run equipment.

Amperes x Volts = Watts

Example 1: If a drill uses 4.5 amperes at 115

volts, calculate its running power require-

ment in watts.

4.5 A x 115 V = 520 W

The load applied by the drill is 520 watts.

Example 2: If three 200 watt flood lamps are

used with the drill from Example 1, add the

individual loads to calculate total load.

(3 x 200W) + 520 W = 1120 W

The total load applied by the three flood

lamps and drill is 1120 watts.

OM-286846 Page 8

13. Circuit Diagram



OM-286846 Page 9

14. Parts List

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





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







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OM-286846 Page 10

Auxiliary Power Remote Panel Assembly

Item No. Dia. Mkgs. Part No. Description Quantity

1 286636 Panel, Front Remote Aux Power 1

2 286637 Box, Remote Aux Power 1

3 286736 Bracket, Mtg Terminal Block Remote Aux Power 1

4 286638 Label, Nameplate Remote Aux Power 1

286640 Plug, Str Grd 3p4w 50a 125/250v 90 Deg 1

286844 Receptacles, W/Leads & Breakers 1

5 RC1 182954 —Rcpt, Str 3p4w 50a 125/250v Flush Mtg *14-50 1

6 RC2-RC3 280236 —Receptacle, GFCI 15/20A 2

7 CB1-CB2 093996 —Supplementary Pro, Man Reset 1p 20a 250vac Frict 2

8 286838 Terminal Block, 3 Pos 2-14awg 1

282728 Cover, Receptacle W/Gasket (120v Rcpt) 1

282730 Cover, Receptacle W/Gasket (50a/240v Rcpt) 1

9 190323 Boot, Circuit Breaker Clear Hex Nut 2

10 286832 Seal, Aux Power Remote 1

287322 Blank, Snap-In Nyl 1.875 Mtg Hole Black 1

11 286965 Conn, Clamp Cable Strain Relief .875/1.26 1

12 197203 Grounding Stud Assy, Brass 1

13 287306 Label, Remote Aux Power Wiring 1

14 286962 Label, Warning Electric Shock Can Kill 1

145743 Lug, Univ W/Scr 600v 2-14 Wire .250 Stud 1

130093 Screw, 006-32x .62 Rnd Hd-Phl Stl Pld 4

136420 Screw, 008-32x .37 Hexwhd.34d Stl Pld Slffmg Tap-Rw 2

231214 Screw, 008-32x1.00 Pan Hd-Phl Stl Pld 2

602154 Screw, 250-20x .50 Hexwhd.50d Stl Pld Slffmg Tap-Rw 8

10915 Washer, Flat .257idx0.640odx.031t Brs 1

163167 Washer, Lock .254idx0.489odx.062t Sst Split.250 1

602208 Washer, Tooth.256idx0.510odx.028t Stl Pld Ext.250 A 1

174076 Nut, 006-32 .31hex .15h Stl Pld Sem Cone Wshr.38d 4

174075 Nut, 008-32 .34hex .19h Stl Pld Sem Cone Wshr.38d 2

601836 Nut, 250-20 .50hex .19h Brs 4

�

Hardware is common and not available unless listed.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and

serial number required when ordering parts from your local distributor.

Miller NA000000 Owner's manual

Brand: Miller

Model: NA000000

Type: Owner's manual

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