Toro Quiet Collector Drive Kit, 48" Mower User manual

Brand: Toro

Model: Quiet Collector Drive Kit, 48" Mower

Type: User manual

Toro Quiet Collector Drive Kit, 48" Mower is a convenient product that can significantly contribute to your comfort during mowing. Among its various great features, the most important is that it allows for a quieter operation. It is also simple to install, as routing the V-belt under the leveller bars is fairly easy. The kit also does not require the removal of the mower. This means you can get to mowing more quickly. All things considered, this drive kit is an excellent choice for anyone looking for a quiet and easy-to-use mowing experience.

INTERNATIONAL ENGLISH (GB)

Collector Drive

for

48’’ Mower

Model No. 79454-9900001 & Up

Operator’s Manual

IMPORTANT: Read this manual, and your tractor manual, carefully.

They contain information about your safety and the safety of others.

Also become familiar with the controls and their proper use before you

operate the product.

FORM NO. 3321-816

Introduction

We want you to be completely satisfied with

your new product, so feel free to contact

your local Authorized Service Dealer for help

with service, genuine replacement parts, or

other information you may require.

Whenever you contact your Authorized

Service Dealer or the factory, always know

the model of your product. This number will

help the Service Dealer or Service

Representative provide exact information

about your specific product.

1. Model and Serial Number Plate

For your convenience, write the product

model and serial numbers in the space

below.

Model No:__________________________

Serial No.:__________________________

The warning system in this manual identifies

potential hazards and has special safety

messages that help you and others avoid

personal injury, even death. DANGER,

WARNING and CAUTION are signal words

used to identify the level of hazard.

However, regardless of the hazard, be

extremely careful.

DANGER signals an extreme hazard that

will cause serious injury or death if the

recommended precautions are not followed.

WARNING signals a hazard that may cause

serious injury or death if the recommended

precautions are not followed.

CAUTION signals a hazard that may cause

minor or moderate injury if the

recommended precautions are not followed.

Two other words are also used to highlight

information. “Important” calls attention to

special mechanical information and “Note”

emphasizes general information worthy of

special attention.

The left and right side of the machine is

determined by sitting on the seat in the

normal operator’s position.

Contents

Page

Safety and Instruction Decals................................................................................. 2

Installation.............................................................................................................. 3

Loose Parts.................................................................................................. 3

Mower Preparation ...................................................................................... 4

Leveller Stopper & Idler Mounting Bracket Installation ................................ 5

Idler & Drive Belt Installation........................................................................ 6

Belt Guard & Back Idler Installation............................................................. 6

Mower Installation........................................................................................ 7

Boot Installation........................................................................................... 7

Operation................................................................................................................ 8

Maintenance........................................................................................................... 8

Troubleshooting...................................................................................................... 8

___

Safety

_______________________________________________________

Safety Decals and Safety Instructions

Safety decals and instructions are easily visible to the operator and are located

near any area of potential danger. Replace any decal that is damaged or lost.

(1) ON GUARD-BELT

(Part No. 93-7010)

DANGER

POTENTIAL HAZARD

• Without the discharge chute or

complete grass catcher assembly

mounted in place, you and others

are exposed to blade contact and

thrown debris.

WHAT CAN HAPPEN

• The rotating mower blade will throw

debris through the boot in all

directions and may cause injury or

death.

HOW TO AVOID THE HAZARD

• Do not cut grass with the boot on

mower if the collector & suction

tube are not in place.

DANGER

POTENTIAL HAZARD

• Rotating V-belt can cut off fingers,

hands or other body parts and

throw objects

WHAT CAN HAPPEN

• This V-belt may get tangled with the

mower V-belt & destroy both belts

or get caught on mower spindle and

be spun around giving a whip like

effect causing injury or death.

HOW TO AVOID THE PROBLEM

• Do not run the mower if the

collector drive V-belt is not properly

installed in its place on the jack

shaft’s top pulley located on the left

side of tractor rear axle.Either fully

install the V-belt or fully remove.

Do not run if partially installed.

___

Installation

Loose Parts

Note: Use the chart below to identify parts used for assembly.

DESCRIPTION QTY. USE

Boot Assembly 1 Install on mower under discharge chute.

Double Idler Assembly 1 Install on top of mower.

V-Belt 1 Install on pulley.

Double pulley 1 Install on right side mower spindle.

Idler Mounting Bracket 1 Install on top of mower.

Stopper 2 Install on top of mower.

Belt Guard 1 Install on mower.

Pin 1 Hold boot in place.

Rear Idler Support Assembly 1 Install on mower.

Spacer 1 Install on leveller shaft.

Leveller Outside 1 Replace one on mower.

Leveller Inside 1 Replace one on mower.

Hardware Bag 1 Parts installation.

Operators Manual 1 Read before operation.

___

Installation

_____________________________

Mower Preparation

Remove mower from tractor if installed. Refer

to Operators Manual, section: Removing

Mower.

1. Remove the belt guard on top of the

right side spindle (fig. 1).

2. Remove the V-belt (fig. 1).

3. Remove the right side spindle pulley by

unscrewing the spindle nut (fig. 1).

1. Belt guard 3. Spindle pulley

2. V-belt 4. Spindle nut

4. Install the double pulley on spindle.

Secure with lockwasher and nut. Tighten

the nut to 50 – 75 lb.-ft. (68 – 101 Nm)

(fig. 2).

1. Double pulley 2. Nut

5. Hook on deck idler spring must be

hooked to side of idler arm (horizontal

position), with open end of hook towards

front of mower(fig. 3).

6. Route the mower belt as shown in Fig. 3.

Be sure to install the belt on the lower

mower deck pulley and on the lower

spindle pulley (right hand side).

1. Mower belt 3. Double pulley

2. Mower deck pulley 4. Spring

Figure 1

Figure 3

View

Figure 2

___

Installation

_____________________________

Leveller Stopper & Idler

Mounting Bracket

Installation

1. Remove the two flat leveller bars on right

side and the rear leveller shaft from left

side leveller bars by removing bolts, pins

& washers (Fig. 4).

2. Remove the locking collar (Fig. 4).

3. Remove the eye bolt by disconnecting

the trunnion (Fig. 4).

4. Remove both bracket guides (Fig. 4).

1. Outside right leveller 5. Locking collar

2. Inside right leveller 6. Leveller shaft

3. Trunnion 7. Bracket guide

4. Eye bolt

5. On left side, reinstall the bracket guide

but with the leveller stopper underneath

using the same bolt and nut (Fig. 5).

6. On right side install the idler mounting

bracket with the leveller stopper

underneath using the same bolt and nut.

Do not tighten yet (Fig. 5).

1. Idler mounting bracket 3. Bracket guide left

2. Leveller stopper

7. Flip leveller shaft 180° and reinstall to

left leveller bar. Shaft must be flipped to

allow space for collector belt (Fig. 6).

8. Slide the spacer on the leveller shaft on

the right side (Fig. 6).

9. Reinstall the eye bolt and trunnion as

dismounted but on the other side of the

flat bar (right side as shown) (Fig. 6).

10. Slide the locking collar on the right side

against the eye bolt and secure in place

(Fig. 6).

11. Install the leveller bars supplied with kit

in the same fashion as original bars

were mounted, the raised portion

upwards (Fig. 6).

Figure 5

Figure 4

___

Installation

__________________

1. Outside right leveller 5 Eye bolt

2. Inside right leveller 6. Spacer

3. Collar 7. Leveller shaft

4. Trunnion

Idler & Drive Belt

Installation

1. Install the double idler assembly on the

mounting bracket. Secure with cotter pin.

Align the support rod on top of the inside

leveller bar as shown.Tighten the

mounting bracket securely (Fig. 7).

1. Idler mounting bracket 3. Cotter pin

2. Double idler asembly 4. Support rod

2. Route the V-belt under the leveller bars

to the top pulley of the blade spindle and

in front of idler pulleys, then towards the

back (Fig. 8).

1. V-belt 3. Top pulley

2. Leveller bars 4. Idler pulleys

5. Double pulley

Belt Guard & Back Idler

Installation

1. Install the new right side belt guard using

two original bolts. Secure the rear only.

Using the guard as a template drill two

holes 9/32” (7mm.) through the mower.

Secure with hex bolts 1/4 x 3/4” (19mm.)

and nuts. Be sure the V-belt is well

installed in pulley before securing the

guard in place (Fig. 9).

2. Install the rear idler support assembly by

removing the two bolts securing the left

belt guard on the rear. Install the rear

idler support against the left guard and

secure in place with two bolt 1/4x 3/4”

(19mm.) & lock washers. Tighten

securely (Fig. 9).

ure 6

Figure 7

Figure 8

___

Installation

_______________________

1. Belt guard 3. Rear Idler support ass’y

2. Bolts ¼ x ¾”(19mm.) 4. Bolts ¼ x ¾”(19mm.)

Flange nut ¼” Lockwasher ¼”

5. Original bolts

Mower Installation

1. Install the mower on tractor as usual.

Refer to Mower Operator Manual. Install

the collector drive belt on the top jack

shaft pulley located under the left side

tractor rear axle.

If the jack shaft pulley is not installed see

Quiet Collector Operator Manual for

instructions.

Be sure the V-belt is properly routed on

all idlers and pulleys before operation.

Boot Installation

1. Install the boot on mower by lifting the

mower discharge chute (do not remove

it). Lock in place with a pin on the belt

guard and secure with hair pin (Fig. 10).

See Collector set-up for continued

instructions.

1. Boot 4. Boot bracket

2. Mower 5. Belt guard

3. Discharge chute 6. Pin

7. Hair pin

Figure 9

Figure 10

___

Operation

Read: Mower and Collector Operator’s Manuals operations sections.

The operation of mower itself is the same with or without the collector drive.

Baffles, idlers and belt can be left in place for side discharge operation.

Maintenance

Read: Mower and Collector Operator’s Manuals, maintenance sections.

The maintenance on mower is the same with or without the collector drive except

for the extra belt and idler inspection.

Troubleshooting

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Belt comes off pulley or slips Belt tension is incorrect Verify if the V-belt idler

tensioner slides freely.

Apply oil if necessary.

Verify if the spring is not

damaged.

Install a new belt.

___

Toro Quiet Collector Drive Kit, 48" Mower User manual

Toro Quiet Collector Drive Kit, 48" Mower User manual

Toro Quiet Collector Drive Kit, 48" Mower User manual

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