Honda GCV530 Owner's manual

Category
Engine
Type
Owner's manual

This manual is also suitable for

Keep this owner’s manual handy, so you can refer to it at any time.
This owner’s manual is considered a permanent part of the engine and
should remain with the engine if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Illustrations are based on the
GCV530-QEA3 type. Honda Motor Co., Ltd. reserves the right, however,
to discontinue or change specifications or design at any time without
notice and without incurring any obligation whatever. No part of this
publication may be reproduced without written permission.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
03/05/14 17:11:07 31Z0A600_001
1
INTRODUCTION
Congratulations on your selection of a Honda engine. We are certain
you will be pleased with your purchase of one of the finest engines on
the market.
We want to help you get the best results from your new engine and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your engine, other property, or the environment.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty policy
is a separate document that should have been given to you by your
dealer.
When your engine needs scheduled maintenance, keep in mind that
your Honda servicing dealer is specially trained in servicing Honda
engines. Your Honda servicing dealer is dedicated to your satisfaction
and will be pleased to answer your questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
03/05/14 17:11:14 31Z0A600_002
2
INTRODUCTION
A FEW WORDS ABOUT SAFETY
Safety Messages
Safety Headings
Safety Section
Instructions
Your safety and the safety of others are very important. And using this
engine safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining an engine. You must
use your own good judgment.
You will find important safety information in a variety of forms,
including:
–– preceded by a safety alert symbol and one
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
–– such as
IMPORTANT SAFETY INFORMATION.
–– such as
ENGINE SAFETY.
–– how to use this engine correctly and safely.
This entire book is filled with important safety information –– please
read it carefully.
03/05/14 17:11:26 31Z0A600_003
3
CONTENTS
.......................................................................................ENGINE SAFETY . 5
................................................IMPORTANT SAFETY INFORMATION . 5
........................................................................CONTROLS & FEATURES . 7
............................................COMPONENT & CONTROL LOCATIONS . 7
............................................................................................CONTROLS . 9
....................................................................................Throttle Lever . 9
.........................................Recoil Starter (applicable engine types) . 9
...........................................................................................FEATURES . 10
............................................................................Fuel-cut Solenoid . 10
.............................................................................BEFORE OPERATION . 11
.....................................................IS YOUR ENGINE READY TO GO? . 11
..................................Check the General Condition of the Engine . 11
.............................................................................Check the Engine . 12
............................Check the Equipment Powered by This Engine . 12
............................................................................................OPERATION . 13
...................................................SAFE OPERATING PRECAUTIONS . 13
....................................................................STARTING THE ENGINE . 13
....................................................................STOPPING THE ENGINE . 16
...................................................................SETTING ENGINE SPEED . 17
....................................................................SERVICING YOUR ENGINE . 18
............................................THE IMPORTANCE OF MAINTENANCE . 18
....................................................................MAINTENANCE SAFETY . 19
..............................................................MAINTENANCE SCHEDULE . 20
.............................................................FUEL RECOMMENDATIONS . 21
................................................................ENGINE OIL LEVEL CHECK . 22
.........................................................................ENGINE OIL CHANGE . 23
...........................................................................OIL FILTER CHANGE . 24
..................................................ENGINE OIL RECOMMENDATIONS . 26
....................................................................AIR FILTER INSPECTION . 27
......................................................................AIR CLEANER SERVICE . 28
.................................................................FUEL FILTER INSPECTION . 30
.......................................................................SPARK PLUG SERVICE . 31
.........................SPARK ARRESTER SERVICE (optional equipment) . 33
03/05/14 17:11:30 31Z0A600_004
4
CONTENTS
.........................................................HELPFUL TIPS & SUGGESTIONS . 35
...................................................................STORING YOUR ENGINE . 35
........................................................................Storage Preparation . 35
........................................................................Storage Precautions . 38
...................................................................Removal From Storage . 39
.................................................................................TRANSPORTING . 40
.....................................TAKING CARE OF UNEXPECTED PROBLEMS . 41
.................................................................ENGINE WILL NOT START . 41
.....................................................................ENGINE LACKS POWER . 41
........................................TECHNICAL & CONSUMER INFORMATION . 42
...............................................................TECHNICAL INFORMATION . 42
..................................................................Serial Number Location . 42
........................................Battery Connections for Electric Starter . 43
.................................................................Remote Control Linkage . 44
..................Carburetor Modification for High Altitude Operation . 45
...........................................................................Oxygenated Fuels . 46
..........................................Emission Control System Information . 47
...........................................................................................Air Index . 49
..................................................................................Specifications . 50
.............................................................................Wiring Diagrams . 52
..............................................................CONSUMER INFORMATION . 55
.........................................................................Honda Publications . 55
.......................................................Customer Service Information . 56
............................QUICK REFERENCE INFORMATION . Inside back cover
03/05/14 17:11:34 31Z0A600_005
5
ENGINE SAFETY
IMPORTANT SAFETY INFORMATION
Owner Responsibilities
Refuel With Care
Hot Exhaust
Most accidents with engines can be prevented if you follow all
instructions in this manual and on the engine. Some of the most
common hazards are discussed below, along with the best way to
protect yourself and others.
Honda engines are designed to give safe and dependable service if
operated according to instructions. Read and understand this
owner’s manual before operating the engine. Failure to do so could
result in personal injury or equipment damage.
Know how to stop the engine quickly, and understand the operation
of all controls. Never permit anyone to operate the engine without
proper instructions.
Do not allow children to operate the engine. Keep children and pets
away from the area of operation.
Gasoline is extremely flammable, and gasoline vapor can explode.
Refuel outdoors, in a well-ventilated area, with the engine stopped.
Never smoke near gasoline, and keep other flames and sparks away.
Always store gasoline in an approved container. If any fuel is spilled,
make sure the area is dry before starting the engine.
The muffler becomes very hot during operation and remains hot for
a while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing it indoors.
To prevent fire hazards and to provide adequate ventilation for
stationary equipment applications, keep the engine at least 3 feet (1
meter) away from building walls and other equipment during
operation. Do not place flammable objects close to the engine.
03/05/14 17:11:45 31Z0A600_006
6
ENGINE SAFETY
Other Equipment
Carbon Monoxide Hazard
Exhaust gas contains poisonous carbon monoxide. Avoid inhalation of
exhaust gas. Never run the engine in a closed garage or confined area.
Review the instructions provided with the equipment powered by this
engine for any additional safety precautions that should be observed
in conjunction with engine startup, shutdown, operation, or protective
apparel that may be needed to operate the equipment.
03/05/14 17:11:50 31Z0A600_007
7
CONTROLS & FEATURES
COMPONENT & CONTROL LOCATIONS
SPARK PLUGS
ELECTRIC STARTER
AIR CLEANER
RECOIL STARTER
(applicable engine types)
03/05/14 17:11:54 31Z0A600_008
8
CONTROLS & FEATURES
OIL FILLER CAP/
DIPSTICK
FUEL PUMP
FUEL FILTER
OIL FILTER
OIL DRAIN BOLT
SCREEN GRID
OIL PRESSURE SWITCH
(applicable engine types)
03/05/14 17:11:59 31Z0A600_009
9
CONTROLS & FEATURES
Throttle Lever
Recoil Starter (applicable engine types)
CONTROLS
THROTTLE LEVER
FFAASSTT
SSLLOOWW
CCHHOOKKEE
STARTER GRIP
The throttle lever controls engine speed.
Moving the throttle lever in the directions shown makes the engine
runfasterorslower.
Set the lever to CHOKE when the engine is cold.
Some engine applications use a remotely-mounted throttle control
rather than the engine-mounted throttle lever shown here. Refer to the
instructions provided with the equipment powered by this engine for
remote control information.
Pulling the starter grip operates the recoil starter to crank the engine.
03/05/14 17:12:09 31Z0A600_010
10
CONTROLS & FEATURES
FEATURES
Fuel-cut Solenoid
Oil Pressure Switch (applicable engine types)
The engine is equipped with a fuel-cut solenoid that allows fuel to flow
to the carburetor main jet when the engine switch is in the ON or
START position and stops the flow of fuel to the main jet when the
engine switch is in the OFF position.
The engine must be connected to the battery to energize the fuel-cut
solenoid, allowing the engine to run. If the battery is disconnected,
fuel flow to the carburetor main jet will stop.
The engine is equipped with a oil pressure switch to prevent damage
from lack of lubrication or overheating.
If oil pressure alarm lamp comes on, check the engine oil level, and
add the correct engine oil if necessary (see page ).
To restart the engine, turn the engine switch to the OFF position.
Next, start according to the starting procedure.
If the oil pressure alarm lamp continues to light even through the
engine oil level is correct, stop operating the engine and see an
authorized Honda servicing dealers.
22
03/05/14 17:12:19 31Z0A600_011
11
BEFORE OPERATION
IS YOUR ENGINE READY TO GO?
Check the General Condition of the Engine
For your safety, and to maximize the service life of your equipment, it
is very important to take a few moments before you operate the
engine to check its condition. Be sure to take care of any problem you
find, or have your servicing dealer correct it, before you operate the
engine.
Improperly maintaining this engine,
or failing to correct a problem
before operation, could cause a
malfunction in which you could be
seriously injured.
Always perform a preoperation
inspection before each operation,
and correct any problem.
Before beginning your preoperation checks, be sure the engine is level
and the engine switch is in the OFF position.
Look around and underneath the engine for signs of oil or gasoline
leaks.
Remove any excessive dirt or debris, especially around the muffler
and recoil starter.
Look for signs of damage.
Check that all shields and covers are in place, and all nuts, bolts, and
screws are tightened.
03/05/14 17:12:28 31Z0A600_012
12
BEFORE OPERATION
Check the Engine
Check the Equipment Powered by This Engine
Check the engine oil level (see page ). Running the engine with a
low oil level can cause engine damage.
Check the air filter (see page ). A dirty air filter will restrict air flow
to the carburetor, reducing engine performance.
Check the fuel level. Starting with a full tank will help to eliminate or
reduce operating interruptions for refueling.
Review the instructions provided with the equipment powered by this
engine for any precautions and procedures that should be followed
before engine startup.
27
22
03/05/14 17:12:34 31Z0A600_013
13
OPERATION
SAFE OPERATING PRECAUTIONS
STARTING THE ENGINE
Beforeoperatingtheengineforthefirsttime,pleasereviewthe
IMPORTANT SAFETY INFORMATION
on page and the chapter titled
BEFORE OPERATION
.
Carbon monoxide gas is toxic.
Breathing it can cause
unconsciousness and even kill you.
Avoid any areas or actions that
expose you to carbon monoxide.
Review the instructions provided with the equipment powered by this
engine for any safety precautions that should be observed in
conjunction with engine startup, shutdown, or operation.
If the fuel tank is equipped with a valve, be sure the fuel valve is in
the OPEN or ON position before attempting to start the engine.
Always keep hands and feet clear of rotating machinery.
1.
5
03/05/14 17:12:42 31Z0A600_014
14
OPERATION
SLOW
THROTTLE LEVER
CHOKE
STARTER GRIP
To start a cold engine, move the throttle lever to the CHOKE position.
To restart a warm engine, leave the throttle lever in the SLOW
position.
Some engine applications use a remotely-mounted throttle control
rather than the engine-mounted throttle lever shown here. Refer to
the instructions provided with the equipment powered by this
engine for remote control information.
Turn the engine switch to the ON position.
Operate the starter.
RECOIL STARTER (applicable engine types):
Pull the starter grip lightly until you feel resistance, then pull briskly.
Return the starter grip gently.
2.
3.
4.
03/05/14 17:12:49 31Z0A600_015
15
OPERATION
CHOKE
THROTTLE LEVER
SSLLOOWW
ELECTRIC STARTER (applicable engine types):
Turn the key to the START position, and hold it there until the engine
starts.
If the engine fails to start within 5 seconds, release the key, and wait
at least 10 seconds before operating the starter again.
Using the electric starter for more than 5 seconds at a time will
overheat the starter motor and can damage it.
If the throttle lever has been moved to the CHOKE position to start
the engine, gradually move it to the SLOW position as the engine
warms up.
When the engine starts, release the key, allowing it to return to the
ON position.
5.
03/05/14 17:12:56 31Z0A600_016
16
OPERATION
STOPPING THE ENGINE
SSLLOOWW
THROTTLE LEVER
To stop the engine in an emergency, simply turn the engine switch to
the OFF position. Under normal conditions, use the following
procedure.
Move the throttle lever to the SLOW position.
Some engine applications use a remotely-mounted throttle control
rather than the engine-mounted throttle lever shown here. Refer to
the instructions provided with the equipment powered by this
engine for remote control information.
Turn the engine switch to the OFF position.
If the fuel tank is equipped with a valve, turn the fuel valve to the
CLOSED or OFF position.
1.
2.
3.
03/05/14 17:13:03 31Z0A600_017
17
OPERATION
SETTING ENGINE SPEED
THROTTLE LEVER
FFAASSTT
SSLLOOWW
Position the throttle lever for the desired engine speed.
For engine speed recommendations, refer to the instructions provided
with the equipment powered by this engine.
Do not disconnect the battery from the engine while the engine is
running. Disconnecting the battery causes the fuel-cut solenoid to shut
off the flow of fuel to the carburetor main jet, and the engine will stop.
Some engine applications use a remotely-mounted throttle control
rather than the engine-mounted throttle lever shown here.
03/05/14 17:13:10 31Z0A600_018
18
SERVICING YOUR ENGINE
THE IMPORTANCE OF MAINTENANCE
Maintenance, replacement or repair of emission control devices and
systems may be done by any engine repair establishment or
individual, using parts that are ‘‘certified’’ to EPA standards.
Good maintenance is essential for safe, economical, and trouble-free
operation. It will also help reduce air pollution.
Improperly maintaining this engine,
or failure to correct a problem
before operation, can cause a
malfunction in which you can be
seriously hurt or killed.
Always follow the inspection and
maintenance recommendations and
schedules in this owner’s manual.
To help you properly care for your engine, the following pages include
a maintenance schedule, routine inspection procedures, and simple
maintenance procedures using basic hand tools. Other service tasks
that are more difficult, or require special tools, are best handled by
professionals and are normally performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to normal operating conditions. If
you operate your engine under unusual conditions, such as sustained
high-load or high-temperature operation, or use in unusually wet or
dusty conditions, consult your servicing dealer for recommendations
applicable to your individual needs and use.
03/05/14 17:13:16 31Z0A600_019
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Honda GCV530 Owner's manual

Category
Engine
Type
Owner's manual
This manual is also suitable for

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