True FUSE-0400 Owner's manual

True
Brand
True
Model
FUSE-0400
Category
Fitness, gymnastics & weight training
Type
Owner's manual
OWNER’S
MANUAL
Model # FUSE XL-0400
Revision 111723
Fuse XL-0400
Inner/Outer  igh
Strength
Fuse XL-0400
Page # 2 of 56
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
IMPORTANT:
All products shown are prototype. Actual product delivered may vary.
Product speci cations, features & so ware are subject to change without notice.
For the most up-to-date owner’s manual please visit www.true tness.com.
For documents in additional languages please visit https://true tness.com/support/user-manuals/
IMPORTANTE:
Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir.
Especi caciones de productos, características y so ware están sujetas a cambios sin previo aviso.
Para la más actualizada de este manual del propietario, por favor visite www.true tness.com
Para los documentos en otros idiomas, por favor visite https://true tness.com/support/user-manuals/
IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spéci cations du
produit, caractéristiques et logiciels sont sujettes à modi cation sans préavis. Pour la plus à jour le manuel du
propriétaire s'il vous plaît visitez www.true tness.com. Pour documents dans des langues supplémentaires,
veuillez https://true tness.com/support/user-manuals/ de visite
ꄆ金䬠炐侁炐䢦僗◲⿁氳⸊㑔ն㲓ꡮ◬♀氳◲⿁⺎耇僗䢦┘⺱◲⿁鈺劲Ⱶ耇⽰鯻♭㞝僗催䷊䔮┘⺁
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https://true tness.com/support/user-manuals/
ھام:
جمیع المنتجات المعروضة ھي النموذج. قد تختلف المنتج الفعلي تسلیمھا.
مواصفات المنتج، والمیزات والبرامج قابلة للتغییر دون إشعار.
لمعظم ما یصل حتى الآن دلیل المالك یرجى زیارة www.truefi tness.com.
للمستندات في لغات إضافیة، یرجى زیارة https://true tness.com/support/user-manuals/
WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann
variieren. Produkt-Spezi kationen, Funktionen und So ware können sich ohne vorherige Ankündigung
ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.true tness.com. Für
Dokumente in weiteren Sprachen  nden Sie unter https://true tness.com/support/user-manuals/
BELANGRIJK: Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen.
Product speci caties, eigenschappen & so ware zijn onderhevig aan verandering zonder kennisgeving. Voor
de meest actuele handleiding van de eigenaar kunt u terecht www.true tness.com. Voor documenten in andere
talen kunt u terecht op https://true tness.com/support/user-manuals/
:    .  ,   .
 ,        
 .         
 ,  www.true tness.com
.    , ,  https://true tness.com/support/user-manuals/
Page # 3 of 56
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty- ve years ago with the simple philosophy of delivering superior
tness products, service, and support. Today, TRUE is the global leader in premium  tness equipment for the
commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety
and style. TRUE has received many awards for its product over the years and remains the benchmark for the
industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
e proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line
of extraordinary cardio and strength equipment. As a result, people all over the world are bene ting from the
TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the
TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver
simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and
tness goals.
At the heart of our success is the relentless and systematic life testing of both our products and their components.
We have dedicated employees who understand our philosophy is to deliver the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and  tness solutions.
Strength
Fuse XL-0400
Page # 4 of 56
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
Table of Contents
CHAPTER 1: SAFETY INSTRUCTIONS ..........................................................................................................................5
• COMMERCIAL MAINTENANCE SCHEDULE:......................................................................9
CHAPTER 2: ASSEMBLY GUIDE ...................................................................................................................................10
• MACHINE SPECIFICATIONS: .................................................................................................10
• REQUIRED TOOLS: ....................................................................................................................11
• COMPLIANCES: ..........................................................................................................................11
• LABELS: .........................................................................................................................................12
• PREASSEMBLY CHECKLIST: ...................................................................................................13
• ASSEMBLY STEPS: ......................................................................................................................15
CHAPTER 3: CARE & MAINTENANCE .......................................................................................................................52
• DAILY INSPECTION & MAINTENANCE: .............................................................................52
• WEEKLY INSPECTION & MAINTENANCE: ........................................................................52
• OTHER SCHEDULED PREVENTIVE MAINTENANCE: ...................................................53
• CLEANING THE EQUIPMENT: ..............................................................................................53
• CABLE INSPECTION & MAINTENANCE: ............................................................................54
CHAPTER 4: CUSTOMER SERVICE ..............................................................................................................................56
• CONTACTING SERVICE: ..........................................................................................................56
• CONTACTING SALES: ...............................................................................................................56
• REPORTING FREIGHT OR PARTS DAMAGE: .....................................................................57
CHAPTER 5: ADDITIONAL INFORMATION: ............................................................................................................58
Page # 5 of 56
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
CHAPTER 1: SAFETY INSTRUCTIONS
!FACILITY AND USER SAFETY PRECAUTIONS
1. Review and understand all of the warning labels a xed to this machine and on the facility safety sign.
2. Be certain that the machine operation is understood before it is used. Refer to the instructional procedure label
a xed to the machine.
3. Make sure all users are properly trained on how to use this equipment. If this machine is being used in a
commercial setting, end users may not have access to this owners manual. It is the responsibility of the facility
to instruct users as to the proper usage of the equipment as well as making them aware of potential hazards.
Maximum user weight is 300 lbs (136 kg) unless otherwise stated in the manual.
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not included on the
instructional procedure label or the intended use Label.
5. Do not modify the machine.
6.  is equipment meets industry safety standards for stability when used for the intended exercise. Do not allow
straps, resistance bands or other means to be attached to the framework of this machine to perform stretching or
body weight exercises.  is can result in machine instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an exercise program. All
medical issues should be reviewed to ensure that weight training will not aggravate preexisting medical conditions.
9. If the machine appears damaged or inoperable, contact a facility sta member to place an “OUT OF ORDER, DO
NOT USE” sign on the machine until it is repaired. Only use TRUE supplied replacement components to service
this machine.
10. Instruct users not to wear loose or dangling clothes or have headphone wires hanging when using this equipment.
11. Do not attempt to free any jammed assemblies by yourself as this may cause injury.
12. On Plate Loaded and Free Weight machines:
a. Use of spotter(s). Instruct users to seek the advice of the facility sta as to the appropriate use of spotters when
li ing. More than one spotter may be required depending upon the amount of weight being li ed.
b. Instruct users to load weight plates evenly and carefully to avoid tipping equipment and crushing injuries.
c. If the machine is equipped with safety stops or catches, inspect them and verify their proper operation before
use and make sure they are securely in place before using or exiting the machine. Be certain members are
instructed on how to operate and adjust all safety mechanisms.
d.  is equipment is designed for standard olympic size weight plates with a 50mm bore (1.9”).
e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is 45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
a. Do not allow users to perform any exercise by holding the end of the cable and/or the cable end  tting. Use
only appropriate handles or attachments properly connected to the cable end.
b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if the top plate or weight
stack is pinned in a raised position. Use an assistant and carefully return the machine to the proper position
with the cap plate resting on the top weight. Inspect the entire length of the cable to ensure that it is properly
seated in all of the pulley grooves.
c. Do not allow the use of weight plates or dumbbells to be used as a means to add additional weight to the
weight stacks. Use only the TRUE adder weight system speci cally designed for the machine.
Page # 6 of 56
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
!INSTALLATION SAFETY PRECAUTIONS
1. Read this installation manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and operation. Installation
must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8” over a 10’ distance (or
as de ned and required by local building and architectural codes.)
4. TRUE strongly recommends that all equipment be anchored to the  oor to prevent movement and increase
stability.
• Due to the wide variation of  ooring on which the unit can be installed, contact a quali ed contractor to
determine an appropriate fastening system for your  oor.
• Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a minimum pull out force
of 220 lb (110 kg) for each position.
• When attaching the machine to the  oor, if there is a gap between the machine foot and the  oor, do not use
the anchor to remove the gap as this can cause the machine frame to deform. Instead, place a shim between the
bottom of the foot and the  oor, then tighten the anchor.
• Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring
the equipment to the  oor.
5. DO NOT install any  tness equipment near a pool, hot tub or other damp locations. Corrosion caused by
installation in these locations can lead to premature failure of components.
6. Be sure all hardware is tight before using this machine.
7. Some assembly materials may come preassembled in the carton. Refer to Chapter 2: Assembly Guide for
instructions on disassembling assembly materials where appropriate before beginning assembly.
!MAINTENANCE SAFETY PRECAUTIONS
1. Refer to the maintenance schedule table in this manual for when to perform maintenance.
2. Check the function of your machine DAILY by verifying the following:
• If equipped with cables, inspect cables and end  ttings for any signs of wear. Replace if worn, frayed, or
damaged with TRUE replacement components.
• Verify that all adjustments are possible and carried out with ease. Make sure that each adjustment pin inserts
completely into each position without binding.
• Verify that safety catches and stops are in proper working order and engaged.
• Verify that the exercise is performed smoothly, free of noise, and/or binding.
• If equipped with a weight stack, verify that the proper weight selector pin is in place.
3. Check the function of your machine WEEKLY by verifying the following:
• Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose, retighten it, use Loctite™
readlocker 242, or both.
• Frames and Li ing Arms: Inspect weekly for integrity and function. Replace any component at  rst signs of
wear. Use only TRUE supplied components.
4. Replace any warning label at the  rst sign of wear. Labels and the facility safety sign may be obtained from TRUE.
Page # 7 of 56
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
12345
BOLT LENGTH MEASURING GUIDE
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
Page # 8 of 56
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
!IMPORTANT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your facility must
establish written guidelines for preventative maintenance and keep written or online records of the maintenance
performed on these products. As a minimum, the items presented in the SAFETY section of this document and
the items that follow here, should be included in your maintenance program.
1. Cables (If equipped): inspect end  ttings daily for wear. Inspect the entire length of the cable weekly. Replace
cables at the  rst sign of wear and on an annual basis. If the cable tension has been adjusted, be certain that the
cable nut is tight.
2. Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose, retighten and/or use
LoctiteTM brand  readlocker 242. Be sure all hardware is tight before using the machine.
3. Safety Catches: inspect catches, stop rods and their associated fasteners weekly. Tighten any loose hardware
and replace any components at  rst signs of wear.
4. Frames: sweat, disinfecting sprays and spills can lead to corrosion which may lead to premature failure of
components. Wipe all machines down with a damp cloth and dry completely each day.  is includes painted
parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: use Simple Green with a dilution of 32:1 or similar cleaner for light dirt and
grime. Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and grease as well
as for polishing. DO NOT use solvents, lacquer thinner, acetone or  nger nail polish remover. For scu s and
marks that are not removed by the above methods use a so scrub cleanser. Make sure all parts are dry upon
completion.
6. Weight stack enclosures (shrouds)(If Equipped): wipe down with a damp cloth as needed.
7. Exercise instruction labels: clean with soap and water as needed.
8. Guide rods (If equipped): wipe all dirt and dust from the guide rods before applying a light application of Tri-
FlowTM or other te on spray lubricant. Spray the Tri-FlowTM on a rag and then wipe the guide rods with the
rag. DO NOT use oil lubricants such as WD-40. Caution: Tri-FlowTM will stain carpet and clothing.
9. Bronze bushings: check monthly for signs of wear and replace as needed.
10. Linear Bearing Sha s: wipe any accumulation of dust or other contaminants from the sha s on a weekly basis.
Apply a thin layer of a Te on® (PTFE) grease on a weekly basis. TRUE recommends Magnalube® brand.
11. When replacing any component, use only TRUE supplied parts.
12. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference. If you have any questions, do not hesitate to contact your TRUE
dealer or TRUE Fitness Technology at (800)883-8783 or service@true tness.com.
Page # 9 of 56
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
DAILY WEEKLY MONTHLY 6 MONTHS ANNUALLY
INSPECT: Cables for wear, tension, and
proper connection if equipped. X
INSPECT: All nuts and bolts and tighten if
needed. X
INSPECT: All anti-slip surfaces and replace
as needed. X
INSPECT: All adjustment pins, weight stack
pins, set screws, gas shocks, snap links, and
pulleys if equipped.
X
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional
decals. X
INSPECT: All weight stack shields if
equipped. X
CLEAN: Guide rods and lubricate with a
te on lubricant if equipped. X
CLEAN: Upholstery X
LUBRICATE: Pivot bearings and linear
bearings. X
REPLACE: Cables if equipped. X
COMMERICAL MAINTENANCE SCHEDULE
Page # 10 of 56
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
CHAPTER 2: ASSEMBLY GUIDE
MACHINE SPECIFICATIONS:
Features
• Standard weight stack: 10-170 lb. (4.5-77 kg.) with 10 lb. weight plate increments.
• Optional weight stack: 10-250 lb. (4.5-113 kg.) with 15 lb. weight plate increments.
• 17 vertical position adjustments
• Weight of assembled machine: 561 lb. (255 kg.) with 170 lb. weight stack; 641 lb. (291kg.) with 250 lb.
optional weight stack.
• Floor loading:
• For standard 170 lb. stack it is 33 lb/ 2 (159 kg/m)
• For optional 250 lb. stack it is 37 lb/ (182 kg/m2)
73"
57”
67”
NOTE: Supplemental video available on vimeo.com: https://vimeo.com/834530629
Page # 11 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
REQUIRED TOOLS:
Ratchet Handle
9/16” Socket
8 mm Hex Bit Socket
Adjustable Wrench
(1” Maximum Jaw Capacity)
Allen Wrench (supplied):
• 4 mm
• 8 mm
Rubber Mallet
Phillips Head Screw Driver
COMPLIANCES:
is equipment complies with all  tness product standards. For a complete list of compliances, please visit www.
TrueFitness.com.
Page # 12 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
LABELS: Weight Stack Label:
LBL-WS-FU170-FU250BK
Page # 13 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
PREASSEMBLY CHECKLIST:
Carton One Contents Item Part Number Description Quantity
1 FUS-00RS101XBK REAR SHROUD 1
2 FUS-00FS101XBK FRONT SHROUD 1
3 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
4 FUS-00GR001 GUIDE ROD 2
5 FUS-00TC002BK BACK TOP CAP 1
6 FUS-04TC001XBK FRONT TOP CAP 1
7 9005BPD000XBK BACK PAD 1
8 FUS-00TC004BK TOP CAP 1
9 FUS-00MT001 TOP CAP PAD 1
10 LPPAD04000XBK SEAT PAD 1
11 PAD-TH001-00XBK THIGH PAD 1
Note: Hardware item
numbers on the tooling card
may not match the hardware
item numbers shown in the
owner’s manual.
Page # 14 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
PREASSEMBLY CHECKLIST:
Carton Two Contents Item Part Number Description Quantity
1 TRXL2-04MF650XBK SEAT FRAME ASSY 1
2 TRXL2-04CL000XBK THIGH ARM LINKAGE 1
3 TRXL2-04MF600XBK MAIN FRAME 1
4 FS52-ADJ-100XBK LEG ADJUSTMENT PLATE 1
5 TRXL2-04AX000BK LEFT LEG AXLE 1
6 TRXL2-04PA800XBK PULLEY PIVOT ARM 1
7 FUS-00TP016XBK 16 WT TOP PLATE 1
8 TRXL2-04PA700XBK RIGHT THIGH ARM ASSY 1
9 TRXL2-04PA600XBK LEFT THIGH ARM ASSY 1
10 TRXL2-04PA400XBK THIGH PAD ASSEMBLY 2
11 TRXL2-04CAM00BK CAM PULLEY WELDMENT 1
12 TRXL2-04CV015BK RIGHT FRAME COVER 1
13 TRXL2-04CV100BK LEFT FRAME COVER 1
14 TRXL2-04SP510BK MAIN FRAME STOP ASSY 1
15 TRXL2-04CB000X CABLE 1
16 7XL2-0400HW FUSE 400 HARDWARE PACK 1
Note: Hardware item
numbers on the tooling card
may not match the hardware
item numbers shown in the
owner’s manual.
Page # 15 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
ASSEMBLY STEPS:
Step 1A (Main Frame):
Route the weight stack cable through
the main frame and upright using a wire
puller.
Note: Secure weight stack cable ends to
ensure no tripping hazards until machine
is fully assembled.
Item Part Number Description Quantity
1 TRXL2-04CB000X CABLE 1
12 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
13 TRXL2-04MF600XBK MAIN FRAME 1
13
12
1
Page # 16 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
Step 1B (Main Frame):
Item Part Number Description Quantity
1 TRXL2-04CB000X CABLE 1
2 C 754C FLAT WASHER 3/8” 4
10 C 749 LOCK WASHER 3/8” 4
11 C 623 SH BOLT, 3/8”-16, 1” 4
12 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
13 TRXL2-04MF600XBK MAIN FRAME 1
ASSEMBLY STEPS:
Assemble the main frame and upright
assembly using the identi ed hardware.
Note: Do not fully tighten main frame and
upright assembly hardware until step 19B
(Front and Back Shrouds).
Page # 17 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
ASSEMBLY STEPS:
Step 1C (Main Frame):
Route the cable as shown ensuring the
cable is seated above the pulley in the
pulley groove.
Note:  e pulley wheel shown below
is preassembled to the main frame and
must be temporarily removed to route
the cable above it.
Item Part Number Description Quantity
12 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
13 TRXL2-04MF600XBK MAIN FRAME 1
Page # 18 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
ASSEMBLY STEPS:
Step 2 (Pulley Assembly):
Assemble the pulley using the
hardware identi ed as shown below.
Before tightening the pulley hardware,
make sure that the cable is seated in the
pulley groove.
Item Part Number Description Quantity
2 C 626 SH BOLT, 3/8”-16, 1-3/4” 1
10 B 900 PULLEY, 4-1/2” 1
11 C 754C FLAT WASHER 3/8” 2
16 C 766A LOCK NUT, 3/8”-16 1
Page # 19 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
ASSEMBLY STEPS:
Step 3A (Left Thigh Arm Assembly):
Place the cam pulley weldment in the
correct position on the main frame.
Item Part Number Description Quantity
13 TRXL2-04MF600XBK MAIN FRAME 1
15 TRXL2-04CAM00BK CAM PULLEY
WELDMENT
1
15
13
Page # 20 of 56
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • True tness.com
ASSEMBLY STEPS:
Step 3B (Left Thigh Arm Assembly):
Align the hardware holes on the le leg
axle with the cam pulley weldment.
Item Part Number Description Quantity
15 TRXL2-04CAM00BK CAM PULLEY
WELDMENT
1
15
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True FUSE-0400 Owner's manual

True
Brand
True
Model
FUSE-0400
Category
Fitness, gymnastics & weight training
Type
Owner's manual
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