Diamond HE-2000 Assembly Instruction Manual
- Type
- Assembly Instruction Manual
Part No. 1902142 - Version 07.05.2019
FIBER OPTIC CONNECTORS
HE-2000
ASSEMBLY INSTRUCTION
HE-2000 Standard_e
1
0
Index
INDEX
Page
1 INTRODUCTION ______________________________________________________________________2
1.1 Equipment and material used ______________________________________________________________2
2 HE-2000 CONNECTOR SET _____________________________________________________________ 5
3 SAFETY REQUIREMENTS ______________________________________________________________ 10
4 CABLE PREPARATION_________________________________________________________________11
5 MEASUREMENT METHOD IL____________________________________________________________27
HE-2000 Standard_e
2
P.N. Description Image
1049775 Jokari
1040186 Stripping pliers Jonard 3 holes
1020713 Kevlar Cutter
1020483
Side cutters
160 mm
1073457 T-Stripper
1073458 Kevlar scissors
1056892 FTTH Crimping Pliers
1075632 Crimpring Pliers HE-2000
1081071
Crimping pliers AF8 with
adapter (Positioner) UH2-5
1
Introduction
1 INTRODUCTION
This document describes the preparation of cable after splicing the alberino fusion.
Cables that can be spliced to the connectors must have the following characteristics:
- cables with ø 250μm primary coating and 900μm secondary coating
- cables with ø 1.6 to 8.0mm jacket.
1.1 EQUIPMENT AND MATERIAL USED
HE-2000 Standard_e
3
P.N. Description Image
000-002-194C000
Plastic tube mounting
device for stainless steel
and plastic tube
1069194
Ferrule holder for 2°
crimping machine
1041831
Service polishing arm E-2108.6
APC
000-002-193C000
HE-2000 Termini Service APC
polishing arm for cable version
Optional Accessory for polishing arm
000-002-214C000 Modified E-2000 body
1072556 E-2000 assembly tool
1075931 Crimping sleeve mounting device
1049773 Wrench 12mm
1072536 Wrench 19mm
---- Wrench 21mm
1
Introduction
HE-2000 Standard_e
4
P.N. Description Image
1074651 Ferrule extractor
1074744
Hollow pin guide
mounting/demounting tool
1074654 Termini extractor
1074680 Termini assembler
1900109 Marker Pen
1900216 Marker Pen Edding 780
1020537 Ruler L=150mm
1071976
Tube Stripper
3-5.5 mm
1075858
Ferrule puncher for pushing
ferrule out of the body
1075624 Needle 6mm
1
Introduction
HE-2000 Standard_e
5
2. HE E-2000 CONNECTOR SET MINI BREAKOUT VERSION
2
Connector Set
HE-2000 Standard_e
6
2.1 HE E-2000 CONNECTOR SET METAL TUBE VERSION
2
Connector Set
HE-2000 Standard_e
7
Item Quantity Description
10 1 Cable boot
20 1 Protection sleeve
30 1 Crimping sleeve
40 1 Ring
50 1 Plastic tube
60 1 Inox tube
70 1 Antirotation
80 1 Ferrule
90 1 Termini crimp version
100 1 Termini fiber version
110 1 Protective cap
120 1 DM4 adapter
130 1 Hollow pin guide
140 1 Ceramic sleeve holder
150 1 Electrical contact protection
160 1 Female electrical contact
170 1 Male electrical contact
180 1 Heat-shrink sleeve
2.2 PLASTIC OR INOX TUBE VERSION
2
Connector Set
HE-2000 Standard_e
8
Item Quantity Description
10 Cable boot
20 Antirotation
30 Ferrule
40 Termini crimp version
50 Tremini fiber version
60 Protective cap
70 Assembled ceramic sleeve
80 Hollow pin guide
90 Ceramic sleeve holder
100 Electrical contact protection
110 Female electrical contact
120 Male electrical contact
130 Heat-shrink sleeve
2.3 PM VERSION
2
Connector Set
HE-2000 Standard_e
9
Item Quantity Description
10 1 Nut
20 1 Inox Washer
30 1 Plastic Washer
40 1 DM 4
50 1 O-Ring
60 1 HE-2000 Bulkhead
70 1 Bronz Ring
2.4 HE-2000 BULKHEAD
2
Connector Set
HE-2000 Standard_e
10
3 SAFETY REQUIREMENTS
Safety glasses for eye protection are required when using epoxy and stikler cleaner, care should be taken
not to get any residue on your skin and avoid touching your eyes.
CAUTION: When using blades handle with extreme care.
CAUTION: Never look directly into a laser light when handling a fault finder or optical equipment.
During the preparation determine which type of cable will be used SM or MM in order to prepare the fiber
and the material correctly.
3
Safety requirements
HE-2000 Standard_e
11
4 CABLE PREPARATION
Insert all the components along the cable before beginning
with the preparation.
Attention: the brass ring (40) must be positioned so that
the groove remains directed towards to the
inner nut (100).
The ring (120) must be placed with the larger
internal diameter directed towards also the
crimping ring (60) must be inserted with the
larger internal diameter directed towards the
ring (50) so that it enters in the crimping ring
(60).
Strip about ~50 mm with a Jokari stripper.
Open the outer jacket about an additional ~50 mm using
the internal ripcord.
Cut the first ~20 mm cable stripped with the side cutter
stripper this to prevent using part of eventually damaged
fibers. You should be left with ~80 mm of stripped
jacket.
Ring housing for (50)
50
60
120
4
Cable preparation
HE-2000 Standard_e
12
At the end of the ripcord cut around the cable watching
to ensure the blade does not cut past the jacket.
Be careful not to cut yourself!
If you prefer use the tube stripper to cut the outer jacket.
Remove the outer jacket and start the stripping procedure.
Cut the cable according to the measurement indicated
on the drawing.
Using a stripping plier or a thermal stripper strip the
900µm coating to the measurement indicated on the
drawing.
Mounting tube
This operation may be done by hand.
For bigger quantities we advise the mounting device
(Drawing N°. 000-002-194C000).
Take care to mount the proper guide depending if you
mount Inox (60) or plastic (50) tube.
4
Cable preparation
HE-2000 Standard_e
13
Gluing the fibre only tube version.
Glue = OD 2002
Dose = 5-6 [mg]
Needle = 6 [mm] P/N 1075624
Using Diamond standard oven the polymerisation program
to be use is PROG1.
Carry out the 1° crimping process fallow the user manual
Minicompact.
For machine fibre cutting fallow the user’s manual
automatic fiber cutter machine.
For hand cutting fallow the user’s manual crocodile
alberino titanium.
Carry out the 2° crimping process according to the user’s
manual active core alignment.
Use the ferrule holder P/N 1069194.
4
Cable preparation
HE-2000 Standard_e
14
After manufacturing, the protrusion end of the ferrule
from the sheath of the cable, should be the following.
ASSEMBLY E-2000 BODY FOR THE POLISHING
PROCESS
In order to polish the ferrules using E-2000 “service” h2/h6
polishing arms you need to mount special E-2000 bodies.
Drawing number: 000-002-214C000.
Assembly procedure of the E-2000™ body using mounting
tool P/N 1058895, see user manual crocodile fusion for
Zeus D50.
Polishing
Polishing is performed using E-2000 “service” h2/h6
polishing arms.
Fallow polishing process as for titanium Crocodile.
1mm
4
Cable preparation
HE-2000 Standard_e
15
Modify E-2000 “service”h2/h6 polishing arms
(Optional).
This modification is applied to avoid that during the
polishing of the ferule, the bodies which are not polished
move freely during the movement of the polishing
process causing breakage to the fiber.
After checking the front face geometry “DAISI” take the
ferrule out from E-2000 body.
To remove the ferrules from the E-2000 body) proceed
as follows:
- Place the service adapter P/N 1010334 on the body.
- Take the ferrule extractor P/N 1074651.
- Slide the fiber in the instrument’s slit.
- Push the instrument into the Body until it clicks.
- Hold the fiber and pull the ferrule out with the help of
ferrule puncher P/N 1075858.
As soon as you have pulled out the ferrule protect it with
the cap.
4
Cable preparation
HE-2000 Standard_e
16
With the help of tweezers extract the kevlar from the
ring (60).
Cut the Kevlar at +/- 6mm.
Clean the cable with alcohol, apply a layer of glue on the
cable jacket surface.
Place the fiber holder into the thermal stripper to strip
the fiber.
The stripped fibre must be cleaned with a tissue dampened
with 99% Isopropyl alcohol or with the Stickler Connector
Cleaner.
A properly cleaned fiber is necessary for a successful
cleave and splice.
4
Cable preparation
HE-2000 Standard_e
17
Place the cable on the device and crimp the sleeve.
Important
After crimping the length from the front face of the ferrule
to the end of the sleeve should be 90mm.
Prepare the ferrules to be mounted into their termini (150).
Take the termini assembler (1074680) with the red point
facing up.
Press the lever and insert the termini by lining up the key
with the red dot.
Once the termini is half way in, release the lever and
push the termini all the way till it clicks.
Remove the cap from one ferrule being very careful not to
bump its front face into the termini edges and damage it.
Hold the fiber about 1,5 inches from the ferrule’s front
and rotate it so that the key faces up. Carefully insert
the ferrule into the termini until it clicks. If all the parts
are properly aligned, the ferrule slides in and gets locked
effortlessly.
Push the termini assembler lever to release termini and
fiber and pull them out.
4
Cable preparation
HE-2000 Standard_e
18
Put back the protective cap onto the ferrule.
Repeat sequence for all 4 ferrules.
At this point your ferrules should look like this:
In case of Re-Polishing the ferrule may be removed from
the termini.
To remove the ferrules from the termini (150) proceed
as follows:
Take the ferrule extractor (1074651).
Slide the fiber in the instrument’s slit.
Push the instrument into the termini until it clicks.
Hold the fiber and pull the termini out as shown in the
picture.
As soon as you have pulled out the ferrule protect it
with the cap.
In case you have a termini polishing arm, you may directly
Re-Polishing without dismantling the ferrule.
Remove the cap from termini being very careful not to
bump its front face.
Align the notch on the DM 4 adapter (150) and the key
of the termini and slide in till it clicks.
4
Cable preparation
HE-2000 Standard_e
19
To remove the ferrules from the terminis (150) proceed as
follows:
Take the ferrule extractor (1074651).
Slide the fiber in the instrument’s slit.
Push the instrument into the termini until it clicks.
Hold the fiber and pull the termini out as shown in the picture.
As soon as you have pulled out the ferrule protect it with the
cap.
Remove the cap from termini being very careful not to bump
its front face.
Align the notch on the DM 4 adapter (150) and the key of the
termini as shown on the drawing and slide in the latter till it clicks.
Be careful that the fiber number matches the letter engraved
on the connector body. The mapping order is as follows:
Green fibre => pos. A
Orange fibre => pos. B
Blue fibre => pos. C
Brown fibre => pos. D
To avoid damaging the fiber, do not push the termini by
applying forces to the fiber; hold the backside of the termini
instead:
Put back the protective cap onto the ferrule.
Keep the fibers nice and straight, do not twine them.
KeyNotch
4
Cable preparation
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