Oponal and addional modules
List of spare parts, Pung the
appliance out of service.
WF-WFM8-11-18-22-33-40-
55G400 manual
Manufactured on the basis of EN 62079:2002-01 – EN 60204-1
Keep for future consultaon.
MA_B008_WF8-11-18-22-33-40-55G400_Chap 8-12_rev.00
30/03/2011
2
Translation of the original instructions.
For any claims or observations the reference text is the original one in the manufacturer's lan-
guage i.e. Italian
Index
8. OPTIONAL AND ADDITIONAL MODULES, SPECIFICATIONS .......................................... 3
8.1 COIN OPERATED MODELS ....................................................................................... 3
8.2 RS232 SERIAL COMMUNICATION PORT .................................................................... 3
8.3 LIQUID SOAP PUMPS CONTROL BOARD OPTION ........................................................ 4
8.4 LIQUID SOAP PUMPS OPTION ................................................................................. 6
8.4.1 WF8G400, WF11G400, WF18G400 LIQUID SOAP INLET .............................................. 6
8.4.2 KG 22 G400, KG 33 G400, KG 40G 400, KG 55 G400 LIQUID SOAP INLET .................... 7
8.5 EMPTY LIQUID SOAP TANK SIGNALLING OPTION ....................................................... 8
8.6 LITRE COUNTER OPTION ........................................................................................ 9
8.7 ENERGY CONTROL OPTION ................................................................................... 10
9. ADDRESSES OF THE MAINTENANCE AGENTS .......................................................... 11
10. LIST OF SPARE PARTS AND CONSUMABLES ............................................................ 12
RECOMMENDED SPARE PARTS. ............................................................................................ 12
POWDER AND LIQUID SOAPS .............................................................................................. 13
11. LAYOUTS ............................................................................................................ 13
12. PUTTING THE PRODUCT OUT OF SERVICE .............................................................. 14
12.1 APPLIANCE LIFE SPAN ......................................................................................... 14
3
The appliance is supplied with some functions that on some models are to consider option-
als and are summarised in the table.
KG 8
G400
KG 8
G400M
KG 11
G400
KG 11
G400M
KG 18
G400
KG 18
G400M
KG 22
G400M
KG 33
G400M
KG 40
G400M
KG 55
G400M
RS232
serial com-
munication
port
Op-
tional Standard Optional Standard Optional
Standard
1 - 5 soap
pumps
manage-
ment board
Optional Standard management of 9 pumps
6 - 9 soap
pumps
manage-
ment board
Optional Standard management of 9 pumps
Datatrack Optional
Soap pump Optional
For coin operated models, refer to the additional documentation supplied with the appliances.
8. OPTIONAL AND ADDITIONAL MODULES, SPECIFICATIONS
8.1 COIN OPERATED MODELS
The appliance can be supplied as per standard or have the option-
al RS232 serial port installed for connection of a computer, which
must be supplied with WipWizard application.
A “null modem” cable is necessary for the communication with
computer.
For the use, installation and the management of the same in gen-
eral, see the WipWizard programming manual.
Refer to the gure to identify the position of the serial port.
KG 22
G400
KG 33 G400
KG 40 G400
KG 55 G400
Figure 1 Positioning of the
RS232 serial port. KG 8 G400
KG 11 G400
KG 18 G400
8.2 RS232 SERIAL COMMUNICATION PORT
4
The RS232 serial port can also be used for connection of the Datatrack consumption monitoring
and management device.
Read the specic device manual for further information regarding installation, management
and use of the device.
If the appliance is ordered with liquid soap pump control board, it is supplied with a plastic
box with IP65 protection rating positioned on the upper rear part, containing the optional con-
nections requested.
KG 33 G400
KG 40 G400
KG 55 G400
8.3 LIQUID SOAP PUMPS CONTROL BOARD OPTION
KG 8 G400
KG 11 G400
KG 18 G400
KG 22 G400
Figure 2 Position of the box for the appliance optional connections.
Different components are installed depending on the number of pumps to manage with the
appliance (to be specied on placing the order).
The box lid is xed using 4 screws to be loosened in order to access the connection terminal
boards.
There is a sticker on the inner part of the lid, like that shown in the gure.
5
N
• F = 230VAC power supply phase (mains).
• N = 230Vdc power supply neutral (mains) and soap pumps common (neutral).
• = earth
• PS1 = phase (230VAC) liquid soap pump 1 power supply (phase).
• PS2 = phase (230VAC) liquid soap pump 2 power supply (phase).
• PS3 = phase (230VAC) liquid soap pump 3 power supply (phase).
• PS4 = phase (230VAC) liquid soap pump 4 power supply (phase).
• PS5 = phase (230VAC) liquid soap pump 5 power supply (phase).
• PS6 = phase (230VAC) liquid soap pump 6 power supply (phase).
• PS7 = phase (230VAC) liquid soap pump 7 power supply (phase).
• PS8 = phase (230VAC) liquid soap pump 8 power supply (phase).
• PS9 = phase (230VAC) liquid soap pump 9 power supply (phase).
For power supply voltages for soap pumps that are different with respect to the standard 230
Vdc, proceed as follows:
A
B1
B2
Attention!
• The power supply signal for the soap pumps is at 230VAC. The
maximum total current absorption must be 1 Amp.
• For any different use of the soap pumps management board,
contact the after-sales service.
• Any use not approved in writing by the manufacturer can result
damaging for the appliance and dangerous for the users.
6
After having switched the appliance off and isolated it from the electric mains via the isolating
switch positioned in the rear panel on the appliance, eliminate the jumpers indicated by a
dotted line in the gure and distinguished by the letter A.
Take the external power supply necessary for the liquid soap dispensing pumps functioning to
the two initial clamps.After the previous operation they have a side that is not connected and
are indicated by B1 and B2 in the gure. The external power supply must be:
• 5 ÷ 24Vdc. Phase in clamp B1 and neutral in clamp B2.
• 5 ÷ 24Vdc. Positive in clamp B1 and negative in clamp B2.
Any other value is not allowed.
The table states the activation times of the soap pumps in the standard washing cycles.
Pumps activation time on the relative washing cycles (Firmware 3.29 G400 and G400M version) in
seconds.
Washing
cycle
1 & 11 2 & 12 3 & 13 4 & 14 5 & 15 6 & 16 7 & 17 8 & 18 9 & 19 10
Dis-
pensing
pumps
envi-
sioned
and ac-
tivation
time.
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS1 x
15”
PS3 x
15”
PS2 x
15”
PS1 x
15”
PS2 x
15”
PS2 x
15”
PS2 x
15”
PS2 x
15”
PS1 x
15”
PS1 x
15”
PS2 x
15”
PS3 x
15”
PS3 x
15”
PS3 x
15”
PS3 x
15”
PS3 x
15”
PS3 x
15”
PS2 x
15”
PS2 x
15”
PS3 x
15”
PS3 x
15”
PS3 x
15”
The appliance can be ordered with liquid soap pumps and depending on the number of pumps and
the capacity of the same a kit is supplied with specic instructions. For assembly of the liquid soap
dispensing pumps, refer to the instructions supplied with the pumps themselves.
The appliance has the soap dispensing drawer with set-ups for connection of the liquid soap
loading pipes connection.
To access the connection area remove the lid from the appliance as per instructions stated in
the previous chapters (see details relative to installation).
With the lid removed or raised, it is possible to display the plastic connections on the soap
dispensing drawer.
They are positioned on the lower-rear part of the soap dispensing drawer.
8.4 LIQUID SOAP PUMPS OPTION
8.4.1 WF8G400, WF11G400, WF18G400 LIQUID SOAP INLET
Attention!
• KG 8 G400, KG 11 G400, KG 18 G400.
• The connections have an external diameter of 10 mm. Refer to
the image to identify the 5 holes.
• The connections are all plugged.
• Drill with maximum diameter of 5mm.
• Only make the holes necessary.
• Only drill the rst thin membrane using an electric or battery
operated drill with 5 mm diameter bit.
7
On the upper rear panel of the appliance make the same amount of holes as the liquid soap
intake pipes.
Use a fairlead- gasket to prevent damage to the pipes.
Now connect the liquid soap loading pipes and x them onto the connection drilled
previously on the soap dispensing drawer. Use metal straps or equivalent.
Connections
for water
loading pipes.
Figure 3 Positioning the attachments for the
connection of the liquid soap intake pipes.
The appliance is supplied set-up with liquid soap inlets positioned on the rear panel. In order to
identify the position of the liquid soap connection, refer to gure.
KG 33 G400
KG 40 G400
KG 55 G400
WFM22 G400
Figure 4 liquid soaps inlet set-up.
8.4.2 KG 22 G400, KG 33 G400, KG 40G 400, KG 55 G400 LIQUID SOAP
INLET
8
There are 6 connection available, of which 5 have external diameter of 12 mm and one 14 mm.
Refer to the gure in order to identify the connections with external diameter of 12 and 14 mm.
14 mm water load pipe
connection
Attention!
• The connections are plugged.
• Drill with maximum diameter of 9 mm.
• Only make the holes necessary.
• Only drill the rst thin membrane using an electric or battery
operated drill with 9mm diameter bit.
• Apply the soap loading pipe and x it onto the drilled connection
using a metal strap or equivalent.
The appliances set-up with the EMPTY
SOAP TANK SIGNAL option in the plastic
box positioned in the upper rear panel
of the appliance, envision connection to
clamp:
TLS = soap tank empty.
Attention!
• The TLS input is set-up only for signals.
• No voltage must therefore be connected.
• By connecting any voltage, even only to one of the clamps, the
G400 circuit board will be irreparably damaged.
• The manufacturer cannot be considered liable for incorrect con-
nections.
8.5 EMPTY LIQUID SOAP TANK SIGNALLING OPTION
9
If the device is present that can determine when the soap tank is empty, it must be connected
to this clamp in order to allow the G400 control to signal the event of the display. The signal
coming from the device must be potential free.
In the event of several tanks and therefore several devices, connect them all together in parallel
in a way that even if just one of the tanks should nish, a signal is given.
With the C – TLS contact closed, the display shows that the liquid soap inside the tank is nearly
nished, at the start of the washing cycle.
The display remains active for a few seconds and then disappears. It re-appears at the start of
the next washing cycle.
Attention!
• The presence of the signal never blocks execution of the washing
cycle.
• The operator must visually check if the soap is present or not and
top-up the same.
• The manufacturer cannot be considered liable for the
unsatisfactory quality of washing whenever the level of soap is
not restored.
The appliances set-up with the LITRE
COUNTER option in the plastic box
positioned in the upper rear panel of the
appliance, envision connection to clamps:
• HW = hot water litre counter
inlet.
• SC = soft cold water litre
counter inlet.
• HC = hard cold water litre
counter inlet.
Attention!
• The HW, SC and HC inputs are set-up just for signals.
• No voltage must therefore be connected.
• By connecting any voltage, even only to one of the clamps, the
G400 circuit board will be irreparably damaged.
• The manufacturer cannot be considered liable for incorrect
connections.
8.6 LITRE COUNTER OPTION
10
Check on the litre counter plate data, present on the appliance water supply system, how many
impulses the device supplies per litre.
Set this value in the appliance in the relevant item of the SERVICE menu (see attached block
diagram).
In this way, it is possible to interrogate the G400 electronic control regarding how many litres
of hot, soft cold and hard cold water have been consumed in the last washing cycle and in
throughout the total life span of the appliance.
Attention!
• If the Datatrack device is to be connected, it is good practice to
have the litre counter optional installed and functioning in order
to have the real data regarding the effective and total water
consumption of the appliance.
The appliances set-up with the ENERGY
CONTROL option in the plastic box
positioned in the upper rear panel,
envision connection to clamp:
EC = ENERGY CONTROL input
Depending on the set-up present in the machine, it is possible that there is the EC connection in
the row of clamps on the right rather than on the left.
Closing the C – EC contact, the appliance pauses without draining the water and waits until the
contact is opened again.
During the pause, the display shows the condition and the time increasing by that occurred.
If the the appliance is connected to an electric loads server, use this option and do not attempt
any other connection inside the appliance.
Attention!
• The EC input is set-up only for signals.
• No voltage must therefore be connected.
• By connecting any voltage, the G400 circuit board will be
irreparably damaged.
• The manufacturer cannot be considered liable for incorrect
connections.
8.7 ENERGY CONTROL OPTION
11
Attention!
• During the functioning time of the ENERGY CONTROL, the
appliance does not give alarm signals caused by the stand-by
status.
• All maintenance, surveillance and functioning times are
automatically "frozen" until normal conditions are restored.
• The G400 electronic control always remains active, therefore
all monitoring and detection functions regarding anomalous
situations also remain active, with relative signalling of the alarm
code on the display.
Stamp of the maintenance agent
NOTES
Date _ _ /_ _ / _ _
Date _ _ /_ _ / _ _
Date _ _ /_ _ / _ _
Date _ _ /_ _ / _ _
9. ADDRESSES OF THE MAINTENANCE AGENTS
12
For the identication of the spare part codes, use the exploded diagrams (see technical attach-
ment) with relative parts list.
The appliance has 2 control auxiliary circuit electric protection fuses. These fuses are marked F1
and F2. The value and the type are given in the table.
The drum traction belts have different lengths, section and quantity depending on the model of
appliance examined.
The table gives the marketing data in order to nd the same on the market.
kg 8 G400 kg 11
G400
kg 18
G400
kg 22
G400
kg 33
G400
kg 40
G400
kg 55 G400
Fuse types F1
and F2
10.3 x 38 F, IEC 127 III
Fuse F1 230 vac 1 Amp
Fuse F2 16 vac 2 Amp
Belt type SPZ 1562
LW
XPZ 1587 XPZ 1512 XPZ 2160 XPZ 2360 XPA 2650
Grandimpianti
belt code
GR
4PR60700
0093
GR
44000010
1175
GR
4PR60700
0110
GR
44211100
2160
GR
440000
515454
GR
440000503526
Belts quantity 2 2 2 2 3 3 3
kg 8 G400 kg 11
G400
kg 18 G400 kg 22
G400
kg 33
G400
kg 40
G400
kg 55 G400
Heating resist-
ance
GR
4PR34200
0011
(2 KW)
GR
4PR34200
0028
(3 KW)
GR
4PR34200
0027
(2 x 2 KW )
GR
4PR34200
0032
(2 x 3 KW)
GR
4PS34200
0031
(2 x 2 KW)
GR 4PS342000032
(2 x 3 KW)
Draining valve GR
50-340050051
2-way draining
valve
GR
50-GI-851200
3-way draining
valve
GR
50-GI-851207
1-way draining
valve
GR
4PR340030056
Attention!
• Once the code has been identied, send a regular written order
to the manufacturer.
• Clearly indicate the appliance model, the serial number, the
power supply voltage and the frequency.
• The code and the description of the spare parts of interest.
10. LIST OF SPARE PARTS AND CONSUMABLES
RECOMMENDED SPARE PARTS.
13
Steam valve GR
50-851000219
Lock coil GR
4PR610012077
Door micro
switch
GR
4PR610011077
GR
442117002114
Block micro
switch
GR
4PR610032077
GR
442117002224
Door gasket GR
50-GI-503004
GR
44000052
9575
GR4
4000052
9575
GR
442107003214
For quantity and type of soap, contact the soap supplier.
The part of the wiring diagrams of the exploded diagrams for KG 8 G400, KG 11 G400, KG 18
G400, KG 22 G400, KG 33 G400, KG 40 G400, KG 55 G400 models is found in the technical
attachment.
The technical attachment is intended as an integral part of this manual.
POWDER AND LIQUID SOAPS
11. LAYOUTS
14
Remove the door before putting the appliance out of service.
Refer to that stated in this manual regarding disposal of the appliance.
The appliance in question has been designed and tested for 10 years or 10000 washing
cycles intended as composed of:
• washing phase at 60°C
• rinsing phase
• rinsing phase
• rinsing phase
• nal spin phase at maximum speed for a total of 5 minutes.
12. PUTTING THE PRODUCT OUT OF SERVICE
12.1 APPLIANCE LIFE SPAN
/
