Champion Power Equipment 51001 User manual

Brand: Champion Power Equipment

Model: 51001

Type: User manual

Champion Power Equipment 51001 is a high-quality abrasive blaster designed for a wide range of applications, including rust removal, surface preparation, and cleaning. With its durable construction and powerful performance, this abrasive blaster is ideal for both professional and DIY users. The 51001 features a 10-gallon capacity tank, which allows for extended use without the need for frequent refilling. The adjustable abrasive flow rate and pressure settings give you precise control over the blasting process, ensuring optimal results for different surfaces and materials.

51001

Rev 51001-20090526

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670 USA

Made in China

10 gallon

ABRASIVE BLASTER

SAVE THESE INSTRUCTIONS

Important Safety

Instructions are included in

this manual

Owner’s Manual and Operating Instructions

Table of Contents

Introduction ..................................... 1

Accessories ................................................ 1

This Booklet .............................................. 1

Manual Conventions ......................... 2

Safety Rules ...................................... 3

Assembly .......................................... 5

Abrasive Safety Trigger Assembly ............ 5

Attach the handles .................................... 5

Attach the wheels ...................................... 6

Abrasive Selection .................................... 6

Operation ......................................... 7

Loading Abrasive ...................................... 7

To Start Abrasive Blasting ........................ 7

Abrasive flow adjustment ..................... 7

To Stop Blasting ........................................ 8

Releasing pressure from the tank ............ 8

Maintenance ..................................... 9

Specifications ................................. 10

Safety Trigger Parts List ......................... 11

Tank parts diagram ................................. 12

Parts List ................................................. 13

Warranty ........................................ 14

Warranty Qualifications ......................... 14

Repair/Replacement Warranty .............. 14

Do not return the unit to the place of

purchase .................................................. 14



Warranty Exclusions ............................... 14

Normal Wear ....................................... 14

Installation, Use and Maintenance ..... 14

Other Exclusions ................................. 14

Limits of Implied Warranty and

Consequential Damage ........................... 14



Contact Information ............................... 15

Address ................................................ 15

Customer Service ................................ 15

Technical Service ................................. 15

Notes .............................................. 16

Introduction

Rev 51001-20090526 1

Introduction

Congratulations on your purchase of a

Champion Power Equipment abrasive

blaster. CPE designs and builds abrasive

blasters to strict specifications. With proper

use and maintenance, this abrasive blaster

will bring years of satisfying service.

This Owner’s Manual contains important

safety instructions and information. SAVE

THESE INSTRUCTIONS FOR FUTURE

REFERENCE.

Accessories

Champion Power Equipment manufactures

and sells accessories designed to help you

get the most from your purchase. To find out

more about our products, please visit our

web site at

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the

accuracy and completeness of the

information in this manual. We reserve the

right to change, alter and/or improve the

product and this document at any time

without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference.

Have this information available when ordering parts and when making technical or warranty

inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

51001

Serial Number

Date of Purchase

Purchase Location

Manual Conventions

2 Rev 51001-20090526

Manual Conventions

This manual uses the following symbols to

help differentiate between different kinds of

information. The safety symbol is used with

a key word to alert you to potential hazards

in operating and owning power equipment.

Follow all safety messages to avoid or reduce

the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided,

will

result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided,

could

result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided,

may

result in

minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided,

may

result in property damage.

NOTE

If you have questions regarding your winch, we

can help. Please call our help line at 1-877-338-

0999.

Safety Rules

Rev 51001-20090526 3

Safety Rules

WARNING

Do not use any sand or silica based abrasives

with this tool. Silica based abrasives have been

linked to severe respiratory disease. Always use

OSHA recommended abrasives.

CAUTION

Know your tool. Read this manual carefully.

Learn the tool’s applications and limitations, as

well as potential hazards specific to it.

CAUTION

Do not expose tool to moisture. Don’t use this

tool in damp or wet locations. Keep out of rain.

CAUTION

Keep work area clean and well lit. Cluttered or

dark work areas invite accidents.

WARNING

Keep children away. All children should be kept

away from the work area. Never let a child

handle a tool without strict adult supervision.

WARNING

Use safety equipment. Eye protection should be

worn at all times when operating this tool. Use

ANSI approved safety glasses. Everyday

eyeglasses are NOT safety glasses. Dust mask,

non-skid safety shoes, hard hat, or hearing

protection should be used in appropriate

conditions.

WARNING

Wear proper apparel. Loose clothing, gloves,

neckties, rings, bracelets, or other jewelry may

present a potential hazard when operating this

tool. Please keep all apparel clear of the tool.

WARNING

Don’t overreach. Keep proper footing and

balance at all times when operating this product.

WARNING

Always disconnect the tool from air supply and

release pressure from the tank before making

any adjustments, storing, servicing, or changing

accessories. Such preventative safety measures

reduce the risk of starting the tool accidentally.

WARNING

Use clamps or other practical means to secure

and support the work piece to a stable platform.

Holding the work by hand or against your body

may lead to a loss of control.

WARNING

Do not force tool. Use the correct tool for your

application. The correct tool will do the job better

and safer at the rate for which it was designed.

WARNING

Check for damage. Check your tool regularly. If

part of the tool is damaged it should be carefully

inspected to make sure that it can perform its’

intended function correctly. If in doubt, the part

should be repaired. Refer all servicing to a

qualified technician. Consult your dealer for

advice.

Safety Rules

4 Rev 51001-20090526

WARNING

Keep away from flammables. Do not attempt to

operate this tool near flammable materials or

combustibles. Failure to comply may cause

serious injury or death.

CAUTION

Always check to make sure that the trigger is not

on before connecting blaster to air supply. Tool

may cause damage to property or person if

plugged in while on.

CAUTION

Store idle tools out of the reach of children and

untrained persons. Tools may be dangerous in

the hands of untrained users.

CAUTION

Drain water trap periodically during use. Do not

allow moisture to fill more than 1/2 the water

trap bowl. Do not leave water standing in water

trap when done with work.

WARNING

Do not allow abrasive blaster to sit pressurized

while unattended or not in use.

CAUTION

Make sure all equipment is rated to the

appropriate capacity. Make sure regulator is set

at no higher than 125 psi.

CAUTION

Periodically check the abrasive medium delivery

equipment. Valves, hoses and nozzles that carry

the abrasive medium after it leaves the pressure

tank are subjected to the abrasive blasting action

so will wear out more quickly than other

components.

WARNING

Maintain correct air pressure whenever working.

Do not allow pressure to exceed 125 psi. If the

safety valve does not release excess air pressure,

stop all work and release pressure from the tank

(see "Releasing Pressure from the Tank" section).

Assembly

Your abrasive blaster requires some

assembly.

If you have any questions regarding the

assembly of your abrasive blaster, call our

help line at 1-877-338-0999. Please have

your serial number and model number

available.

Remove all contents from the shipping

carton and prepare a clean, flat working

surface for assembly.

Abrasive Safety Trigger

Assembly

1. Locate the Abrasive Safety Trigger, the

Abrasive Hose (24) and the two Hose

Clamps (23).

2. Slide one Hose Clamp onto each end of

the Abrasive Hose. Do not tighten yet.

3. Slide one end of the Abrasive Hose onto

the Abrasive Safety Trigger Hose

Adaptor (49) and firmly tighten Hose

Clamp.

4. Slide the other end of the Abrasive hose

onto the Abrasive Outlet Manifold (22)

and firmly tighten Hose Clamp.

Attach the handles

1. Locate the two Handle Bars (06), the

two Handle Grips (07), the four Screws

(08), the four nuts (09), and the four

Washers (50).

2. Lay the Abrasive Blast Tank on a flat

level surface (such as a workbench or

table top), with the handlebar mounting

brackets facing up.

3. If Handle Grips are not already installed

on the Handle Bars, slide them onto the

Handle Bars, with the finger holds

towards the bottom of each Handle Bar.

4. Handle Bars are labeled “LEFT” and

“RIGHT.” Align the holes in the left

Handle Bar with the Handle Bar

Mounting Brackets on the left side of

Blast Tank.

5. Place a Washer (50) onto each of the

four handle bar mounting Screws (08).

Insert a Screw through each of the holes

in Handle Bar and Handle Bar

Mounting Brackets.

6. Place a nut onto each of the Screws and

firmly tighten in place with a wrench.

7. Repeat steps 4 – 6 for right Handle Bar.

Assembly

6 Rev 51001-20090526

Attach the wheels

1. Locate the two Wheels (02), the three

Cotter Pins (03), the Wheel Axle (05),

four Wheel Washers (51), and the Front

Foot (04).

2. Slide the Wheel Axle (05) through the

axle holes located at the bottom of the

Handle Bars.

3. Slide a Wheel Washer (51) onto each end

of the wheel axle.

4. Place a Wheel (02) onto each end of the

Wheel Axle then slide a Wheel Washer

onto the axle.

5. Insert a Cotter Pin(03) through the

holes in each end of the Wheel Axle and

bend them so the wheels cannot slide off

the Wheel Axle.

6. Roll Abrasive Blast Tank over so that

Handle Bars are now facing down.

7. Align the holes of the Front Foot (04)

with the holes in the foot mount on the

front side of the Blast Tank.

8. Insert a Cotter Pin (03) through the

holes and bend it so the Front Foot

cannot slide off the foot mount.

Abrasive Selection

The kind of abrasive you choose will greatly

influence the amount of time needed to

clean a given surface area. Abrasive

materials include garnet, glass beads and

others. For best results, use 80 grit abrasive

or finer. Do not exceed 80 grit media size.

Make sure that the abrasive you use is

thoroughly dry. Damp abrasive can cause

clogging of your abrasive blaster.

While you may reuse abrasive, remember

that abrasive does wear out. After use,

abrasive becomes smoother and rounder,

thus reducing abrasive effectiveness.

Reusing abrasive may also cause clogging

due to debris contained in the mixture from

prior use.

Operation

Rev 51001-20090526 7

Operation

WARNING

Always wear your hood, dust mask and heavy

duty canvas gloves when operating the abrasive

blaster.

WARNING

Before operating your abrasive blaster, inspect

each connection, double checking to make sure

that all are tight and properly sealed.

Loading Abrasive

1. Check to make sure the abrasive is dry

and clean so that it does not clog the

unit.

2. Close the brass Air Supply Valve (18) by

turning it to the vertical position.

3. To release the pressure from the Tank,

press Safety Trigger until air stops.

4. Make sure the Pressure Gauge (15) reads

“0”.

5. Remove the Filler Cap (12).

6. Using the Funnel (29), pour the selected

abrasive media into the tank (1). Do not

fill the tank more than 3/4 full. If

humidity in your region is 90% or more,

only fill the tank half full and check the

water trap (17) more frequently.

7. Close the Filler Cap securely, assuring o-

ring is in place.

NOTE

Place your air compressor in another room

to prevent damage to it.

To Start Abrasive Blasting

NOTE

Start with all valves in the closed position.

Following the instructions below will help prevent

the formation of clogs in the abrasive hose,

outlet manifold and the safety trigger.

1. Connect air compressor to the Inlet

Connector (19).

2. Start compressor and open Air Supply

Valve (18).

3. Open Throttling Valve (18A).

4. Check for leaks at the Filler Cap and

along all hoses and fittings as the system

pressurizes. If leaks are observed,

release the pressure from the tank and

repair immediately.

5. Point Safety Trigger in a safe direction

away from people, pets or anything

around you that may be damaged by

direct or indirect abrasive spray.

6. Press and hold Safety Trigger until air is

flowing through the trigger.

7. With the Safety Trigger open, slowly

open the Abrasive Control Valve (18B)

until abrasive material begins to flow

out of the Safety Trigger.

8. Adjust the Abrasive Control Valve (18B)

until the desired amount of abrasive

material is flowing through the Safety

Trigger.

9. Begin blasting.

Abrasive flow adjustment

Choose a larger nozzle for a broader spray

pattern. Choose a smaller nozzle for more

focused abrasive blasting.

1. Adjust air pressure with the Brass

Throttling Valve (18A). Adjust abrasive

flow with Abrasive Control Valve (18B).

2. Watch for abrasive clogging. Release

pressure from the tank if necessary and

replace the abrasive with drier or

cleaner abrasive.

Operation

8 Rev 51001-20090526

To Stop Blasting

1. While continuing to press and hold the

Safety Trigger, turn the Abrasive Control

Valve (18B) to the closed position (this is

to prevent any clogging.)

2. When you notice only air (no abrasive)

is coming out of the Safety Trigger, you

can stop the air flow by releasing the

trigger. By doing this you are ensuring a

clean and clog-free manifold, hose, and

safety trigger.

Releasing pressure from the

tank

1. When finished blasting, point Safety

Trigger in a safe direction away from

people, pets or anything around you that

may be damaged by direct or indirect

abrasive spray.

2. Press and hold the Safety Trigger to

expel any remaining abrasive material

from the Abrasive Hose (24).

3. Close the Abrasive Control Valve (18B).

4. Release pressure on the Safety Trigger.

5. Close the Throttling Valve (18A) and the

Air Supply Valve (18).

6. Disconnect air supply hose from

abrasive blaster.

7. Press the Safety Trigger until air stops

flowing and Pressure Gauge (15) reads

“0".

Maintenance

Rev 51001-20090526 9

Maintenance

The owner/operator is responsible for all

periodic maintenance.

WARNING

Never operate a damaged or defective abrasive

blaster.

WARNING

Improper maintenance will void your warranty.

NOTE

For service or parts assistance, contact our help

line at 1-877-338-0999.

1. Keep your abrasive blaster clean, and

protect it from damage.

2. Release pressure from the tank after

each use.

3. When initially pressurizing, check for

leaks at the tank top and at all hoses and

fittings. Leaking joints may be repaired

by replacing worn or damaged parts and

teflon tape at joints.

4. Check for worn abrasive hose and

fittings. The Abrasive Control Valve,

manifold, and all parts after the abrasive

is ejected from the tank are subject to

rapid wear due to the flow of abrasive.

Watch especially for leaks, blistering,

bulging or thinness of the hose. Replace

any parts which appear worn.

Specifications

10 Rev 51001-20090526

Specifications

Tank Volume 10 gallons

Hose Length 8 feet

Working pressure 60-125 PSI

Air consumption 6-25 CFM

Weight 41 lbs

Height 34 inches (863mm)

Width 17 inches (115.5 mm)

Length 11 inches (415 mm)

Specifications

Safety Trigger Parts List

Item Part Number Description Qty

31 SB9008-0031 Body Upper 1

32 SB9008-0032 Body Lower 1

33 SB9008-0033 Metal Pipe 1

34 SB9008-0034 Intake Connector 1

35 SB9008-0035 Adaptor 1

36 SB9008-0036 Gasket 1

37 SB9008-0037 Ceramic Nozzle 4

38 SB9008-0038 Rubber Adaptor 4

39 SB9008-0039 Nozzle Cap Nut 1

40 SB9008-0040 Screw ST 4.2 x 16 4

41 SB9008-0041 Screw ST 4.2 x 12 2

42 SB9008-0042 On/Off Control Lever 1

43 SB9008-0043 Spring Pin 1

44 SB9008-0044 Spring 1

45 SB9008-0045 Rubber Pad 1

46 SB9008-0046 Screw M3 x 25 1

47 SB9008-0047 Hard Alloy Pad 1

48 SB9008-0048 Nut M3 1

49 SB9008-0049 Hose Adaptor 1

Specifications

Tank parts diagram

Specifications

Parts List

Item

Part Number Description Qty

SB9008-0001 Tank 1

SB9008-0002 Wheels 2

SB9008-0003 Cotter Pins 3

SB9008-0004 Front Foot 1

SB9008-0005 Wheel Axle 1

SB9008-0006 Handle Bars 2

SB9008-0007 Handle Grips 2

SB9008-0008 Pan Screws 4

SB9008-0009 Hex Nuts 4

SB9008-0010 Safety Valve 1

SB9008-0011 O-Ring 1

SB9008-0012 Tank Filler Cap 1

SB9008-0013 Joint Pipe 1

SB9008-0014 Intake Manifold 1

SB9008-0015 Pressure Gauge 1

SB9008-0016 3/8" Nipple Connectors 5

SB9008-0017 Water Trap 1

SB9008-0018 3/8" Brass Air Supply Valve 1

18A

SB9008-0018A 3/8" Brass Throttling Valve 1

18B

SB9008-0018B 3/8" Steel Abrasive Control Valve 1

SB9008-0019 Inlet Connector 1

SB9008-0020 Nipple Connector 1

SB9008-0021 Air Hose 1

SB9008-0022 Abrasive Outlet Manifold 1

SB9008-0023 Hose Clamps 2

SB9008-0024 Abrasive Hose 1

SB9008-0029 Funnel 1

SB9008-0030 Hood 1

30A

SB9008-0030A Lens for Hood 1

SB9008-0050 Washer 4

SB9008-0051 Wheel Washer 4

For parts 31-49, please refer to safety trigger parts list on page 11

Warranty

14 Rev 51001-20090526

Warranty

CHAMPION POWER EQUIPMENT

ONE YEAR LIMITED WARRANTY

Effective September 1, 2006. Replaces all

undated warranties and all warranties dated

before September 1, 2006.

Warranty Qualifications

Champion Power Equipment (CPE) will

Warranty Registration Card and a copy of

your sales receipt from one of CPE's retail

locations as proof of purchase.

Please submit your warranty registration

and your proof of purchase within ten (10)

days of the date of purchase.

Repair/Replacement

Warranty

CPE warrants to the original purchaser that

the mechanical and electrical components

will be free of defects in material and

workmanship for a period of one (1) year

from the original date of purchase (90 days

for commercial & industrial use).

Transportation charges on product

submitted for repair or replacement under

this warranty are the sole responsibility of

the purchaser. This warranty only applies to

the original purchaser and is not

transferable.

Do not return the unit to the

place of purchase

Contact CPE's Technical Service and CPE

will troubleshoot any issue via phone or e-

mail. If the problem is not corrected by this

method, CPE will, at its option, authorize

evaluation, repair or replacement of the

defective part or component at a CPE

Service Center. CPE will provide you with a

case number for warranty service. Please

keep it for future reference. Repairs or

replacements without prior authorization, or

at an unauthorized repair facility, will not be

covered by this warranty.

Warranty Exclusions

This warranty does not cover the following

repairs and equipment:

Normal Wear

Abrasive blasters need periodic parts and

service to perform well. This warranty does

not cover repair when normal use has

exhausted the life of a part or the equipment

as a whole.

Installation, Use and

Maintenance

This warranty will not apply to parts and/or

labor if this abrasive blaster is deemed to

have been misused, neglected, involved in an

accident, abused, loaded beyond the tank’s

limits, modified, installed improperly or

connected incorrectly to any electrical

component. Normal maintenance is not

covered by this warranty.

Other Exclusions

This warranty excludes:

Cosmetic defects such as paint, decals, etc.

Accessory parts such as storage covers.

Failures due to acts of God and other force

majeure events beyond the manufacturer’s

control.

Problems cause by parts that are not original

Champion Power Equipment parts.

Limits of Implied Warranty

and Consequential Damage

Champion Power Equipment disclaims any

obligation to cover any loss of time, use of

this product, freight, or any incidental or

consequential claim by anyone from using

this winch. THIS WARRANTY IS IN LIEU

OF ALL OTHER WARRANTIES, EXPRESS

OR IMPLIED, INCLUDING WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR

A PARTICULAR PURPOSE

A unit provided as an exchange will be

subject to the warranty of the original unit.

The length of the warranty governing the

exchanged unit will remain calculated by

reference to the purchase date of the original

unit.

Warranty

Rev 51001-20090526 15

This warranty gives you certain legal rights

which may change from state to state. Your

state may also have other rights you may be

entitled to that are not listed within this

warranty.

Contact Information

Address

Champion Power Equipment, Inc.

Customer Service

10006 Santa Fe Springs Rd.

Santa Fe Springs, CA 90670

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999

Fax no.: 1-562-236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999

[email protected]

Notes

16 Rev 51001-20090526

Notes

Champion Power Equipment 51001 User manual

Brand: Champion Power Equipment

Model: 51001

Type: User manual

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Champion Power Equipment 51001 User manual

Champion Power Equipment 51001 User manual

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