OWNER’S MANUAL
© 2014 MILLER Electric Mfg. Co.
OM-257 801B 2014−10
Continuumt System Cart
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER ! - Indique une situation dangereuse qui, si elle
n’est pas évitée, entraînera la mort ou des blessures
graves. Les éventuels risques sont représentés par les
symboles joints ou expliqués dans le texte.
Fsafe1 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Attention aux décharges électriques au contact des
câbles. Couper l’alimentation électrique avant d’installer
ce kit. Réinstaller tous les panneaux et couvercles.
Fsafe7 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui, si elle n’est pas
évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles
joints ou expliqués dans le texte.
Fsafe2 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
NOTICE
NOTE
Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages
corporels.
Indicates special instructions.
Fournit des instructions spéciales.
Fsafe3 2013-10
Cylinders contain gas under high pressure and can
explode if damaged. Never let a welding electrode touch
any cylinder. Always secure cylinder to running gear, wall,
or other stationary support.
Les bonbonnes contiennent du gaz sous haute pression
et peuvent exploser si elles sont endommagées. Ne
jamais toucher une bonbonne avec une électrode. At-
tacher toujours une bonbonne à un mur ou à un support
fixe.
Wiresafe1 2013-10
Falling equipment can injure, and damage equipment.
Never put any body part under unit while lifting. Lifting
forks must extend out opposite side of base. Lift and sup-
port unit only with proper equipment and correct proced-
ures. Follow the guidelines in the Applications Manual for
the Revised NIOSH Lifting Equation (Publication No.
94−110) when manually lifting heavy parts or equipment.
La chute de l’équipement peut provoquer des blessures
ou des dommages matériels. Ne jamais mettre une partie
du corps sous l’appareil pendant le levage. Les fourches
de levage doivent ressortir du côté opposé de la base. Ne
soulever l’appareil qu’avec un équipement en bon état
selon les procédures correctes. Suivre les consignes du
Manuel des applications pour l’équation de levage NIOSH
révisée (publication Nº 94–110) lors du levage manuel de
pièces ou équipements lourds.
Fsafe19 2013-10
Tipping equipment can injure, and damage equipment. Do
not move cart where two wheels are at different heights
and cart could tip − avoid tipping. Be careful when moving
unit over uneven surfaces.
Do not use an oversized cylinder or exceed maximum
cylinder weight.
Un appareil qui bascule peut s’endommager ou causer
des blessures. Pour éviter un renversement, ne pas dé-
placer un chariot sur un terrain incliné. Demeurez prudent
lors du déplacement sur un sol inégal.
Ne pas utiliser de bonbonnes surdimensionnées et ne
pas dépasser le poids maximum d’une bonbonne.
Fsafe23 2013-10
OM-257 801 Page 2
2. Installing Running Gear/Cylinder Rack
266 417-B
. Remove and discard hardware used
to hold cylinder supports to running
gear during shipping.
1 Cylinder Support
Install the cylinder supports to the running
gear as shown using the six supplied
1/4−20x.75 screws and two supplied
1/4−20 nuts. Torque to 75 in. Lb. (8.47
N
.
m).
2 Warning Label
Ensure that Warning Label is in location
shown and readable when Cylinder Sup-
ports are installed.
3 Spring Hook
4 Cylinder Chain
Attach the cylinder chains to the cylinder
support and spring hook as shown.
1
2
3
4
OM-257 801 Page 3
3. Installing Continuum 350 Or 500 Welding Power Source System
269 077-B
. To hook up the welding power
source, wire feeder, welding
guns, accessories, etc., see
the Owner’s Manual for the
individual unit.
! Ensure that all components
are securely fastened to the
cart before moving.
1 Power Source
Mount the power source to the
running gear as shown using the
four supplied 5/16−18 screws and
washers. Torque to 120 in. lb.
(13.55 N
.
m).
Tools Needed:
1/2 in.
1
OM-257 801 Page 4
4. Installing Wire Feeder
269 233-B
1 Single Wire Feeder
2 Dual Wire Feeder
3 Power Source Lift Eye
4 Forward Slot in Feeder Base
Line up forward slot in feeder base
with power source lift eye. Place
feeder on top of welding power
source.
. To hook up the welding power source, wire
feeder, welding guns, accessories, etc.,
see the Owner’s Manual for the individual
unit.
4
2
1
3
OM-257 801 Page 5
5. Parts List
269 234-B
11
7
5
6
3
2
1
4
10
8
9
11
Figure 1. Parts Assembly
Description
Part
No.
301 264
Kit, Continuum Running Gear Cylinder Rack
Quantity
1 259070 Weldment,Pan Mtg Cylinder 1... .... .. ................................................
2 163463 Wheel, Rbr Tire 10.000 Od X 2.000 Wide X .750 Bore 2... .... .. .........................
3 602250 Washer, Flat .812idx1.469odx.134t Stl Pld Ansi.750 4... .... .. ...........................
4 121614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld 2... .... .. .............................
5 259002 Rail, Side Lh 1... .... .. .............................................................
6 259003 Rail, Side Rh 1... .... .. .............................................................
7 259001 Assy, Bracket Mtg Casters 1... .... .. .................................................
8 168247 Caster, Swvl 5.00 In Rubber X 2.000 In Wide 2... .... .. .................................
9 +259004 Support, Cylinder 2... ... .. ..........................................................
10 +259005 Panel, Front Sliding 1... ... .. ........................................................
11 270051 Label, Warning Falling Equipment 2... .... .. ...........................................
269261 Hardware Kit, Continuum Running Gear (Includes) 1.......... .. .............................
168663 Hook, Spring .250 Dia X 2.375 Lg .312 Opening 2.......... .... ...........................
210224 Chain, Straight Link 1/0 X 27.000 Zinc Pld 2.......... .... .................................
604224 Screw, 250−20x .75 Hexwhd.50d Stl Pld Slffmg Tap−Rw 6.......... .... ......................
152461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr.65d 2.......... .... ........................
263102 Screw, 312−18x .62 Hexwhd.66d Stl Pld 4.......... .... ...................................
203072 Washer, Flat .331idx0.945odx.079t Stl Pld 4.......... .... ..................................
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
/