Sioux Tools 5562 User manual

'On/Off

valve

to

exhaust

the

air

from

theÂ¥fee

hose

before

fitting,

removing

or

adjusting the

working

attachment

fitted

to

the

tool.

-Before

using

the tool make sure

that

a

shut

off

device

has

been

fitted

to the supply line and the

position

13

known

and

easily

aaoeaaibia

SO

that

the

supply

to

the

tool

can

be

shut

off

in

an

emergency.

-

Chech

hose

and

fittings regularly

fa

wear.

-Take

care

against

entanglement

of

the

moving

pans

of

the tool

whh

clothing, hair, ties, cleaning

rags,

rings, jewellery, watches, bracelets,

etc.

This

could

cause the

body

or

parts

of

the

body

to

be

draw

towards

and

in

contact

with

the

moving

parts

of

the

tool

and

could be very dangerous.

-ft

is

expected

that

users

will

adopt safe

wolkmg

practices

and

observe

all

local, regional

or

country

legal requirements

when

installing. using

or

maintaining

the

tool.

-

Taka

care that the

exhayat

air

does

not

point

towards

any

other

person

or material

or

aubstanee

that

could

be

contaminated

by

oil

droplets.

When

first

lubricating

a

tool

a

if

the tool exhaust

has

a

high

oil

content, do not allow the exhaust

air

to

come near

very

hot

surfaces

or

flames.

-

Never lay

the

tool down until

the

v~~tking

attachment

has

stopped moving.

-When

the

tool

is

not

in

use, shut

off

the

air

supply

and

MOSS

triggerfiver

to

drain

the supply he.

If

the

tool

is

not

to be

used

for

a

period

of

time,

first

kibricata,

disconnect

from

air

supply

and

store

in

a

dry

average

room

temperature

environment.

-If

the

tool

is

passed

from

one

user

to

8

new

or

inexperienced usw, make sure these instructions

are available to

be

passed

with

the tod.

-

Do

not

remove any manufacturer

fitted

safety

devices

where

fitted,

1.0.

wheel guards,

safety

trigger,

speed

governors, etc.

-

Where ever possible,

secure

wofkpiece

with

clamps,

a

vise, etc. to

make

it

rigid

so

it

does not move

during

the work operation.

Keep

good

balance at all times.

Do

not

stretch

or

overreach.

-Try

to

match

the

tool

to

the

work

operation.

Do

not

use

a

tool

that

is

too

light

or heavy

for

the

work

operation.

If

in

doubt,

aeek

advice.

-In

general

terms

this

tool

is

not

suitable

for

underwater

use

or

use

In

explosive environments

-

seek

edvice

from

manufacturer.

-

Tryto

make

sure

that

the work area

is

clear

to

enable

the

work

task

to

be

perfomnad

safely.

If

practical

and

possible,

try

to

clear

unnecessary

obstructions

before

starling

work.

-Always

use

air

hose

and

couplings

wMi

minimum

working

pressure ratings at

least

1

112

tunas

the

maximum

working pressure rating of

the

tool.

Foreseen

Use

of

the

Tool

The

tod!

is

designed

for

tha

purpose

of

cleaning

or

sanding

of

materials

using

a

continuous

abrasive

beh.

Belts

are

available

in

v&om

grades

to

ait

fine

finislwg

or

fast

materid

removal.

Do

not

use

the

tool

for

any

dher

purpose

than

that

for

which it

was

degned.

Do

not

modify

this

tod

for

am

other

use

or

for

its

use

as

a

belt

saxkr

without

fira

consultho

the

manufacturer

or

the

manufacturersauthoriseddaributor.

Work

Stations

The

tool should

only

be

used

as

a

hand

held

hand

operated

too),

li

is

always

recormended

hat

he

too!

is

used

when

standing

on

a

solid

floor.

It

can

be

used

in

other

positions

but

before

any

such

use

the

operator

must

be

in

a

secure

position

haMng

a

(inn

gip

and

footing

and

be

aware

olh

safety

rules

to

be

obeyed

when

using

the

sander.

Putting

Into

Service

Air

Supp/y

Use

a

dean

fufcricated

air

supply

that

wit

ow

a

measured

air

pressure

at

the

loo)

of

90

pd.B.2

bar

when

the

tool

is

running

wih

the

m'ooef/lever

My

dqxessed.

Usa

recommended

hcse

size

and

lengih.

It

is

recommended

that

the

tool

is

connected

to

the

air

supply

asshewnhfgure

1-Donotconnectihotooltotheairhesystem

vÃ§ithou

incoporaB'no

an

easy

to

reach

and

operate

air

dwt

off

lalve.

The

a!f

supply

should

be

lubricated.

k

is

strawly

recommended

that

a\

at

ilta-.

rmator.

lubricator

(FPL1

is

used

as

show)

in

fiaire

1

as

tvs

wH

sup&

dean.

lubricated

&

at

IIW

correct

presaura

to

(ha

mL

Oetalsof

such

equipment

can

ba

obtained

from

wur

supplier.

1

such

equipment

is

no!

used

(hen

lha

tool

should

be

lubricated

by

shutting

~fflhaairsupply~lhatod.depress~n.~thefnebypressingthe

(rigger

on

the

tool

Disconnect

the

ar

he

aid

pour

into

the

intake

bJshira

a

teaspconfu!

(5n-d)

of

a

suitable

pneumatic

motor

lubricating

oil

pefefat*/

incofpofiiiiq

a

rust

htih'tw.

Reconnect

tool

to

air

wty

and

run

tool

do*

for

a

few

seconds

to

allow

air

to

circulate

(he

oL

If

tool

is

used

frequentfylubricate

on

daily

baas

and

if

tool

starts

to

dow

or

lose

power.

It

is

recommended

that

tbe

air

pressure

at

the

tool

whist

the

tool

is

(unning

is

90

p.si/6.2

baf.

k

tool

can

run

at

lower

and

l-igher

pressures

with

the

rn-

permitted

working

air

pressure

of

100

psi./7

bar.

Operating

Select

a

suitable

abrasive

belt

of

the

required

grade

to

acrteve

a

fine

sanded

inish

or

tigh

metal

removal.

The

belt

size

for

tMs

tool

is

20

mm

vide

K

526

ciccumfefence

(continuous

belt)

and

is

available

in

various

grades.

the

lowest

is

grade

40

grit

which

is

coarse

for

high

material

removal

and

grits

are

available

as

40.50.60.80.

100

ad

120.

The

coarseriess

of

Una

grit

decreases

as

the

grade

number

increases.

hence

40

is

coarse

and

120

wy

fine.

To

lit

a

belt.

press

down

Die

stopper

aid

push

lha

idle

puley

towards

(he

tool

until

the

stopper

clicks

into

place

which

releases

the

tension

aid

holds

(he

tension

off

(he

bdL

Fit

the

belt

ensuring

lhat

it

sits

centrally

on

the

drive

pulley

and

the

*He

pulley.

Release

tho

stopper

to

lighten

the

belt

Start

the

tool

dW

and

use

the

adjusting

screw{47)

to

dig^

the

belt

centray.

&ply

the

sanda-

i&Uy

to

the

work

and

allow

the

bek

to

cut

Take

great

care

when

sanding

around

sharp

edges

and

comers

to

avoid

snaggng

and

belt

damage

or

breakage.

It

is

always

recommended

to

use

safety

glasses

and

a

breathing

mask.

"Rle

sandng

of

certain

materials

may

aeate

a

hazardous

dust

Wdi

may

r@re

breathing

equipment.

Check

before

using

(he

tool.

Even

if

Ihe

tool

has

a

low

noise

level.

the

actual

sandma

process

vrw

aeate

a

noise

such

that

hearing

protectors

should

be

warn.

f

there

are

shalp

edges

on

the

material

being

sanded

ihen

safety

doves

are recommended.

Do

not

continue

to

use

belts

that

are

dogged

or

vmm

as

this

will

make

(he

sanding

process

*nefficient

and

(he

need

to

apcfr

unnecessarily

high

loads

to

the

tool.

Only

use

belts

of

the

dimensions

specified.

To

use an

incorrect

belt

vdl

either

cause

it

to

break

or

fly

off.

Both

occurences

could

be

20mm

Belt

Sander

Ref

No

1

Part

No

1

Description

fief No

1

2

67339

1

Shoe

1

Part

No

1

Description

67313

Motor Housing

67314

ISorina

1

35

I

67342

!Tension Arm

I

1

36

I

67343

1

Stoooer Pin

1

7

1

67316

I

Valve

Body,

1

38

1

67345

1

Cap Screw

(2)

Ã§

1

8

I

,

67317

1

Throttle Lever

1

9

10

11

12

1

--

-

44

1

67351

I

Wheel Cover

Lid

40

41

42

43

45

I

67352

I

Roll

1

66540

6731 8

6731

9

67320

1

15

1

67622

1

Rear

Plate

1

Lever Pin

Deflector

Air

Inlet

Motor Nut

67347

67348

67349

67350

1

46

1

67353

I

Cover

Latch

1

Idle

Pulley

Ball

Bearing

(21

M

Idle Shaft

Collar

47

1

67354

1

Counter

Sink

I

16

-

17

18

19

20

Not Shown

Â¥Orde

Qtv.

As

Needed

,

Accessory

Belts

Available

(3/4-%20-1

1

1 B62RC60

I

Belt

ResinGoth

60

Grit

67323

67324

67325

67326

67237

1

24

I

67331

1

Lock

Nut

1

Cylinder

Rotor

Blade (Set of

4)

Roll

Front

Plate

21 67328

1

1862RC80

I

Belt

Resin

Cloth

80

Grit

1

Ball Bearing

22

67329

1

Drive

Pulley

23

I

67330

1

Washer

1

1862~~120

1

Belt

Resin

Cloth

120

Grit

1

25

26

27

28

1 1

1862RC180

1

Belt

Resin

Cloth

180

Grit

1

I

1

t862RC240

1

Belt

Resin

Uoth

240

Grit

I

67332

67333

67334

67335

I

1

1862VFN

1

Belt Surface Conditioning

Very

Fine

Cylinder

Wheel

Cover

Apron

Stoooar

1

. .

29 67336

Stopper Spring

30

1

67337

I

Roll

I

1

1862MED

1

Belt Surface Conditioning Medium

Belt Surface Conditioning Course

1

31

I

67338

I

Cap

Screw

I

Page

No

3

Dismantling

&

Assembly

Disconnect

loo)

from

air

supply

Lift

cover(44).

press

down

stoppef(28)

10

reduce tension

on

the

abrasive belt and

push

on idle pulley(40)

10

remove

belt.

Remove capscrew(38)

and

washer(37)

to

remove

shoe(32). Take out

2 off

scfews(38)

and

2

off

washers(37)

to removs tingaplate(39).

Take

out

ide

shaft

screw(42)

to

release ide pulley assembly.

"The

ide

pulley

assembly

may

be

dismantled

by tapping out

the

bearings(41)

from idle

pulley(40)

releasing cdlar(43).

Drive

out pin(45) to remove

whee)

cover 1444). Take out

2

off

capscfews(33)

to

release

cover

latch(&).

PuU

out

~(27).

Belt

alignment

countersunk

screw

may

be

removed

from

tenson

arm(35)

if

a

replacement

is

required.

Drive

out

stop

pin(36)

and

pull

out tension

m(36)

and spring(34).

Drive

out

roll pin(=)

to

release stopper(28) and stopper spring(29).

Insert

rod

in

hole

of drive putley(22) to prevent rotation

and

unscrew

nut(24)

with

washer(23). Take off

drive

pullev(22).

Note

how

drive

puIlev(22) locates on pin(19)

in

rotor(

17).

Unscrew

capscrew(31) to remove

wheel

cover(26).

Unscrew air

inlet(11) from motor

housing(1)

aid

take

off

detector(l0).

Drii

out

pin(9)

to

remove

lever(â‚¬! Unscrew

mfve

body(7) and take

out

Orinas(6)

end

(5).

valve

aem(4)

with

O-ring@)

and

-2).

Unscrew motor

nut(12)

from

motor

houaing(1)

with

Mng(13).

Tap

carefully.

so as

not

to

damage

the

head. rota(l7) to

remove

the

motor

assemUy

Irm

rnota housing(1). Rn(19)

can

be

taken

cat

of

rotod17).

Note

how

the

pin(25)

in

cv(ndarf16)

locates

the

motor

assembly

in

tho

groove

in

the

motor

housing(1) and that

the

pin(25)

is

at

the

rear

end

plate(l5)

end.

Hold

motor

assembly and again

tap

the

threaded

end

of

the

rotd17) to

drive

it

through

the

front

end

p(ate(15) and bearing(14) assembly. Eearina(14)

may

be

lapped

out

of

front

end

plalfl5).

Take

off

cylinder(l6) and 4 off rota blactes(18).

Support

the

rear end plate(l5) in a piece of tube

with

a bore diameter

as

dose

as

possible

to

the

mahum

diameter of

the

rotor and

tap

the

non

Dreaded

end

of

the

rotor(17) through

the

rear

end

plate

assembly.

Tap

out

bearing(21)

frm

front

plate(20).

Reassembly

Qean

all

parts

and examine

for

wear.

particularly O-rings.

bearings

and

rotor

blades.

Use

only

dsttibutor

or manufacturer supplied

spare

parts.

Pack

all

bearings

with

a

general purpose grease and

reassemble

h

Ihe

reverse order. Reft

belt

and

adfist

alignment using

screvirf47).

Notes

1

Declaration

of

Conformity

Sioux

Tools

Inc.

290

1

Floyd

Boulevard,

P.

0.

Box

507,

Sioux

City,

Iowa

5

1

102,

U.S.A

declare

under

our

sole

responsibility

that

the

product

Model

5562

20rnrn

Belt

Sander,

Serial

Number

10

uKch

iMs

declaration

relates

is

n

conformity

Viih

the

folwhg

standard(s)

or

oh

norm&

documantfs)

EM792

(Draft);

EN292

Parts

1

&

2,

IS0

8662

Parts

1

&

8,

Pneurop

PN8WC1

fciio~ng

(ha

prowsions

or

89/392/EEC

as

amended

by

9

1/368/EEC

&

93/44/EEC

Directives

Paoak4

Primed

in

Japan

12/96

Sioux Tools 5562 User manual

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