1042.5.18 Connecting a Limit switch override push button ............................................
1072.6 Drive system ....................................................................................................
1072.6.1 Drive functions, general ............................................................................
1082.6.2 Configuration of the drive system ...............................................................
1112.7 Memory functions ..............................................................................................
1112.7.1 Memory functions ....................................................................................
1122.7.2 Connecting a USB memory .......................................................................
1142.8 I/O system .......................................................................................................
1142.8.1 Definition of fieldbuses, IRC5 ....................................................................
1182.8.2 Local I/O devices .....................................................................................
1192.8.3 DeviceNet I/O units ..................................................................................
1212.9 Installation of add-ons ........................................................................................
1212.9.1 Installation of external operator's panel, IRC5 ...............................................
1252.9.2 Installation of external enabling device ........................................................
1272.9.3 Installation of Local I/O devices .................................................................
1302.9.4 Installation of DeviceNet I/O, Gateways and encoder interface units, IRC5 .........
1322.9.5 Installation of cooling fan harness axis 1 and 2 .............................................
1352.9.6 Installation of the option Hot plug ...............................................................
1392.9.7 Installing the EPS board DSQC 646 for Electronic Position Switches ................
1452.9.8 Installing the SafeMove board DSQC 647 ....................................................
1532.9.9 Installing the Safety module DSQC1015 for SafeMove ....................................
1642.9.10 Installation of DispensePac support ............................................................
1652.9.11 Installation of additional drive units .............................................................
1722.9.12 Installation of additional Drive Module .........................................................
1732.9.13 Process module ......................................................................................
1762.9.14 Installation of drive system fans with temperature sensors ..............................
1822.10 Testing ............................................................................................................
1833 Maintenance
1833.1 Maintenance schedule, controller IRC5 .................................................................
1853.2 Inspection activities ...........................................................................................
1853.2.1 Inspection of the controller ........................................................................
1873.3 Changing/replacing activities ...............................................................................
1873.3.1 Replacement of moist dust filter .................................................................
1903.4 Cleaning activities .............................................................................................
1903.4.1 Cleaning of the controller cabinet ...............................................................
1913.4.2 Cleaning moist dust filter ..........................................................................
1933.4.3 Cleaning the FlexPendant .........................................................................
1963.5 Function tests ...................................................................................................
1963.5.1 Function test of earth fault breaker F4 .........................................................
1973.5.2 Function test of emergency stop ................................................................
1983.5.3 Function test of mode switch .....................................................................
1993.5.4 Function test of three-position enabling device .............................................
2003.5.5 Function test of motor contactors K42 and K43 ............................................
2013.5.6 Function test of brake contactor K44 ..........................................................
2023.5.7 Function test of auto stop ........................................................................
2033.5.8 Function test of general stop ....................................................................
2043.5.9 Function test of superior stop ...................................................................
2053.5.10 Function test of limit switch .......................................................................
2063.5.11 Function test of automatic fuse F1 ..............................................................
2073.5.12 Function test of reduced speed control ........................................................
2094 Repair
2094.1 Overview .........................................................................................................
2104.2 Replacement of panel board ................................................................................
2134.3 Replacement of Flange disconnect .......................................................................
2164.4 Replacement of I/O units and Gateways ................................................................
2184.5 Replacement of backup energy bank ....................................................................
2204.6 Replacement of heat exchange unit and fan ...........................................................
6 Product manual - IRC5
3HAC047136-001 Revision: M
© Copyright 2004-2018 ABB. All rights reserved.
Table of contents