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Ranger design 1505-FTR Installation guide

  • Hello, I'm your chat assistant. I've reviewed the Installation Guide for the RANGER DESIGN 1505-FTR Cargo Rack. This document provides detailed instructions for assembling and installing the cargo rack on your Regular Ford Transit 130" Wheelbase vehicle. I'm familiar with the required tools, the included parts, the step-by-step instructions and the final steps to prevent wind noise. I'm ready to answer any questions you might have about this product.
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INSTALLATION GUIDE
1505-FTR Cargo Rack
Regular Ford Transit 130" Wheelbase ( Aluminum )
QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q 1.1 Setup...............................................................................................................................................
q 1.2 Cargo Rack Assembly.....................................................................................................................
3 - 4
5 - 6
Phase 1 - Assembly
Phase 2 - Installation
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.
q Cordless Impact
q Ratchet
q Tape Measure
q Marker
q Ladder
q Cutter
q 1/2" Socket
q 13mm Socket
q Sawhorse ( Optional )
q Box
q Knife
q 1/2" Wrench
q Silicone
q 2.1 Mounting Tracks Installation...........................................................................................................
q 2.2 Cargo Rack Installation...................................................................................................................
7
8 - 11
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
18-053 Spacer 6
10-712 Mounting Track 2
10-4440 “C” Foot 4
15-0503 Front Crossbar 1
15-0513 Rear Crossbar 1
94-1008 Assembly Fastener Kit 1
96-1003 Install Fastener Kit 1
BILL OF MATERIALS
10-712
15-0513
15-0503
10-4440
18-053
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 4
94-1008 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
8×8×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
# 90-491
8×8×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
8×8×
# 98-123
Lock Washer
Regular 5/16"
SS304
8×8×
# 94-105
Hex Nut
5/16"-18
SS316wax
8×8×
96 - 1003 Fastener Kit Fastener Assembly
# 98-117
14×14×
Flat Washer
5/16", OD 3/4"
SS18-8
# 98-123
14×14×
Lock Washer
5/16"
SS304
# 90-209
8×8×
Hex Bolt
5/16"-18 × 1"
SS304
# 94-150 Channel Nut
5/16"
8×8×
# 90-004
6×6×
Hex Bolt
M8-1.25 × 50mm
SS304
8×8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
6×6×
#90-004 Hex Bolt M8 × 50
#98-123 Lock Washer
#98-117 Flat Washer
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 5
1.2.1 Slide carriage bolts on the bottom face of the crossbars.
NOTE: The track plug must be removed from the underneath of the front crossbar, and reinstalled
after the feet have been installed in the nal position, see 2.2.4.
PHASE 1 – ASSEMBLY
1.2 CARGO RACK ASSEMBLY
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304
PASSENGER SIDE
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
DRIVER SIDE
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 6
HARDWARE USED
8× hand-tighten the nuts.
Carriage bolts are already on
the crossbars.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
1.2.2 Install the feet on the Front, and Rear Crossbars.
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 7
PHASE 2 – INSTALLATION
2.1 MOUNTING TRACKS INSTALLATION
2.1.1 • Remove existing plugs on the vehicle roof holes.
• Use a tap ( M8 - 1.25 ) to remove the excess dirt/paint in the holes of the van.
• Apply a bead of silicone around the bolts and holes, then fasten the tracks to the roof.
TOOLS
q Cordless Impact
q 13mm Socket
FASTENERS USED
6×
#90-004 Hex Bolt M8 × 50
#98-123 Lock Washer
#98-117 Flat Washer
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 8
PHASE 2 – INSTALLATION
2.2 CARGO RACK INSTALLATION
2.2.1 Position the front and rear crossbars ( minimum two persons ) on the vehicle
so that the feet are on the mounting tracks.
Cargo Rack
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 9
distance < A >
distance < B >
distance < B >
distance < A >
FASTENERS USED
8×
TOOLS
q Ratchet
q 1/2" Socket
q Tape Measure
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
distance < foot to end of track >
2.2.2 • Make sure the crossbars are parallel to each other at the desired distance apart,
then attach all the “C” feet to the mounting tracks.
• Tighten the bolts that attach the foot plate to the ladder rack leg.
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 10
TOOLS
q Ratchet
q 1/2" Socket
IMPORTANT: Place the cargo rack warning label on a visible area, recommended on a partition.
2.2.3 Center the crossbars on the vehicle, then tighten all the “C” feet to the crossbars.
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 11
TOOLS
q Cutter
TRACK PLUG
2.2.4 After installation is complete, cut the track plug underneath the front crossbar to ll all the unused space.
Failure to do so will result in excessive wind noise.
For technical support, contact us at 1-800-565-5321 1505-FTR Installation Guide | REV. B2 | Page 12
“You have successfully installed your
1505-FTR Cargo Rack
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
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