Chamberlain WD832KEV Installation guide

Category
Garage Door Opener
Type
Installation guide
The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlain.com
CONTENTS
Preparation .............................. 1-4
Assembly ................................. 5-9
Installation ............................ 10-19
Install the Door Control ............. 20-21
Install the Protector System
®
...... 22-25
Power .................................. 26-27
Adjustments .......................... 28-30
Operation.................................. 31
Features ................................... 32
Door Control .......................... 33-34
Remote Control ...................... 34-35
To Erase the Memory .................... 35
To Open the Door Manually ............ 35
Maintenance .............................. 36
Troubleshooting ...................... 37-38
Accessories ............................... 39
Warranty .................................. 40
Repair Parts .......................... 41-43
Garage Door Opener
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
®
is connected and
properly aligned.
Periodic checks of the garage door opener are required to ensure safe operation.
The model number label is located on the left side panel of your garage
door opener.
This garage door opener is compatible with MyQ
®
and Security 2.0™ accessories.
DO NOT enable the Timer-to-Close feature if you are installing the garage door
opener on a one-piece door. The Timer-to-Close is to be used ONLY with sectional
doors.
Serial Number:
Date of Purchase:
Models
WD832KEV - 1/2 hp
Belt Drive
HD620EV - 3/4 hp
Belt Drive
FOR RESIDENTIAL USE ONLY
Write down the following information
for future reference:
.
.
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Torsion
Spring
Extension
Spring
OR
2TGRCTCVKQP
2
Additional Items You May Need:
Surveyyour garage area to see if you will need any of the following items:
n
(2) 2X4 PIECES OF WOOD
Maybe used to fasten the header bracketto the structural supports. Also used to position the
garage door opener during installation and for testing the safety reversing sensors.
n
SUPPORT BRACKET AND FASTENING HARDWARE
Must be used if you have a finished ceiling in your garage.
n
EXTENSION BRACKETS (MODEL 41A5281) OR WOOD BLOCKS
Depending upon garage construction, extension bracketsor wood blocks may be needed to
install the safetyreversing sensor.
n
FASTENING HARDWARE
Alternate floor mounting of the safety reversing sensor will require hardware not provided.
n
OUTSIDEQUICKRELEASE (MODEL 7702CB)
Required for a garage with NO access door.
n
DOOR REINFORCEMENT
Required if you have a lightweight steel,aluminum,fiberglassor glass panel door.
n
RAIL EXTENSION KIT
Required if your garage door is more than 7 feet (2.13 m) high.
Tools Needed
2
1
3/16
7/16
1/2
5/32
5/16
5/8
9/16
1/4
7/16
Preparation
3
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unitand all parts
illustrated below.Accessories vary depending on the garage door opener model purchased. Depending
on your model, other accessories may be included with your garage door opener.Instructions for these
accessories will be attached to the accessoryand are notincluded in this manual. Ifanything ismissing,
carefully checkthe packing material. Hardware for assembly and installation is shown on the nextpage.
Save the carton and packing material until the installation and adjustment is complete. The images
throughout thismanual are for reference onlyand your productmaylookdifferent.
A. Header bracket
B. Pulley
C. Door bracket
D. Curved door arm
E. Straight door arm
(Packaged inside front rail section)
F. Trolley
NOTE: Be sure to assemble the trolley before sliding onto rail.
G. Emergency release rope and handle
H. Rail (1 front and 4 center sections)
I. Hanging brackets (2)
(Packaged inside the front rail section)
J. Garage door opener (motor unit)
K. Sprocket cover and screws
L. “U bracket
M. Belt
N. Door control
O. Remote control
P. The Protector System
®
Safety reversing sensors with 2 conductor white and white/black wire attached: Sending Sensor (1),
Receiving Sensor (1), and Safety Sensor Brackets (2)
NOTSHOWN
White and red/white wire
Owner's manual
N
A
B
C
H
K
J
O
I
D
E
F
G
L
M
P
Preparation
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Hex Screw
#8x3/8" (3)
(packed with the
sprocket cover)
Bolt
1/4"-20x1-3/4"
Lock Nut
1/4"-20
Bolt
Nut 3/8"
Lock Washer 3/8"
Clevis Pin 5/16"x1-1/2"
Ring Fastener (3)
Hex Bolt 5/16"-18x7/8" (4)
Lock Washer
5/16"-18 (5)
Nut
5/16"-18 (6)
Self-Threading Screw
1/4"-14x5/8" (2)
Clevis Pin 5/16"x1"
Clevis Pin 5/16"x1-1/4"
Carriage Bolt
1/4"-20x1/2" (2)
Wing Nut 1/4"-20 (2)
ASSEMBLY HARDWARE INSTALLATION HARDWARE
Screw 6ABx1" (2)
Drywall Anchors (2)
Screw 6-32x1" (2)
DOOR CONTROL HARDWARE
Insulated
Staples
(Not Shown)
Lag Screw 5/16"-9x1-5/8" (4)
2TGRCTCVKQP
(2)
5
Assembly
STEP 1 Assemble the rail and trolley
To preventINJURY from pinching, keep hands and fingersaway from the joints while assembling the
rail.
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
The front rail hasa cut out“window” at the door end (see illustration). The hole above this window is
larger on the top of the rail than on the bottom.A smaller hole 3-1/2" (8.9 cm) away is close to the rail
edge. Rotate the back rail so it has a similar hole close to the opposite edge, about 4-3/4" (12 cm) from
the far end.
1. Remove the straightdoor arm and hanging bracket packaged inside the front rail and set
aside for Installation Step 5 and 9. NOTE: To prevent INJURY while unpacking the rail
carefully remove the straight door arm stored within the rail section.
2. Align the rail sectionson a flat surface as shown and slide the tapered ends into the larger
ones. Tabs along the side will lock into place.
3. Place the motor uniton packing material to protectthe cover,and restthe back end of the rail
on top. For convenience, put a supportunder the frontend of the rail.
4. As a temporary stop, inserta screwdriver into the hole 10" (25 cm) from the frontend of the rail,
as shown.
5. Checkto be sure there are 4 plastic wear pads inside the inner trolley.If they became loose
during shipping, checkall packing material. Snap them back into position as shown.
6. Slide the trolley assembly toward the screwdriver as shown.
7. Slide the rail onto the “U” bracket, until it reaches all the stops on the top and sides of the “U”
bracket.
To garage
door opener
(TO MOTOR UNIT)
Front Rail
Section
(TO DOOR)
“U” Bracket
Outer Trolley
Inner Trolley
Wear Pads
Rail
Tab
Trolley
Window
Cut-Out
SLIDE TO STOPS
ON TOP AND
SIDES OF
“U” BRACKET
Idler
Pulley
Hole
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HARDWARE
Bolt 1/4"-20x1-3/4"
Lock Nut 1/4"-20
(Mounted in the
Bolt and Nut
garage door opener)
“U” Bracket
Bolt
Cover Protection
Bolt Hole
Bolt 1/4"-20x1-3/4"
Lock Nut 1/4"-20
Lock Nut
6
7
Assembly
STEP 3 Install the idler pulley
1. Lay the beltbeside the rail, as shown.Grasp the end with the hooked trolley connector and
passapproximately12" (30 cm) of belt through the window. Keep the ribbed side toward the
rail,and allow it to hang until Assembly Step 4.
2. Remove the tape from the idler pulley.The inside center should be pre-greased. Ifdry,
regrease to ensure proper operation.
3. Place the idler pulley into the window as shown.
4. Insert the idler boltfrom the top through the rail and pulley.Tighten with a 3/8" lock washer and
nut underneath the rail until the lock washer is compressed.
5. Rotate the pulley to be sure it spins freely.
6. Locate the rail tab. The rail tab is between the idler bolt and the trolley in the front rail section.
Use a flat head screwdriver and liftthe rail tab until the tab is vertical (90º).
HARDWARE
Bolt
Nut 3/8"
Lock Washer 3/8"
Screwdriver
Rail
Trolley Connector
Bolt
Lock Washer 3/8"
Nut 3/8"
Rail
Tab
CORRECT
INCORRECT
Rail Tab
Idler Pulley
Grease Inside Pulley
8
Assembly
STEP 4 Install the belt
1. Pull the belt around the idler pulley and toward the trolley.The ribbed side mustcontact the
pulley.
2. Hook the trolley connector into the retaining slot on the trolley.(a)
3. With the trolley against the screwdriver, dispense the remainder ofthe beltalong the rail
toward the motor unit around the sprocket.The sprocketteeth must engage the belt. (b)
4. Thread the inner nutand lockwasher onto the trolley thread shaft (c). Checkto make sure the
beltis nottwisted.
5. Insert the trolley threaded shaft through the hole in the trolley.Be sure the beltis not
twisted. (c)
6. Loosely thread the outer nutonto the trolley threaded shaft.
7. Remove the screwdriver.
Trolley Connector
Retaining Slot
c.
Threaded
Shaft
Outer
Nut
Front Rail
Section
(TO DOOR)
Inner
Nut
Lock
Washer
b.
a.
Sprocket
Idler
Pulley
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Hex Screw #8x3/8"
(Packed with the
sprocket cover)
HARDWARE
Hex Screw #8x3/8"
Sprocket Cover
INCORRECT
CORRECT
Line
Lock Washer
Inner Nut
Spring RetainerOuter Nut
Line
Hex Screw #8x3/8"
Sprocket Cover
10
Installation
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An
improperly balanced door may NOT reverse when required and could resultin SEVERE
INJURY or DEATH.
3. ALL repairsto cables,spring assembliesand other hardware MUSTbe made bya trained
door systemstechnician BEFORE installing opener.
4. Disable ALL locksand remove ALL ropes connected to garage door BEFORE installing
opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mountthe emergencyrelease within reach,but at least 6 feet (1.83 m) above the floor and
avoiding contact with vehiclesto avoid accidental release.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVERwear watches,rings or loose clothing while installing or servicing opener. They could
be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
within sight of the garage door.
out of reach of children at minimum heightof 5 feet (1.5 m).
away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safetyreverse testlabel in plain view on inside of garage door.
12. Upon completion of installation,test safetyreversal system.Door MUSTreverse on contact
with a 1-1/2" (3.8 cm) high object(or a 2x4 laid flat) on the floor.
13. To avoid SERIOUS PERSONAL INJURY or DEATHfrom electrocution,disconnectALL
electricpower BEFORE performing any service or maintenance.
14. DO NOT enable the Timer-to-Close functionality ifoperating either one-piece or swinging
garage doors.To be enabled ONLY when operating a sectional door.
11
Installation
STEP 1 Determine the header bracket location
To preventpossible SERIOUS INJURY or DEATH:
Header bracketMUST be RIGIDLY fastened to structural support on header wall or ceiling,
otherwise garage door might NOT reverse when required. DO NOT install header bracketover
drywall.
Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
NEVER tryto loosen, move or adjust garage door, springs, cables,pulleys,brackets,or their
hardware, ALL of which are under EXTREME tension.
ALWAYS call a trained door systemstechnician if garage door binds,sticks,or is out of balance.
An unbalanced garage door might NOT reverse when required.
Installation procedures vary according to garage door types. Followthe instructions which apply to your
door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet (1.22 m) of the left orright of the door
center only if a torsion spring or center bearing plate is in the way; or you can attach it to
the ceiling when clearance is minimal. (It may be mounted on the wall upside down if
necessary, to gain approximately 1/2" (1 cm).
If you need to install the header bracketon a 2x4 (on wall or ceiling),use lag screws (not
provided) to securely fasten the 2x4 to structural supports.
3. Open your door to the highestpointof travel as shown.Draw an intersecting horizontal line on
the header wall 2" (5 cm) above the high point :
l
2" (5 cm) above the high point for sectional door and one-piece door with track.
l
8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge ofthe door.NOTE:If the total number of inches
exceeds the height available in your garage, use the maximum height possible, or refer to page 12 for
ceiling installation.
Header Wall
Vertical Centerline of Garage Door
2x4
Structural
Supports
Level
(Optional)
Unfinished
Ceiling
2x4
OPTIONAL CEILING MOUNT
FOR HEADER BRACKET
Sectional door with curved track
Header Wall
Track
2" (5 cm)
Highest Point
of Travel
Door
One-piece door with horizontal track
Header Wall
Track
2" (5 cm)
Highest
Point
of Travel
Door
One-piece door without track:
jamb hardware
Header
Wall
8" (20 cm)
Highest
Point of
Travel
Door
Jamb
Hardware
One-piece door without track:
pivot hardware
Header Wall
8" (20 cm)
Highest
Point of
Travel
Door
Pivot
12
Installation
STEP 2 Install the header bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular requirements.Do not install the header bracket over
drywall. If installing into masonry, use concrete anchors (not provided).
HARDWARE
Lag Screw 5/16"-9x1-5/8"
OPTION A WALL INSTALLATION
1. Center the bracket on the vertical centerline with the bottom edge ofthe bracket on the
horizontal line as shown.
2. Mark the vertical setof bracket holes. Drill 3/16" pilot holesand fasten the bracketsecurely to a
structural supportwith the hardware provided.
OPTION B CEILING INSTALLATION
1. Extend the vertical centerline onto the ceiling as shown.
2. Center the bracketon the vertical mark,no more than 6" (15 cm) from the wall. Make sure the
arrow is pointing away from the wall. The bracket can be mounted flush againstthe ceiling
when clearance is minimal.
3. Mark the side holes.Drill 3/16" pilot holesand fasten bracket securely to a structural support
with the hardware provided.
UP
(Header Wall)
Ceiling Mounting
Holes
(Finished Ceiling)
Vertical
Centerline
of
Garage Door
Header
Bracket
6" (15 cm)
Maximum
Door Spring
(Garage Door)
Lag Screw
5/16"-9x1-5/8"
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HARDWARE
Clevis Pin 5/16"x1-1/2"
Ring Fastener
Clevis Pin
5/16"x1-1/2"
Ring Fastener
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Connected
One-piece
door without
tracks
All other door types
Disconnected
Connected Disconnected
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PDVRQU\
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KPUVCNNCVKQPU ;QWT KPUVCNNCVKQP OC[DG FKHHGTGPV (QT #.. KPUVCNNCVKQPU VJG ICTCIG FQQT QRGPGT /756 DG
EQPPGEVGF VQ UVTWEVWTCN UWRRQTVU 6JG KPUVTWEVKQPU KNNWUVTCVG QPG QH VJG GZCORNGU DGNQY
Finished Ceiling
Unfinished Ceiling
HARDWARE
Hex Bolt 5/16"- 18x7/8"
Nut 5/16"-18
Lock Washer
5/16"-18
Lag Screw 5/16"-9x1-5/8"
 1P HKPKUJGF EGKNKPIUWUG VJG NCI UETGYU VQ CVVCEJ C UWRRQTV DTCEMGV PQV RTQXKFGF VQ VJG
UVTWEVWTCN UWRRQTVU DGHQTG KPUVCNNKPI VJG ICTCIG FQQT QRGPGT
 /CMG UWTG VJG ICTCIG FQQT QRGPGT KU CNKIPGF YKVJ VJG JGCFGT DTCEMGV /GCUWTG VJG FKUVCPEG
HTQO GCEJ UKFG QH VJG ICTCIG FQQT QRGPGT VQ VJG UWRRQTVDTCEMGV
 %WV DQVJ RKGEGU QH VJG JCPIKPI DTCEMGV PQV RTQXKFGF VQ TGSWKTGF NGPIVJU
 #VVCEJ VJG GPF QH GCEJ JCPIKPI DTCEMGV VQ VJG UWRRQTVDTCEMGVYKVJ CRRTQRTKCVG JCTFYCTG PQV
RTQXKFGF
 #VVCEJ VJG ICTCIG FQQT QRGPGT VQ VJG JCPIKPI DTCEMGVU YKVJ VJG JGZ DQNVUNQEM YCUJGTU CPF
PWVU
 4GOQXG VJG Z CPF OCPWCNN[ENQUG VJG FQQT +H VJG FQQT JKVU VJG TCKN TCKUG VJG JGCFGT DTCEMGV
Finished
Ceiling
(not provided)
Lag Screw
5/16"-
9x1-5/8"
Lag Screw
5/16"-
9x1-5/8"
1
2
3
(not
provided)
Hex Bolt
5/16"- 18x7/8"
Nut 5/16"-18
Lock Washer
5/16"-18
4
5
6

+PUVCNNCVKQP
56'2 +PUVCNN VJG NKIJV DWNDU
6Q RTGXGPVRQUUKDNG 18'4*'#6+0) QH VJG GPF RCPGN QT NKIJV UQEMGV
r 7UG 10.; # KPECPFGUEGPV9 OCZKOWO QT EQORCEV HNWQTGUEGPV 9 OCZKOWO NKIJV
DWNDU
r &1 016 WUG KPECPFGUEGPV DWNDU NCTIGT VJCP 9
r &1 016 WUG EQORCEV HNWQTGUEGPV NKIJV DWNDU NCTIGT VJCP 9 9 GSWKXCNGPV
r &1 016 WUG JCNQIGP DWNDU
r &1 016 WUG UJQTVPGEM QT URGEKCNV[ NKIJV DWNDU
 2WNN QP VJG VQR UKFGUQH VJG NKIJV NGPU CPF TQVCVG VJG NKIJV NGPU FQYP
 +PUGTV CP # KPECPFGUEGPV 9 OCZKOWO QT EQORCEV HNWQTGUEGPV99 GSWKXCNGPV
NKIJVDWND KPVQ VJG NKIJV UQEMGV
 4QVCVG VJG NGPU WR VQ ENQUG
016' &Q PQV WUG JCNQIGP UJQTV PGEM QT URGEKCNV[ NKIJVDWNDU CU VJGUG OC[ QXGTJGCVVJG GPF RCPGN QT
NKIJVUQEMGV &Q PQV WUG .'& DWNDU CU VJG[OC[TGFWEG VJG TCPIG QT RGTHQTOCPEG QH [QWT TGOQVG EQPVTQNU
or
or
56'2 #VVCEJ VJG GOGTIGPE[ TGNGCUG TQRG CPF JCPFNG
6Q RTGXGPVRQUUKDNG 5'4+175 +0,74; QT &'#6* HTQO C HCNNKPI ICTCIG FQQT
r +H RQUUKDNG WUG GOGTIGPE[ TGNGCUG JCPFNG VQ FKUGPICIG VTQNNG[ 10.; YJGP ICTCIG FQQT KU
%.15'&9GCMQT DTQMGP URTKPIU QT WPDCNCPEGF FQQT EQWNF TGUWNV KP CP QRGP FQQT HCNNKPI TCRKFN[
CPFQT WPGZRGEVGFN[
r 0'8'4 WUG GOGTIGPE[ TGNGCUG JCPFNG WPNGUU ICTCIG FQQTYC[ KU ENGCT QH RGTUQPU CPF
QDUVTWEVKQPU
r 0'8'4 WUG JCPFNG VQ RWNN FQQT QRGP QT ENQUGF +H TQRG MPQVDGEQOGU WPVKGF [QW EQWNF HCNN
 +PUGTV QPG GPF QH VJG GOGTIGPE[ TGNGCUG TQRG VJTQWIJ VJG JCPFNG /CMG UWTG VJCV p016+%'q KU
TKIJV UKFG WR 6KG C MPQV CV NGCUV KPEJ  EO HTQO VJG GPF QH VJG GOGTIGPE[ TGNGCUG TQRG
 +PUGTV VJG QVJGT GPF QH VJG GOGTIGPE[ TGNGCUG TQRG VJTQWIJ VJG JQNG KP VJG VTQNNG[ TGNGCUG CTO
/QWPV VJG GOGTIGPE[ TGNGCUG YKVJKP TGCEJ DWV CV NGCUV HGGV  O CDQXG HNQQT CXQKFKPI
EQPVCEVYKVJ XGJKENGU VQ RTGXGPVCEEKFGPVCN TGNGCUG CPF UGEWTG YKVJ C MPQV
016' +H KV KU PGEGUUCT[ VQ EWVVJG GOGTIGPE[ TGNGCUG TQRG UGCN VJG EWVGPF YKVJ C OCVEJ QT NKIJVGT VQ
RTGXGPV WPTCXGNKPI 'PUWTG VJG GOGTIGPE[ TGNGCUG TQRG CPF JCPFNG CTG CDQXG VJG VQR QH CNN XGJKENGU VQ
CXQKF GPVCPINGOGPV
NOTICE
16
Installation
STEP 8 Install the door bracket
Fiberglass, aluminum or lightweight steel garage doors WILLREQUIRE reinforcement BEFORE
installation of door bracket. Contactyour door manufacturer for reinforcement kit.
Figure 1 showsone piece of angle iron as the horizontal brace.For the vertical brace,2 pieces of angle
iron are used to create a U-shaped support. The best solution is to check with your garage door
manufacturer for an opener installation door reinforcement kit.
NOTE: Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this
case you will not need the door bracket; proceed to the next step.
A horizontal and vertical reinforcementis needed for
li
ghtweight garage doors (fi
berglass, aluminum, steel,
doors with glass panel, etc.) (not provided).
A horizontal reinforcement brace should be long
enough to be secured to two or three vertical supports.
A vertical reinforcement brace should cover the height
of the top panel.
FIGURE 1
Self-Threading Screw
1/4"-14x5/8"
HARDWARE
OPTION A SECTIONALDOORS
1. Center the door bracket on the previouslymarked vertical centerline used for the header
bracketinstallation. Note correctUP placement,asstamped inside the bracket.
2. Position the top edge of the bracket2"-4" (5-10 cm) belowthe top edge of the door, OR
directlybelow any structural supportacross the top ofthe door.
3. Mark,drill holes and install as follows, depending on your door’s construction:
Metal or light weight doors using a vertical angle iron brace between the door panel support
and the door bracket:
Drill 3/16" fastening holes. Secure the door bracket using the two self threading screws.
(Figure 2)
Alternately,use two 5/16" bolts,lock washers and nuts (notprovided). (Figure 3)
Metal, insulated or light weight factory reinforced doors:
Drill 3/16" fastening holes. Secure the door bracket using the self-threading screws.
(Figure 4)
Wood Doors:
Use top and bottomor side to side door bracket holes.Drill 5/16" holes through the door and
secure bracket with 5/16"x2" carriage bolts,lock washers and nuts (notprovided). (Figure 5)
NOTE: The 1/4"-14x5/8" self-threading screws are not intended for use on wood doors.
FIGURE 2
FIGURE 4
FIGURE 5
FIGURE 3
Vertical
Reinforcement
Vertical Centerline
of Garage Door
UP
Door Bracket
Vertical Reinforcement
Vertical Centerline
of Garage Door
Bolt 5/16"-18x2"
(not provided)
Lock Washer 5/16"
Nut 5/16"-18
Door Bracket
UP
Vertical
Centerline
of Garage
Door
UP
Vertical Centerline of
Garage Door
Bolt 5/16"-18x2"
(not provided)
UP
Inside Edge of Door or
Reinforcement Board
Self-Threading Screw
1/4"-14x5/8"
Self-Threading
Screw
1/4"-14x5/8"
17
Installation
STEP 8 Install the door bracket (continued)
OPTION B ONE-PIECEDOORS
1. Center the door bracket on the top of the door, in line with the header bracketas shown.
2. Mark either the leftand right,or the top and bottom holes.
Metal Doors:
Drill 3/16" pilotholesand fasten the bracketwith the self-threading screws provided.
Wood Doors:
Drill 5/16" holesand use 5/16"x2" carriage bolts,lockwashers and nuts (not provided) or 5/16"x1-
1/2" lag screws (not provided) depending on your installation needs.
NOTE: The door bracket may be installed on the top edge of the door if required for your installation.
(Refer to the dotted line optional placement drawing.)
For a door with no exposed
framing, or for the optional
installation, use lag screws
5/16"x1-1/2" (not provided)
to fasten the door bracket.
Vertical
Centerline
of Garage
Door
Optional
Placement
of Door
Bracket
Door Bracket
Header Bracket
Header Wall
2x4 Support
(Finished Ceiling)
Door
Bracket
Top of Door
(Inside Garage)
Top Edge of
Door
Optional
Placement
Optional
Placement
Top
Edge
of Door
Top of Door
(Inside
Garage)
Door
Bracket
Carriage Bolt 5/16"x2"
(not provided)
Nut 5/16"-18
Lock Washer 5/16"
Metal Door
Wood Door
Self-Threading
Screw 1/4"-14x5/8"
18
Installation
STEP 9 Connect the door arm to the trolley
Installation will vary according to the garage door type. Follow the instructions which applyto your door.
OPTION A SECTIONAL DOORS
IMPORTANT: The groove on the straight door arm MUSTface away from the curved door arm.
1. Close the door. Disconnect the trolley by pulling the emergency release handle.
2. Attach the straight door arm to the outer trolley using the clevispin.Secure with the ring
fastener.
3. Attach the curved door arm to the door bracket using the clevis pin. Secure with the ring
fastener.
4. Bring arm sectionstogether. Find two pairs of holesthat line up and join sections. Selectholes
as far apart aspossible to increase door arm rigidity and attach using the bolts,nuts, and lock
washers.
5. Pull the emergencyrelease handle toward the garage door opener until the trolley release
arm is horizontal. The trolley will re-engage automatically when the garage door opener is
activated.
NOTE: If the holes in the curved door arm and the straight door arm do not align, reverse the straight
door arm, selecttwo holes (as far apart as possible) and attach using bolts , nuts, and lock washers . If the
straight door arm is hanging down too far, you may cut 6 inches (15 cm) from the solid end.
HARDWARE
Hex Bolt 5/16"-18x7/8"
Nut 5/16"-18
Lock
Washer
5/16"
-18
Clevis Pin 5/16"x1"
Clevis Pin 5/16"x1-1/4"
Ring Fastener
Straight
Door Arm
Curved
Door
Arm
(Groove
facing
out)
CORRECT
Straight
Door
Arm
Curved
Door
Arm
INCORRECT
Lock Washer
5/16" -18
Nut
5/16"-18
Hex Bolt 5/16"-18x7/8"
Clevis Pin 5/16"x1-1/4"
Ring Fastener
Clevis Pin
5/16"x1"
19
Installation
STEP 9 Connect the door arm to the trolley (continued)
OPTION B ONE-PIECE DOORS
IMPORTANT: The groove on the straight door arm MUSTface away from the curved door arm.
1. Close the door. Disconnect the trolley by pulling the emergency release handle.
2. Fasten the straight door arm and the curved door arm together to the longestpossible length
(with a 2 or 3 hole overlap) using the bolts,nuts, and lock washers.
3. Attach the straight door arm to the door bracket using the clevispin.Secure with the ring
fastener.
4. Attach the curved door arm to the trolley using the clevispin.Secure with the ring fastener.
5. Pull the emergencyrelease handle toward the garage door opener until the trolley release
arm is horizontal.
HARDWARE
Hex Bolt 5/16"-18x7/8"
Nut 5/16"-18
Lock
Washer
5/16" -18
Clevis Pin 5/16"x1"
Clevis Pin 5/16"x1-1/4"
Ring Fastener
One-Piece Door without Track
One-Piece Door with Track
Straight
Door Arm
Curved
Door
Arm
(Groove
facing out)
CORRECT
INCORRECT
Straight
Door
Arm
Curved
Door
Arm
Ring
Fastener
Ring Fastener
Nut 5/16"-18
Nut 5/16"-18
Ring
Fastener
Ring Fastener
Lock Washer 5/16" -18
Lock Washer 5/16" -18
Clevis Pin 5/16"x1-1/4"
Clevis Pin
5/16"x1-1/4"
Hex Bolt 5/16"-18x7/8"
Hex Bolt 5/16"-18x7/8"
Clevis Pin
5/16"x1"
Clevis Pin
5/16"x1"
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Chamberlain WD832KEV Installation guide

Category
Garage Door Opener
Type
Installation guide

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