CFMoto CFORCE 600 Owner's manual

FOREWORD

1

CF600AU-3S

CF600AU-3L

OWNER’S MANUAL

CFORCE

600

CFORCE

600 TOURING

This ATV should not be ridden by anyone under 16

years of age. Passenger under 12 are prohibited.

This ATV is an off-road vehicle.

READ THIS MANUAL CAREFULLY

It contains important safety information

FOREWORD

2

TABLE OF CONTENTS

Foreword ......................................................................................................... 1

Welcome .......................................................................................................................... 1

EVAP System (Evaporative Emission Control System) ................................................... 2

Signal Words .................................................................................................................... 3

Introduction ...................................................................................................... 8

VEHICLE IDENTIFICATION NUMBERS ......................................................... 9

Operator Safety ............................................................................................. 10

Equipment Modications ................................................................................................ 11

Safety Training ............................................................................................................... 12

Hazardous Operation Warnings ..................................................................................... 12

Safe Riding Gear ............................................................................................................ 37

Technical Specication .................................................................................. 38

Safety Decals and Locations ......................................................................... 45

Left Hand Controls (Without turning light) ...................................................................... 53

Left Hand Controls (With turning light) ........................................................................... 56

Right Hand Controls ....................................................................................................... 59

Foot Brake ...................................................................................................................... 64

Fuel Tank ........................................................................................................................ 66

Fuel Safety ..................................................................................................................... 67

FOREWORD

3

Transmission Gear Selector ........................................................................................... 68

CVT System ................................................................................................................... 70

Vehicle Features ............................................................................................................ 71

Dashboard Indicators and Warnings .............................................................................. 77

Operation of your ATV ................................................................................... 84

Break-In Period ............................................................................................................. 84

Pre-Ride Inspection ........................................................................................................ 86

Starting the Engine ......................................................................................................... 87

Gear Selector Operation ................................................................................................ 89

Hauling Cargo ................................................................................................................ 92

Driving Safely ................................................................................................................. 95

Maintenance Procedures..............................................................................112

Maintenance Procedures ............................................................................................. 112

Gear case oil ................................................................................................................ 116

Cooling system ............................................................................................................. 118

Axle dust boots ............................................................................................................ 123

Spark plug inspection ................................................................................................... 124

Air lter element ........................................................................................................... 127

Spark Arrestor .............................................................................................................. 130

Throttle freeplay adjustment ......................................................................................... 132

Brake pad inspection .................................................................................................... 132

FOREWORD

4

Brake system inspection .............................................................................................. 133

Cable inspection and lubrication .................................................................................. 138

Suspension Pivot Lubrication ...................................................................................... 138

Wheel and Tires .......................................................................................................... 139

Battery .......................................................................................................................... 141

Battery Disassembly .................................................................................................... 143

Front and rear suspension adjustment ......................................................................... 151

Cleaning & Storage ..................................................................................... 153

EFI Malfunction Indicator Light ..................................................................................... 167

EPS system .................................................................................................................. 168

CFMOTO LIMITED WARRANTY FOR USA ................................................ 170

Maintenance Schedule ................................................................................ 185

Pre-Ride Maintenance Checklist .................................................................................. 188

Break-In Maintenance Checklist .................................................................................. 190

Periodic Maintenance Schedule ................................................................................... 192

FOREWORD

1

Foreword

Welcome

Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO

enthusiasts. Be sure to visit us online at www.cfmoto.com for the latest news, new product introductions,

upcoming events, career opportunities, and more.

CFMOTO develops, manufactures, markets and delivers the world’s most reliable and cost-effective all-

terrain vehicles, motorcycles and scooters, utility vehicles, boat and power sports engines. Founded in 1989

and teaming up with more than 1200 companions, CFMOTO has developed 98 vehicle models and 51

engine models, which are distributed in over 70 countries and regions. CFMOTO is edging into the advanced

ranks in the world in the power sports industry, and aims to supply superior products to dealers and fans

globally.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations

in this owner’s manual. Your manual contains instructions for minor maintenance. Information about major

repairs is outlined in the CFMOTO Service Manual. Your CFMOTO dealer knows your vehicle best and is

interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during,

and after, the warranty period.

FOREWORD

2

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer,

birth defects or other reproductive harm.

EVAP System (Evaporative Emission Control System)

Do not modify the EVAP system. Modication is a violation of EPA regulations. Ensure that all the hoses are

not clogged or kinked, otherwise it could damage the fuel pump or distort the fuel tank.

NOTE

Some features described within this manual may not apply to models sold in the U.S.

All descriptions and directions given are from the operator’s perspective when seated on the vehicle.

FOREWORD

3

Signal Words

A signal word calls attention to a safety message or messages, a property damage message or messages,

and designates a degree or level of hazard seriousness. The standard signal words in this manual are

WARNING, CAUTION and NOTE or NOTICE.

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is

involved when these words and symbols are used. Become familiar with their meanings before reading the

manual:

WARNING

This safety alert and icon indicates a potential hazard that may result in serious injury or death.

CAUTION

This safety alert and icon indicates a potential hazard that may result in minor or moderate personal injury

and/or damage to the vehicle.

CAUTION

This safety alert without an icon indicates a situation that may result in damage to the vehicle.

NOTE or NOTICE

A note or notice will alert you to important information or instructions

FOREWORD

4

ALWAYS

USE AN

APPROVED

HELMET AND

PROTECTIVE

GEAR

NEVER USE

ON PUBLIC

ROADS

NEVER CARRY

PASSENGERS

NEVER

USE WITH

DRUGS OR

ALCOHOL

WARNING FOR TYPE I ATVs

(1-person vehicle)

Improper vehicle use can result in SEVERE INJURY or DEATH

FOREWORD

5

ALWAYS

USE AN

APPROVED

HELMET AND

PROTECTIVE

GEAR FOR

DRIVER AND

PASSENGER

NEVER USE

ON PUBLIC

ROADS

NEVER

CARRY MORE

THAN ONE

PASSENGER

NEVER

USE WITH

DRUGS OR

ALCOHOL

WARNING FOR TYPE II ATVs

(2-person vehicle)

Improper vehicle use can result in SEVERE INJURY or DEATH

FOREWORD

6

NEVER:

• Operate without proper training or instruction.

• Operate on public roads. A collision can occur with another vehicle.

• Operate at speeds too fast for your skill or the conditions.

• Carry multiple passengers, Type II ATVs are designed for a single passenger only.

• Use ALCOHOL or DRUGS before or while driving this vehicle.

ALWAYS:

• Avoid paved surfaces, which may adversely aect the handling and control.

• Use proper riding techniques to avoid vehicle overturn on hills and rough terrain, and when turning.

• Wear eye protection, helmet and protective clothing.

FOREWORD

7

READ THE OWNER’S MANUAL

FOLLOW ALL INSTRUCTIONS AND WARNINGS

WARNING

Read, understand, and follow all of the instructions and safety precautions in this manual

and on all product labels. Failure to follow the safety precautions could result in serious

injury or death.

WARNING

The engine exhaust gas from this product contains carbon monoxide, which is a deadly

gas and could cause headaches, giddiness, loss of consciousness, or even death.

8

Introduction

Thank you for purchasing a CFMOTO vehicle, and welcome to our worldwide family of CFMOTO owners. We

proudly produce an exciting line of utility and recreational products:

• All-terrain vehicles (ATV).

• Utility and Side-by-Side vehicles (patrol, forest protecting and hunting).

• Motorcycles and scooters.

CFMOTO, a company which specializes in production of liquid-cooled engines, is the top-level supplier in

China. Compared to same displacement air- cooled engines, engine cooling is more eective, oil temperature

is more stable, the engine is more powerful with lower fuel consumption, and has a longer working life.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations

in this owner's manual. Your manual contains instructions for minor maintenance. Information about

major repairs are outlined in the CFMOTO service manual, and should be performed only by a CFMOTO

service dealer and technician. Your CFMOTO dealer knows your vehicle best and is interested in your total

satisfaction. Be sure to return to your dealership for all of your service.

Due to constant improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in this publication.

Depictions and/or procedures in this publication are intended for reference use only. The most current version

of this manual can be found online at www.cfmoto.com.

INTRODUCTION

9

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle’s identication numbers in the spaces provided. Remove the spare key and store in a

safe place. Your key can be duplicated only by mating a key blank with one of your existing keys.

If both keys are lost, the complete lock assembly must be replaced.

1

Vehicle identication number:

2

Vehicle model number:

3

Engine serial number:

1

2

3

10

Operator Safety

WARNING

Failure to heed the warnings contained in this manual can result in serious injury or death. An ATV is not a toy

and can be hazardous to operate. This vehicle handles dierently from other vehicles, such as motorcycles

and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving over

obstacles, if you fail to take proper precautions.

Read this owner’s manual. Understand all safety warnings, precautions, and operating procedures before

operating this ATV.

A packet containing important ATV safety information should be present with the owner’s manual. If you

cannot locate this packet, or if it has been removed, please contact your dealer.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under the age of 16. No

passengers under age 12 are allowed on CFMOTO vehicles designed to carry a passenger.

Know Your Vehicle

As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and the

protection of our environment. Read and understand your owner s manual, which includes valuable information

about all aspects of your vehicle, including safe operating procedures.

OPERATOR SAFETY

11

Equipment Modications

CFMOTO is concerned with the safety of our customers and for the general public. Therefore, we strongly

recommend that consumers do not install on a vehicle, any equipment that may increase the speed or power

of the vehicle, or make any other modications to the vehicle for these purposes. Any modications to the

original equipment of the vehicle create a substantial safety hazard and increase the risk of body injury.

The warranty on your vehicle is terminated if any unapproved accessory equipment has been added to the

vehicle, or if any modications have been made to the vehicle that increase its speed or power.

NOTE

The addition of certain accessory equipment which may change the handling and performance characteristics

of the vehicle include, but are not limited to; mowers, plow blades, oversize tires, sprayers, large racks, lift

kits and trailers. Use only approved accessories, and familiarize yourself with their function and eect on the

vehicle.

OPERATOR SAFETY

12

Safety Training

When you purchased your new ATV, your dealer offered a hands-on safety training course that covers

all aspects of vehicle safety. You were also provided with printed materials that explain safe operating

procedures. You should review this information on a regular basis. If you purchased a used ATV from a party

other than a dealer, you can request safety training from any authorized dealer.

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

CFMOTO strongly advises you to strictly follow the recommended maintenance program outlined in your

owner’s manual. This preventive maintenance program is designed to ensure that all critical components on

your vehicle are thoroughly inspected at specic intervals. The following signal words and symbols appear

throughout this manual and on your ATV. Your safety is involved when these words and symbols are used.

Be familiar with their meanings before reading the manual.

Hazardous Operation Warnings

Serious injury or death can result if you do not follow the following instructions and procedures outlined in

further detail within your owner’s manual:

WARNING

• Read this manual and all labels carefully, and follow the operating procedures described.

• Never operate an ATV without proper instruction. Take a training course. Beginners should receive

training from a certied instructor. Contact an authorized dealer to nd out about the training courses

nearest you.

• Never allow anyone under 16 years of age to operate the vehicle.

• Never permit a guest to operate the ATV unless the guest has read this manual, all product labels, and

OPERATOR SAFETY

13

has completed a certied safety training course.

• Never operate an ATV without wearing an approved helmet that fits properly . Always wear eye

protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jacket, and long pants.

• Never consume alcohol or drugs before or while operating an ATV.

• Never operate at excessive speeds. Travel at speeds appropriate for the terrain, visibility and operating

conditions, and your experience.

• Never attempt wheelies, jumps or other stunts.

• Always inspect your ATV before each use to make sure it’s in safe operating condition.

• Always follow the inspection and maintenance procedures and schedules outlined in your owner’s

manual.

• Always keep both hands on the handlebars and both feet on the footrest of the ATV during operation.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert .to terrain

conditions.

• Never operate on excessively rough, slippery, or loose terrain.

• Always follow proper turning procedures as described in this manual. Practice turning at low speeds

before attempting to turn at faster speeds. Do not turn at excessive speeds.

• Always have the ATV inspected by an authorized dealer if it’s been involved in an accident.

• Never operate on hills too steep for the ATV or for your abilities. Practice on smaller hills before

attempting larger hills.

• Always follow proper procedures for climbing hills . Check the terrain carefully before ascending a hill.

• Never climb hills with excessively slippery or loose surface. Shift your weight forward.

• Never open the throttle suddenly or make sudden gear changes.

OPERATOR SAFETY

14

• Never go over the top of a hill at high speed.

• Always follow proper procedures for going downhill and for braking on hills. Check the terrain carefully

before you start down a hill. Shift your weight backward. Never go down a hill at high speed. Avoid

going down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight

down the hill when possible.

• Always follow proper procedures for crossing the side of a hill. Avoid hills with excessively slippery or

loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around

on any hill until you’ve mastered (on level ground) the turning technique outlined in this manual. Avoid

crossing the side of a steep hill when possible.

• Always use proper procedures if you stall or roll backwards while climbing a hill. To avoid stalling,

maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special

procedure for braking described in this manual. Always dismount on the uphill side, or to either side if

the ATV is pointed straight uphill. Turn the ATV around and remount following the procedure described

in this manual.

• Always check for obstacles before operating in a new area. Never attempt to operate over large

obstacles, such as rocks or fallen trees. Always follow proper procedures when operating over

obstacles as described in this manual.

• Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly and use extra

caution to reduce the chance of skidding or sliding out of control.

• Avoid operating the ATV through deep or fast-owing water. If it’s unavoidable, travel slowly, balance

your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do

not make sudden turns or stops, and do not make sudden throttle changes.

OPERATOR SAFETY

15

• Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary,

apply them lightly several times while driving slowly to allow friction to dry out the pads.

• Always check for obstacles or people behind the ATV before operating in reverse. When it’s safe to

proceed in reverse, move slowly and avoid turning at sharp angles.

• Always use the size and type of tires specied for your ATV, and always maintain proper tire pressure.

• Never modify an ATV through improper installation or use of accessories.

• Never exceed the stated load capacity for your ATV. Cargo must be properly distributed and securely

attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a

greater distance for braking.

• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or

accidental starting.

• Children or pets shall not be carried on the racks.

• Never touch running parts, such as wheels, drive shaft, etc.

FOR MORE INFORMATION ABOUT ATV SAFETY, PLEASE CONTACT YOUR DEALER.

OPERATOR SAFETY

16

WARNING

POTENTIAL HAZARD:

Operating this ATV without proper instruction.

WHAT CAN HAPPEN:

The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in

dierent situations and on dierent types of terrain.

HOW TO AVOID THE HAZARD:

Beginning and inexperienced operators should complete a certied training course oered by a dealer.

Operators should regularly practice the skills learned in the course and the operating techniques described in

the owner's manual.

WARNING

POTENTIAL HAZARD:

Failure to follow the age recommendations for this ATV.

WHAT CAN HAPPEN:

Severe injury and/or death could occur if a child under the minimum age recommendation operates an ATV.

Even though a child may be within the recommended age group for operating some ATVs, he/she may not

have the skills, abilities or judgment needed to operate an ATV safely and could be susceptible to accident or

injury.

HOW TO AVOID THE HAZARD:

Operation is prohibited for anyone under 16 years of age.

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CFMoto CFORCE 600 Owner's manual

CFMoto CFORCE 600 Owner's manual

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