Kawasaki W800 - 2011 Owner's manual

Category
Motorcycles
Type
Owner's manual
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ENGLISH
Motorcycle
Owner's Manual
Original instructions
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Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
tices not related to personal in-
jury.
NOTE
â—‹
NOTE indicates information that may
help or guide you in the operation or
service of the vehicle.
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NOTICE
THIS PRODUCT HAS BEEN MAN-
UFACTURED FOR USE IN A
REASONABLE AND PRUDENT
MANNER BY A QUALIFIED OP-
ERATOR AND AS A VEHICLE ON-
LY.
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FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-
torcycle is the product of Kawasaki's advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner's Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle's controls, its fea-
tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills requ ired to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this ve-
hicle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for pur-
chase from any authorized Kawasaki motorcycle dealer. The Service Manual
contains detailed disassembly and maintenance information. Those who plan to do
their own work should, of course, be competent mechanics and possess the spe-
cial tools descri bed in the Service Manual.
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Keep this Owner's Manual aboard your motorcycle at all times so that you can re-
fer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and
should remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our pri-
or written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra-
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2014 Kawasaki Heavy Industries, Ltd. Jun. 16, 2014. (1)
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TABLE OF CONTENTS
SPECIFICATIONS ................................ 10
LOCATION OF PARTS ........................ 13
LOADING INFORMATION ................... 16
GENERAL INFORMATION .................. 19
Meter Instruments .............................. 19
Speedometer and Tachometer ...... 20
LCD (Clock, Odometer, Trip Meter) 21
Warning/Indicator Lights ................ 24
Key ..................................................... 26
Ignition Switch/Steering Lock ............ 26
Right Handlebar Switches ................. 28
Engine Stop Switch: ...................... 28
Starter Button: ................................ 29
Left Handlebar Switches .................... 29
Dimmer Switch: .............................. 29
Turn Signal Switch: ........................ 30
Horn Button: ................................... 30
Brake/Clutch Lever Adjuster .............. 30
Fuel Tank Cap .................................... 31
Fuel .................................................... 32
Fuel Requirement: ......................... 32
Filling the Tank: .............................. 34
Stands ................................................ 35
Seat .................................................... 37
Helmet Hook/Holding Cable .............. 38
Tool Kit ............................................... 40
Document Compartment ................... 40
Tying Hooks ....................................... 41
Rear View Mirror ................................ 41
BREAK-IN ............................................ 43
HOW TO RIDE THE MOTORCYCLE .. 45
Starting the Engine ............................ 45
Jump Starting ..................................... 47
Moving Off .......................................... 50
Shifting Gears .................................... 51
Braking ............................................... 52
Stopping the Engine .......................... 53
Stopping the Motorcycle in an Emer-
gency .............................................. 54
Parking ............................................... 55
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Catalytic Converter ............................ 57
SAFE OPERATION .............................. 59
Safe Riding Technique ....................... 59
Daily Checks ...................................... 62
Additional Considerations for High
Speed Operation ............................ 65
MAINTENANCE AND ADJUSTMENT 67
Periodic Maintenance Chart .............. 68
Engine Oil .......................................... 77
Spark Plugs ....................................... 83
Kawasaki Clean Air System .............. 84
Valve Clearance ................................. 85
Air Cleaner ......................................... 86
Throttle Control System ..................... 90
Engine Vacuum Synchronization ....... 93
Idle Speed .......................................... 93
Clutch ................................................. 95
Drive Chain ........................................ 96
Brakes ................................................104
Brake Light Switch .............................109
Front Fork .......................................... 111
Rear Shock Absorber ........................112
Wheels ...............................................116
Spoke and Rim: ............................. 119
Battery ................................................120
Headlight Beam .................................126
Fuses .................................................128
General Lubrication ...........................130
Cleaning Your Motorcycle ..................131
STORAGE ............................................ 137
ENVIRONMENTAL PROTECTION ..... 139
LOCATION OF LABELS ...................... 140
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SPECIFICATIONS
PERFORMANCE
Maximum Horsepower 35 kW (48 PS) @6 500 r/min (rpm)
Maximum Torque
60 N·m (6.1 kgf·m, 44.3 ft·lb) @2 500 r/min (rpm)
Minimum Turning Radius 2.7 m (8.9 ft)
DIMENSIONS
Overall Length 2 190 mm (86.22 in.)
Overall Width 790 mm (31.10 in.)
Overall Height 1 075 mm (42.32 in.)
Wheelbase 1 465 mm (57.68 in.)
Road Clearance 125 mm (4.92 in.)
Curb Mass 217 kg (478 lb)
ENGINE
Type SOHC, 2-cylinder, 4-stroke, air-cooled
Displacement 773 cm
3
(47.2 cu in.)
Bore × Stroke 77.0 × 83.0 mm (3.03 × 3.27 in.)
Compression Ratio 8.4 : 1
Starting System Electric starter
Cylinder Numbering Method Left to right, 1-2
Firing Order 1-2
Fuel System FI (Fuel Injection)
10
SPECIFICATIONS
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Ignition System Battery and coil (transistorized ignition)
Ignition Timing 0° BTDC @1 200 r/min (rpm)
Spark Plug NGK CR8E
Lubrication System Forced lubrication (wet sump)
Engine Oil Type :
API SG, SH, SJ, SL or SM with JASO MA, MA1 or
MA2
Viscosity: SAE 10W-40
Capacity : 3.2 L (3.4 US qt)
TRANSMISSION
Transmission Type 5-speed, constant mesh, return shift
Clutch Type Wet, multi disc
Driving System Chain drive
Primary Reduction Ratio 2.095 (88/42)
Final Reduction Ratio 2.467 (37/15)
Overall Drive Ratio 4.403 (Top gear)
Gear Ratio 1st 2.353 (40/17)
2nd 1.591 (35/22)
3rd 1.240 (31/25)
4th 1.000 (28/28)
5th 0.852 (23/27)
FRAME
Caster 27°
SPECIFICATIONS 11
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Trail 108 mm (4.3 in.)
Tire Size: Front 100/90-19M/C 57H
Rear 130/80-18M/C 66H
Rim Size: Front J19 × 2.15
Rear J18M/C × MT2.75
Fuel Tank Capacity 14 L (3.7 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 10 Ah (10 HR)
Headlight
High beam 12 V 60 W
Low beam 12 V 55 W
Brake/Tail Light
12 V 21/5 W
Specifications are subject to change without notice, and may not apply to every
country.
12 SPECIFICATIONS
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LOCATION OF PARTS
1. Clutch Lever
2. Left Handlebar Switches
3. Starter Lockout Switch
4. Meter Instruments
5. Brake Fluid Reservoir (Front)
6. Right Handlebar Switches
7. Front Brake Lever
8. Ignition Switch/Steering Lock
9. Throttle Grip
LOCATION OF PARTS
13
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1. Front Fork
2. Headlight
3. Turn Signal Lights
4. Fuel Tank Cap
5. Idle Adjusting Screw
6. Air Cleaner Element
7. Junction Box (Fuse Box)
8. Seat Lock
9. Helmet Hook
10. Grab Rail
11. Tying Hook
12. Tail/Brake Light
13. Brake Disc
14. Shift Pedal
15. Center Stand
16. Side Stand
17. Battery
18. Muffler
19. Rear Shock Absorber
20. Drive Chain
14 LOCATION OF PARTS
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1. Helmet Holding Cable
2. Tool Kit
3. Air Cleaner Element
4. Seat
5. Rear Brake Pedal
6. Spark Plugs
7. Brake Lining Wear Indica-
tor
8. Rear Brake Light Switch
9. Oil Filler Cap
10. Oil Level Inspection Win-
dow
11. Oil Drain Bolt
12. Oil Filter
13. Horn
14. Brake Caliper
LOCATION OF PARTS
15
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LOADING INFORMATION
WARNING
Incorrect loading, improper in-
stallation or use of accessories,
or modification of your motor-
cycle may result in an unsafe rid-
ing condition. Before you ride the
motorcycle, make sure it is not
overloaded and that you have fol-
lowed these instructions.
With the exception of genuine Kawa-
saki Parts and Accessories, Kawasaki
has no control over the design or appli-
cation of accessories. In some cases,
improper installation or use of acces-
sories, or motorcycle modification, will
void the motorcycle warranty, can neg-
atively affect performance, and can
even be illegal. In selecting and using
accessories, and in loading the motor-
cycle, you are personally responsible
for your own safety and the safety of
other persons involved.
NOTE
â—‹
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your mo-
torcycle be genuine Kawasaki com-
ponents.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care in
carrying cargo, passengers and/or in
the fitting of additional accessories.
The following general guidelines have
16 LOADING INFORMATION
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been prepared to assist you in making
your determinations.
1. Any passenger should be thor-
oughly familiar with motorcycle op-
eration. The passenger can affect
control of the motorcycle by improp-
er positioning during cornering and
sudden movements. It is important
that the passenger sit still while the
motorcycle is in motion and not in-
terfere with the operation of the mo-
torcycle. Do not carry animals on
your motorcycle.
2. You should instruct any passenger
before riding to keep his feet on the
passenger footpegs and hold on to
the operator or grab rail. Do not
carry a passenger unless he or she
is tall enough to reach the footpegs
and footpegs are provided.
3. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle center of gravity.
Baggage weight should also be dis-
tributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely at-
tached. Make sure that the bag-
gage will not move around while
you are riding. Recheck baggage
security as often as possible (not
while the motorcycle is in motion)
and adjust as necessary.
5. Do not carry heavy or bulky items
on a luggage rack. They are de-
signed for light items, and overload-
ing can affect handling due to
changes in weight distribution and
aerodynamic forces.
6. Do not install accessories or carry
baggage that impairs the perform-
ance of the motorcycle. Make sure
that you have not adversely af-
fected any lighting components,
LOADING INFORMATION 17
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road clearance, banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspect of the motorcy-
cle's operation.
7. Weight attached to the handlebar
or front fork will increase the mass
of the steering assembly and can
result in an unsafe riding condition.
8. Fairings, windshields, backrests,
and other large items have the ca-
pability of adversely affecting stabil-
ity and handling of the motorcycle,
not only because of their weight,
but also due to the aerodynamic
forces acting on these surfaces
while the motorcycle is in operation.
Poorly designed or installed items
can result in an unsafe riding condi-
tion.
9. This motorcycle was not intended
to be equipped with a sidecar or to
be used to tow any trailer or other
vehicle. Kawasaki does not manu-
facture sidecars or trailers for mo-
torcycles and cannot predict the
effects of such accessories on han-
dling or stability, but can only warn
that the effects can be adverse and
that Kawasaki cannot assume re-
sponsibility for the results of such
unintended use of the motorcycle.
Furthermore, any adverse effects
on motorcycle components caused
by the use of such accessories will
not be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage, and
accessories must not exceed 183 kg (403
lb).
18
LOADING INFORMATION
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GENERAL INFORMATION
Meter Instruments
A. Speedometer
B. MODE Button
C. RESET Button
D. Tachometer
E. Red Zone
F. FI Warning Indicator Light
G. Oil Pressure Warning Indi-
cator Light
H. Right Turn Signal Indicator
Light
I. Fuel Level Warning Indicator
Light
J. Neutral Indicator Light
K. High Beam Indicator Light
L. Left Turn Signal Indicator
Light
M. LCD (Odometer/Trip Meter/
Clock)
GENERAL INFORMATION 19
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Kawasaki W800 - 2011 Owner's manual

Category
Motorcycles
Type
Owner's manual

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