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Florida Pneumatic FP-727 User manual

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FLORIDA-PNEUMATIC.COM
Please contact 1-800-356-3392 for further assistance.
RATCHETS
General Safety Information & Replacement Parts
WARNING: Risk of injury to persons. Read and
understand operation instructions. Always become familiar
with all the instructions and warnings before operating any
pneumatic tool.
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Air Compressor and Air Tool Safety . . . . . . . . . . . . . . . . . . . 2-3
Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance / Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TABLE OF CONTENTS
FP-727 3/8-in.
FP-727H 1/2-in.
High Torque Angle Nut Runner
FP Air Tools - Florida-Pneumatic Manufacturing Corporation
851 Jupiter Park Lane, Jupiter FL 33458
7.2.2.3 GENERAL SAFETY RULES
s -ULTIPLEHAZARDS2EADANDUNDERSTANDTHESAFETYINSTRUCTIONSBEFORE
INSTALLINGOPERATINGREPAIRINGMAINTAININGCHANGINGACCESSORIESON
ORWORKINGNEARTHEPOWERTOOL&AILURETODOSOCANRESULTINSERIOUS
BODILYINJURY
s /NLYQUALIlEDANDTRAINEDOPERATORSSHOULDINSTALLADJUSTORUSETHE
POWERTOOL
s $ONOTMODIFYTHISPOWERTOOL-ODIlCATIONSMAYREDUCETHEEFFEC-
TIVENESSOFSAFETYMEASURESANDINCREASETHERISKSTOTHEOPERATOR
s $ONOTDISCARDTHESAFETYINSTRUCTIONSnGIVETHEMTOTHEOPERATOR
s $ONOTUSEATOOLIFTHETOOLHASBEENDAMAGED
s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFEXPLOSIONORlREDUETOTHE
MATERIALBEINGPROCESSED
s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFCUTTING
7.2.2.4 PROJECTILE HAZARDS
s &AILUREOFTHEWORKPIECEOFACCESSORIESOREVENOFTHETOOLITSELFMAY
GENERATEHIGHVELOCITYPROJECTILES
s !LWAYSWEARIMPACTRESISTANTEYEPROTECTIONDURINGOPERATIONOFTHE
TOOL4HEGRADEOFPROTECTIONREQUIREDSHOULDBEASSESSEDFOREACH
USE
7.2.2.5 ENTANGLEMENT HAZARDS
s %NTANGLEMENTHAZARDCHOKINGSCALPINGANDORLACERATIONSCANOCCUR
IFNECKWAREHAIRORGLOVESARENOTKEPTAWAYFROMTOOLANDACCES-
SORIES
7.2.2.6 OPERATING HAZARDS
s 5SEOFTHETOOLMAYEXPOSETHEOPERATORSHANDSTOHAZARDSINCLUDING
CRUSHINGIMPACTSCUTSANDABRASIONSANDHEAT7EARSUITABLEGLOVES
TOPROTECTHANDS
s /PERATORSANDMAINTENANCEPERSONNELMUSTBEPHYSICALLYABLETO
HANDLETHEBULKWEIGHTANDPOWEROFTHETOOL
s (OLDTHETOOLCORRECTLYBEREADYTOCOUNTERACTNORMALORSUDDEN
MOVEMENTSnHAVEBOTHHANDSAVAILABLE
s -AINTAINABALANCEDBODYPOSITIONANDSECUREFOOTING
s +EEPHANDSAWAYFROMROTATINGORRECIPROCATIONACCESSORIESSPINDLES
OROTHERMOVINGPARTS
s 2ELEASETHESTARTANDSTOPDEVICEINTHECASEOFANINTERRUPTIONOFTHE
ENERGYSUPPLY
s 5SEONLYLUBRICANTSRECOMMENDEDBYTHEMANUFACTURER
7.2.2.7 REPETITIVE MOTIONS HAZARDS
s 7HENUSINGAPOWERTOOLYOUMAYEXPERIENCEDISCOMFORTINYOUR
HANDSARMSSHOULDERSNECKOROTHERPARTSOFYOURBODY
s 7HILEUSINGAPOWERTOOLPOSITIONYOURBODYINACOMFORTABLE
POSTURE-AINTAINSECUREFOOTINGANDAVOIDAWKWARDOROFFBALANCED
POSTURES#HANGINGYOURPOSTUREDURINGEXTENDEDTASKSMAYHELP
AVOIDDISCOMFORTANDFATIGUE
s )FYOUEXPERIENCESYMPTOMSSUCHASPERSISTENTORRECURRINGDISCOM-
FORTPAINTHROBBINGACHINGTINGLINGNUMBNESSBURNINGSENSATION
ORSTIFFNESSDONOTIGNORETHESEWARNINGSIGNS0ROMPTLYTELLYOUR
EMPLOYERANDCONSULTAQUALIlEDHEALTHPROFESSIONAL
7.2.2.8 ACCESSORY HAZARDS
s /NLYUSESIZESANDTYPESOFACCESSORIESANDCONSUMABLESTHATARE
RECOMMENDEDBYTHEPOWERTOOLMANUFACTURER
7.2.2.9 WORKPLACE HAZARDS
s 3LIPSTRIPSANDFALLSAREMAJORCAUSESOFWORKPLACEINJURY"EAWARE
OFSLIPPERYSURFACESCAUSEDBYUSEOFTHETOOLANDALSOOFTRIPHAZARDS
CAUSEDBYTHEAIRLINEORHYDRAULICHOSE
s 0ROCEEDWITHCAREINUNFAMILIARSURROUNDINGS(IDDENHAZARDSMAY
EXISTSUCHASELECTRICITYOROTHERUTILITYLINES
s 4HISPOWERTOOLISNOTINTENDEDFORUSEINPOTENTIALLYEXPLOSIVEATMO-
SPHERESANDISNOTINSULATEDFROMCOMINGINTOCONTACTWITHELECTRIC
POWER
s -AKESURETHEREARENOELECTRICALCABLESGASPIPESETCTHATCOULD
CAUSEAHAZARDIFDAMAGEDBYUSEOFTHETOOL
7.2.2.10 DUST AND FUME HAZARDS
s $USTFROMSOMEWORKPROCESSESCANCAUSECANCERBIRTHDEFECTSOR
OTHERRESPIRATORYDISEASES2ISKASSESSMENTOFTHESEHAZARDSAND
IMPLEMENTATIONOFAPPROPRIATECONTROLSISESSENTIAL
s )FTHEPNEUMATICTOOLISUSEDINADUSTlLLEDENVIRONMENTEXHAUST
AIRCANCAUSEADUSTHAZARD
s $USTSANDFUMESGENERATEDWHENUSINGPOWERTOOLSCANCAUSE
ILLHEALTHFOREXAMPLECANCERBIRTHDEFECTSASTHMAANDORDER-
MATITISRISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOF
APPROPRIATECONTROLSOFISESSENTIAL
s 2ISKASSESSMENTSHOULDINCLUDEDUSTCREATEDBYTHEUSEOFTHETOOL
ANDTHEPOTENTIALFORDISTURBINGEXISTINGDUST
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOMINIMIZEDUSTORFUMEEMISSIONS
s $IRECTTHEEXHAUSTSOASTOMINIMIZEDDISTURBANCEOFDUSTINADUST
lLLEDENVIRONMENT
s 7HEREDUSTSORFUMESARECREATEDTHEPRIORITYSHALLBETOCONTROL
THEM ATTHEPOINTOFEMISSION
s !LLINTEGRALFEATURESORACCESSORIESFORTHECOLLECTIONEXTRACTIONOR
SUPPRESSIONOFAIRBORNEDUSTORFUMESSHOULDBECORRECTLYUSED
ANDMAINTAINEDINACCORDANCEWITHTHEMANUFACTURERSINSTRUCTIONS
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINDUSTORFUMES
s 5SERESPIRATORYPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS
REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS
7.2.2.11 NOISE HAZARDS
s 5NPROTECTEDEXPOSURETOHIGHNOISELEVELSCANCAUSEPERMANENT
DISABLINGHEARINGLOSSANDOTHERPROBLEMSSUCHASTINNITUSRING-
INGBUZZINGWHISTLINGORHUMMINGINTHEEARS
s 2ISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOFAPPROPRI-
ATECONTROLSOFISESSENTIAL
s !PPROPRIATECONTROLSTOREDUCETHERISKMAYINCLUDEACTIONSSUCHAS
DAMPINGMATERIALSTOPREVENTWORKPIECESFROM@RINGING
s 5SEHEARINGPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS
REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINNOISELEVELS
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINNOISE
7.2.2.12 VIBRATION HAZARDS
s %XPOSURETOVIBRATIONCANCAUSEDISABLINGDAMAGETOTHENERVES
ANDBLOODSUPPLYOFTHEHANDSANDARMS
s 7EARWARMCLOTHINGWHENWORKINGINCOLDCONDITIONSANDKEEP
YOURHANDSWARMANDDRY
s )FYOUEXPERIENCENUMBNESSTINGLINGPAINORWHITENINGOFTHESKIN
INYOURlNGERSORHANDSSTOPUSINGTHEPOWERTOOLANDTELLYOUR
EMPLOYER9OUSHOULDALSOSEEKMEDICALADVICEFROMAQUALIlED
OCCUPATIONALHEALTHPROFESSIONAL
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINVIBRATION
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINVIBRATIONLEVELS
s 3UPPORTTHEWEIGHTOFTHETOOLINASTANDTENSIONERORBALANCER
BECAUSETHEOPERATORCANTHENUSEALIGHTERGRIPTOSUPPORTTHETOOL
s (OLDTHETOOLWITHALIGHTBUTSAFEGRIPTAKINGACCOUNTOFTHE
REQUIREDHANDREACTIONFORCESBECAUSETHERISKFROMVIBRATIONIS
GENERALLYGREATERWHENTHEGRIPFORCEISHIGHER
7.2.3ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC
POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS
s !IRUNDERPRESSURECANCAUSESEVEREINJURY
s !LWAYSSHUTOFFAIRSUPPLYDRAINHOSEOFAIRPRESSUREANDDISCON-
NECTTOOLFROMAIRSUPPLYWHENNOTINUSEBEFORECHANGINGACCES-
SORIESORWHENMAKINGREPAIRS
s .EVERDIRECTAIRATYOURSELFORANYONEELSE
s 7HIPPINGHOSESCANCAUSESEVEREINJURY!LWAYSCHECKFORDAM-
AGEDORLOOSEHOSESANDlTTINGS
s 7HENEVERUNIVERSALTWISTCOUPLINGSCLAWCOUPLINGSAREUSEDLOCK
PINSMUSTBEINSTALLED
s $ONOTEXCEEDTHEMAXIMUMAIRPRESSURESTATEDONTHETOOL
s 5SEWHIPCHECKSAFETYCABLESTOSAFEGUARDAGAINSTPOSSIBLEHOSETO
TOOL ANDHOSETOHOSECONNECTIONFAILURE
s .EVERCARRYANAIRTOOLBYTHEHOSE
Safety Information
FLORIDA-PNEUMATIC.COM
Please contact 1-800-356-3392 for further assistance.
Safety Information (continued)
AIR COMPRESSOR AND AIR TOOL SAFETY
1. Risk of Bursting. Do not adjust the regulator to result in output
pressure greater than the marked maximum pressure of this air
tool.
2. Ensure the hose is free of obstructions or snags. Entangled or
snarled hoses can cause loss of balance or footing and may
become damaged.
3. Never leave a tool unattended with the air hose attached.
4. Do not operate this tool if it does not contain a legible warning
label.
5. Do not continue to use a tool or hose that leaks air or does not
function properly.
6. Never direct a jet of compressed air toward people or animals.
7. Protect your lungs. Wear a face or dust mask if the operation is
dusty.
WARNING: Some dust created by power sanding, sawing,
grinding, drilling and other construction activities contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
Lead from lead based paint, crystalline silica from bricks
and cement and other masonry products, arsenic and
chromium from chemically-treated lumber.
Your risk from those exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well-ventilated area, and work
with approved safety equipment, such as dust masks that
are specically designed to lter out microscopic particles.
Important Warnings - Ratchets
Specications
1. Eye protection and hearing protection and safety gloves must always be worn when operating an impact wrench or impact
driver.
2. When using heavy impact sockets or sockets on impact wrenches with 3/4” drive anvils or larger, a socket retaining ring and
pin should be used to prevent the socket falling off and causing injury.
Accessory Hazards
3. Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or
accessory.
4. Do not touch sockets or accessories during impacting as this increases the risk of cuts, burns or vibration injuries.
5. Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded
fasteners manufacturer; do not use other types or sizes of accessories and consumables.
3/8” High Torque Angle Nut Runner FP-727 6,000 5/8 3/8 180 4.3 13-3/8 1/4 3/8 I.D. 90 psi 5
1/2” High Torque Angle Nut Runner FP-727H 6,000 5/8 1/2 180 4.3 13-3/8 1/4 3/8 I.D. 90 psi 5
Description
Model No.
Free
Speed
RPM
Bolt
Capacity
(in.)
Square
Drive
(in.)
Max.
Torque
ft.-lb.
@ 90psi
Weight
(lbs.)
Length
(in.)
Air
Inlet
(NPT)
Rec. Hose
Size
Rec.
Air
Pres.
Air
Cons.
(cfm)
Vibration Level (m/sec2): 4.2
Noise Level (dBA): 84.5
FP Air Tools - Florida-Pneumatic Manufacturing Corporation
851 Jupiter Park Lane, Jupiter FL 33458
Installation
1
Cleaning the air hose
Ƒ A 3/8" air hose is required, with a maximum length of 25 ft.
Ƒ Clean the air hose of accumulated dust and moisture
before connecting it to the air supply.
NOTE: If a longer air hose is required, connect a 1/2" air
hose to the 3/8" air hose to ensure the nut runner has the
necessary air supply.
Recommended Air Line Set-Up
Part Description
A Air Tool
B Quick Plug
C Quick Coupler
D Air Hose
E In-line Regulator
F In-line Lubricator
G In-line Filter
H Air Compressor
Ensure the air line is shut-off and drained of air before removing this tool for service or changing sockets. This will prevent the tool from
operating if the throttle is accidentally engaged.
LUBRICATION
Ƒ An in-line lter-regulator-lubricator is recommended as it increases tool life and keeps the tool in sustained operation.
Ƒ Regularly check and ll the in-line lubricator with air tool oil. Avoid using excessive amounts of oil.
Ƒ Adjust the in-line lubricator by placing a sheet of paper next to the tool’s exhaust ports and holding the throttle open approximately 30
seconds. The lubricator is properly set when a light stain of oil collects on the paper.
Ƒ If it is necessary to store the tool for an extended period of time (overnight, weekend, etc.), generously lubricate the tool through the air
inlet. Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store the tool in a clean and
dry environment.
Ƒ Recommended lubricants: Air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting
agents, and an EP (extreme pressure) additive.
Maintenance
FLORIDA-PNEUMATIC.COM
Please contact 1-800-356-3392 for further assistance.
Operation
1
Operating the nut runner
Ƒ This Nut Runner is designed to operate on 90 PSIG. Low
pressure (below 90 PSIG) will reduce the power output.
Higher pressure (over 90 PSIG) raises the tool performance
beyond its rated capacity and could result in serious
damage to the tool and/or operator.
Ƒ Press trigger to run tool.
2
Changing the output torque direction
Ƒ This tools features the reverse switch to change the
output torque direction to tighten (assemble) or loosen
(disassemble) the bolt or fastener. Control the output torque
direction by turning the reverse switch to the F (Forward)
or R (Reverse) position to change the direction.
3
Installing and removing the sockets
WARNING: Disconnect the tool from air the supply before
servicing or changing accessories.
To install the sockets:
Ƒ Disconnect the tool from the air source.
Ƒ Select the suitable and desirable socket size.
Ƒ Press t the anvil into the socket.
To remove the impact socket:
Ƒ Disconnect the tool from the air source.
Ƒ Use your hand or suitable tool to remove the socket.
4
Tightening or loosening the bolt or
fastener
Ƒ Fit the socket in.
Ƒ Hold the nut runner with one hand.
Ƒ Use the tool to tighten or loosen the bolt or fastener.
FP Air Tools - Florida-Pneumatic Manufacturing Corporation
851 Jupiter Park Lane, Jupiter FL 33458
Service Parts / Exploded View Drawing
Ref
#
Part Number Description Qty Ref
#
Part Number Description Qty.
1 9681201-TI ANGLE HOUSING 1 32 9681232-BK TRIGGER 1
2 9328830-3 SOCKET RETAINER 1 33 9SPP3032 SPRING PIN 1
3 9681203 HAMMER FRAME 1 34 9OR4224 O-RING 2
4 9328825 HAMMER 1 36 9OR3002 O-RING 2
5 9681205 HAMMER PIN 2 37 9681237 AIR INLET BUSHING 1
6 9681206 RETAINING NUT 1 38 9SB0003-1 STEEL BALL 2
7 9681207 WASHER 1 39 9OR1202 O-RING 1
8 9683808 3/8"DR. BEVEL GEAR 1 40 9681240 TRIGGER PIN 1
9 9681209 PIONION GEAR 1 41 9328825S SPACER 1
10 9681210 BUSHING 1 42 9328835 VALVE SEAT 1
11 9681211 THRUST BEARING 1 43 9681243 SPRING 1
12 9681212 FLAT WASHER 1 44 9328804V VALVE STEM 1
13 9681213 BEARING 1 45 9681245-BK EXHAUST DEFLECTOR 1
14 9681250 ANVIL BUSHING 1 46 9CAP1025-N SCREW 4
15 9328829-3 O-RING 1 47 9SPP0208 SPRING PIN 1
16 9681216-1 UPPER SHAFT 1 48 9611239 SPRING 2
17 9681217 GASKET 1 49 9681249 STEEL SHIELD 1
18 9308013 SPRING PIN 2 48 9611239 SPRING 2
19 9681219 REVERSE VALVE 1 49 9681249 STEEL SHIELD 1
20 9681220 CYLINDER 1
21 9681221 FRONT END PLATE 1 The following parts for FP-727H only
22 9681222 ROTOR 1 *2 9328830-4 SOCKET RETAINER 1
23 9681223 END PLATE 1 *8 9681208 1/2"DR. BEVEL GEAR FOR FP-727H 1
24 9681224 BLADE 6 *15 9OR7718 O-RING 1
25 9B6000ZZ BALL BEARING 1
26 9B608ZZ BALL BEARING 1 The following parts are not supplied with the tool.
27 9638047 GREASE FITTING 2 9ZJ681206 REMOVAL TOOL - 9681206 RETAINING NUT 1
28 9681228-TI MOTOR HOUSING 1 9ZJ681213 REMOVAL TOOL - 9681213 BEARING 1
29 9681229-FP COMPOSITE GRIP 1
30 9681230-BK REVERSE RING 1
31 9681231-BK REVERSE RING 1
FLORIDA-PNEUMATIC.COM
Please contact 1-800-356-3392 for further assistance.
Service Parts / Exploded View Drawing
Troubleshooting
Problem Possible Cause Solution
The tool runs slowly or will not
operate.
There is grit or gum in the tool. Flush the tool with air tool oil or gum solvent.
The tool is out of oil. Lubricate the tool according to the lubrication
instructions in this manual.
The air pressure is low.
Ƒ Adjust the regulator on the tool to the
maximum setting.
Ƒ Adjust the compressor regulator to the tool’s
maximum setting of 90 psi.
The air hose leaks. Tighten and seal the hose ttings with pipe thread
tape if leaks are found.
The air pressure drops.
Ƒ Ensure the hose is the proper size. Long
hoses or tools using large volumes of air may
require a hose with an I.D. of ½" or larger
depending on the total length of the hose.
Ƒ Do not use a multiple number of hoses
connected together with a quick connect
tting. This causes additional pressure drops
and reduces the tool power. Directly connect
the hoses together.
There is a worn rotor blade in the motor. Replace the rotor blade.
There is a worn ball bearing in the motor. Remove and inspect the bearing for rust, dirt, and
grit. Replace or clean and grease the bearing with
bearing grease.
There is moisture blowing out
of the tool’s exhaust.
There is water in the tank. Drain the tank. (See the air compressor manual
for instructions.) Lubricate the tool and run it until
water is not evident. Lubricate the tool again and
run for 1-2 seconds.
FP Air Tools - Florida-Pneumatic Manufacturing Corporation
851 Jupiter Park Lane, Jupiter FL 33458
Questions, problems, missing parts?
Call Customer Service
8 a.m.-5 p.m., EST, Monday-Friday
1-800-356-3392
FLORIDA-PNEUMATIC.COM
Retain this manual for future use.
Limited Warranty
Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship. Tools thought
to be defective should be returned to the factory, or an authorized service center, transportation charges prepaid, for examination and
consequent repair or replacement. This warranty does not cover damage to tools arising from alteration, abuse, or use for other than their
intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pneumatic Manufacturing Corporation
or its authorized repair stations.
The duration of the Warranty and any other Warranty including, but not limited to, any implied Warranty of merchantability is expressly
limited to two years, beginning from the date of the delivery to the original user. The obligation of Florida Pneumatic Manufacturing
Corporation under any Warranty, express or implied, is limited solely to the repair or replacement at its factory or authorized repair station
of any part which shall prove defective.
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