Superabrasive Owner’s Manual – Lavina® 32GE 6/2020
4
WARRANTY AND RETURNS ...................................................................... 3
1. GENERAL INFORMATION ...................................................................... 5
MANUFACTURER ...................................................................................... 5
GENERAL DESCRIPTION ............................................................................ 5
MACHINE CHARACTERISTICS .................................................................... 5
LAVINA® 32GE MAIN DESIGN.................................................................... 5
ENVIRONMENTAL CONDITIONS ............................................................... 6
VACUUM CONNECTION ........................................................................... 6
TECHNICAL DATA ..................................................................................... 6
VIBRATIONS ............................................................................................. 6
NOISE EMISSIONS..................................................................................... 6
LABEL DATA .............................................................................................. 6
CUSTOMER SERVICE ................................................................................. 6
2. SAFETY ISTRUCTIONS ........................................................................... 7
RECOMMENDED USE ............................................................................... 7
PROHIBITED USE ...................................................................................... 7
PREPARATION FOR WORK ........................................................................ 7
PROTECTION DEVICES .............................................................................. 7
ARREST FUNCTIONS ................................................................................. 7
SAFE USE .................................................................................................. 7
PROPANE SAFETY ..................................................................................... 7
FIRE SAFETY .............................................................................................. 7
EMISSIONS ............................................................................................... 7
HAZARD COMMUNICATION ..................................................................... 8
LOCAL AGENCIES AND .............................................................................. 8
REGULATIONS .......................................................................................... 8
RESIDUAL RISKS ........................................................................................ 8
BEFORE YOU BEGIN .................................................................................. 8
OPERATING MACHINE .............................................................................. 9
AFTER WORK IS COMPLETED ................................................................... 9
THE WORK AREA ...................................................................................... 9
PERSONAL PROTECTIVE EQUIPMENT (PPE) .............................................. 9
TESTING ................................................................................................... 9
OPERATOR ............................................................................................... 9
PROPANE CYLINDERS ............................................................................... 9
REFUELLING CYLINDERS ......................................................................... 10
STORAGE CYLINDERS .............................................................................. 10
TRANSPORTING CYLINDERS ................................................................... 10
3. HANDLING AND TRANSPORTATION ................................................... 10
POSITIONING THE HANDLE .................................................................... 10
USING THE STEERING BRACKET .............................................................. 10
FLIPPING THE MACHINE UP ................................................................... 11
HANDLING WEIGHTS .............................................................................. 11
HANDLING THE GUARD .......................................................................... 12
DISMOUNTING THE GUARD ................................................................... 12
THIRD WHEEL ......................................................................................... 12
LIFTING ................................................................................................... 13
STORAGE ................................................................................................ 13
4. OPERATION ........................................................................................ 13
4.1 PRELIMINARY CONTROLS ................................................................. 13
4.2 CONTROL OF THE WATERFLOW ....................................................... 13
WATER FLOW CONTROL SYSTEM ........................................................... 13
4.3 ADJUSTING AND MOUNTING TOOLS ................................................ 14
4.5 CONTROL BOARD ............................................................................. 15
FUEL-MINDER USER MANUAL ................................................................ 16
System Components .............................................................................. 16
Overview of Features ............................................................................. 16
Faulty O2 Sensor Detection .................................................................... 16
Built-in Fuel Lockoff Controller .............................................................. 16
Emissions Warnings and Shutdown ....................................................... 16
Dual Hour Meters ................................................................................... 16
Battery Voltmeter .................................................................................. 16
Engine Tachometer ................................................................................ 16
Job Timer ............................................................................................... 16
Password Protection .............................................................................. 16
Service Alerts ......................................................................................... 16
Sleep Mode ............................................................................................ 17
Main Menu Navigation and Use ............................................................. 17
Main Menu ............................................................................................ 17
LED Alerts & Resetting Service Intervals ................................................ 17
Options Menu Navigation and Use ........................................................ 17
Options Menu......................................................................................... 17
Safety Information.................................................................................. 18
4.6 STARTING THE MACHINE .................................................................. 18
4.7 OPERATING THE MACHINE ............................................................... 18
4.8 STOPPING THE MACHINE.................................................................. 18
5. TOOLS AND ACCESSORIES................................................................... 18
TOOL HOLDER KEY .................................................................................. 18
SECURITY PLATE FOR QUICKCHANGE PADS ............................................ 18
6. POPULAR TOOLS ................................................................................. 19
7. MAINTENANCE AND INSPECTION ....................................................... 20
REMARK.................................................................................................. 20
CLEANING ............................................................................................... 20
CHECK DAILY ........................................................................................... 20
CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS .................. 20
CHECK AND REPLACE EVERY 50 WORKING HOURS ................................ 20
RECOMMENDED OIL CHANGE INTERVALS .............................................. 20
CHECK EVERY 200 WORKING HOURS ..................................................... 20
CHECK EVERY 400 WORKING HOURS ..................................................... 21
VACUUM ................................................................................................ 21
WATER LEAKS ......................................................................................... 21
MECHANICAL PARTS ............................................................................... 21
ELECTRICAL SCHEMES WITH KAWASAKI ENGINE AND DIGITAL FUEL
CONTROL SYSTEM .................................................................................. 21
8. TROUBLESHOOTING ........................................................................... 23
INDEX OF PROBLEMS AND SOLUTIONS .................................................. 23
8.1 ENGINE ............................................................................................. 23
8.2 CHECKING AND CHANGING OIL ........................................................ 23
8.3 DISMOUTING TOOL HOLDERS TO CHANGING V-RINGS AND FELT
RINGS ..................................................................................................... 23
8.4 DISASSEMBLING AND MOUNTING TOOL HOLDERS TO CHANGING
BUFFERS AND ELASTIC ELEMENT ............................................................ 24
8.5 SEPARATING THE HEAD FROM THE CARRAGE .................................. 25
8.6 DISMOUNTING/MOUNTING THE ENGINE AND CHANGE BELT ......... 27
8.7 REPLACING THE CLUTCH ................................................................... 27
8.8 CORRECTING SAG OF USED PLANETARY CHAIN ................................ 28
8.9 MOUNTING NEW PLANETARY CHAIN ............................................... 28
8.10 REPLAING THE FRONT KEY JOINT OF THE PLANETARY PULLEY ....... 29
8.11TENSIONING AND REPLACING THE TRANSMISSION BELT ................ 30
8.12 REPLACING THE PULLEYS ................................................................ 31
8.13 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL
CHAIN WHEEL AND PLANETARY TENSIONER .......................................... 31
9. DISPOSAL ............................................................................................ 32
10. MANUFACTURER’S CONTACTS ......................................................... 32
11. SPARE PARTS .................................................................................... 33
11.1 LAVINA®32GE GENERAL PARTS ...................................................... 33
11.2 LAVINA®32GE MISTING NOZZLE SUPPORT L32GE .......................... 33
11.3 LAVINA®32E MISTING NOZZLE LEFT SUPPORT ............................... 33
11.4 LAVINA®32E THIRD WHEEL .......................................................... 34
11.5 LAVINA®32E FRONT FRAME PARTS ................................................ 34
11.6 LAVINA®32GE CARRIAGE .............................................................. 36
11.7. LAVINA®32GE FRAME AND STEERING BRACKET PARTS .............. 37
11.8 LAVINA® 32RE WATER TANK ........................................................ 37
11.9 LAVINA® 32GE WATER INSTALLATION ......................................... 38
11.10 LAVINA® 32GE WATER BALL VALVE .............................................. 38
11.11 LAVINA®32GE WATER PUMP PARTS ............................................. 38
11.12 LAVINA®32GE TOP COVER AND MOTOR SUPPORT PARTS ........... 39
11.13 LAVINA® 32E GUARD ASSEMBLY .................................................. 39
11.14 LAVINA® 32GE PLANETARY CHAIN PARTS ..................................... 40
11.15 LAVINA® 32E TOP COVER .............................................................. 40
11.16 LAVINA® 32GE BOTTOM COVER PARTS ........................................ 40
11.17 LAVINA®32GE TOOL HOLDER PARTS /see also fig.8.4.13/ ............ 41
11.18 LAVINA® 32GE TRANSMISSION BELT PARTS ................................. 41
11.19 LAVINA® 32GE CENTRAL SHAFT BEARNING PARTS ....................... 42
11.20 LAVINA® 32RE DRIVING PULLEY UNIT PARTS ................................ 42
11.21 LAVINA® 32RE PLANETARY TENSIONING UNIT ............................. 42
11.22 LAVINA®32GE CONTROL BOARD PARTS ....................................... 43
11.23 LAVINA® 32GE THROTTLE CABLE Assembly .................................. 43
11.24 LAVINA® 32GE ENGINE PARTS ...................................................... 44
12.Emission Control Warranty Statement .............................................. 45