DKS 9500 Aug 2018 - later User manual

Category
Gate Opener
Type
User manual

This manual is also suitable for

Installation/Owner’s Manual
Series 9500
Series 9500
Series 9500
Copyright 2009 DoorKing, Inc. All rights reserved.
Copyright 2020 DoorKing
®
, Inc. All rights reserved.
Use this manual for circuit board 4404-018 Revision A or higher.
Maximum Security Heavy-Duty Vehicular Slide Gate Operator
W
ARN
ING
M
O
V
I
NG
GA
T
E
CAN
C
A
USE
Op
er
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t
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ga
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t
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.
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ld
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o
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or
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k t
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.
SER
IO
U
S IN
J
U
R
Y
O
R
D
E
A
T
H
This vehicular gate operator is
designed for
Class III
and
Class IV
applications
ONLY
and must
NEVER
be used in applications
serving the general public.
Conforms To UL STD 325
Certified To CSA STD C22.2 # 247
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator
will NOT run without TWO or more monitored type B1 or B2 entrapment protection devices in EACH direction of gate travel.
UL 325 August 2018 Standard
Optional Steel Cover
Polypropylene Cover
WARNING
M
OVING GATE
CAN
CAUSE
P
e
r
s
o
n
s
a
r
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t
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ke
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p
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l
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SERI
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OR
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C
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OP
ERATOR
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OAD
Do
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,
C
A
Eye-Bolts A
re Fo
r
Lift
ing Cov
e
r Only. Be
S
ure
Cover Is Disco
n
nected
F
rom Operator Frame
Before
Attempting To Lift.
Attempt
ing
To Li
ft Opera
tor from These
Eye-
BoltsMay Result In Mino
r
To Mo
d
er
at
e
Personnel In
jury And
W
ill Result In Damage
T
o
The
Cover
And Operat
or
.
CAUTION
Eye-Bolts Are For Lifting Cover Only. Be Sure
Cover Is Disconnected From Operator Frame
Before Attempting To Lift.
Attempting To Lift Operator from These Eye-
BoltsMay Result In Minor To Moderate
Personnel Injury And Will Result In Damage To
The Cover And O
perator.
CAUTION
Owner of the gate operator
is
responsible for safe gate
operation and must be aware
of all safety requirements in
this manual.
THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE/DOOR SYSTEMS TECHNICIAN ONLY.
Visit
www.doorking.com/dealer-locator
to find a professional installing and servicing dealer in your area.
Circuit Board
Serial Number
and Revision Letter:
Date Installed:
Installer/Company Name:
Phone Number:
Installer: Leave manual with property owner.
Property Owner: Checklist in back of manual to review and verify new installation with Installer.
9510-065-K-12-20
9510-065-K-12-20
2
9510-065-K-12-20
3
The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on
or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then
turned back on for the new setting to take affect. Check and review ALL switch settings prior to applying power to the operator.
Switch Function Setting Description
SW 2 - Left 3 Switches
2
Warn Before
Operate
1
Reverses Gate
Stops Gate
Switch Function Setting Description
SW 1 - Right 8 Switches
OFF
ON
4-OFF
4-OFF
4-ON
4-ON
5-OFF
5-ON
5-OFF
5-ON
Auto-Close
Timer
Relay Activation
and
LED Indicator
Light Activation
2
1
3
4 and 5
7
8
OFF
ON
OFF
ON
Auto-close timer is OFF. Manual input required to close gate.
Auto-close timer is ON. Adjustable from 1-23 seconds to close gate.
Self-Test
Gate Opens
Uphill
3
Gate Opens
Downhill
6
Relay activates and LED is ON when the gate is fully open.
Relay activates and LED is ON when the gate is not closed.
Relay activates and LED is ON when the gate is opening and open.
Relay activates and LED is ON when the gate is opening and closing.
Changes the direction the operator
will open/close the gate.
Opening direction
using ON setting.
Opening direction
using OFF setting.
Normal Setting. Input to terminal #6 and/or reverse loops will REVERSE gate
during CLOSE cycle.
Input to terminal #6 and/or reverse loops will STOP gate during CLOSE cycle.
OFF
ON
OFF
ON
Normal Setting. Normal gate operation.
Self-test mode. Operator MUST be disconnected from gate to run self-test.
OFF
ON
Normal Setting. Level gate operation or gate opens DOWNHILL.
MUST be ON if gate opens UPHILL.
OFF
ON
Normal Setting. Level gate operation or gate opens UPHILL.
MUST be ON if gate opens DOWNHILL.
Exit Loop Port
Output
Full Open Input
The output wired to terminal #4 becomes the output from the exit loop detector
plugged into the EXIT Loop port.
Normal Setting. Terminal #4 is a normal full open input.
OFF
ON
1
ON
2 3 4 5 6 7 8 1
ON
2 3
Typical
Settings
Left 3 Switches - SW 2
SW 2 is Upside-Down on Circuit Board.
SW 1 - Right 8 Switches
SW 1 is Upside-Down on Circuit Board.
Normal Setting. Timer will function normally.
Opening gate will stop and begin to close as soon as all reversing inputs (Reverse
loops, photo sensors) are cleared regardless of the distance the gate has opened.
Quick-Close
Timer Override
QUICK GUIDE: DIP-Switches
See page 18 for more information about DIP-switches.
Internal alarm will NOT sound.
Internal alarm will sound before gate starts and throughout gate’s cycle.
Quick Guide - 1
9510-065-K-12-20
4
NC
NO
P7
OB
CB
OE
CE
G
G
1
ON
1477-010
SW1
2 3 4
4404-018
#4
#2
#5#6#7#8#9
20 19
19
18
18
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Current Sensor
Current Sensor
Earth Ground
Motor Hot
Motor Neutral
Dry Relay Contact
Entrapment Alarm
Alarm Reset
Full Open
Dry Relay Contact
24 VAC - 250 mA max.
Full Open
Partial Open
Standard Reverse OR Stop
Low Voltage Common
Low Voltage Common
Low Voltage Common
Low Voltage Common
DANGER
HIGH VOLTAGE!
1
ON
2 3 4 5 6 7 8
SW 1 is Upside-Down on Board
#1 Terminal #4 jumpered to terminal #5 will PARTIALLY open an
automatic exit loop using a single channel plug-in loop detector
installed in the exit loop port.
SW 1, switch 3 is ON, terminal #4 functions as a normal FULL
open input. (Normal Setting). Single operator use ONLY.
SW 1, switch 3 is OFF, input to terminal #4
becomes the output from a plug-in loop
detector installed in the EXIT loop port of the
circuit board. A jumper wire is needed to open
and close the gate(s) for these applications:
Operation of relay is dependent on
setting of SW 1, switches 4 and 5.
See page 18 and 19 for
DIP-switch function descriptions.
Relay contacts can be set for
Normally Open (NO) or Normally
Closed (NC) operation.
Contact rating is 1 amp maximum
at 24-volts DC.
NC
NO
1
ON
2 3 4 5 6 7 8
SW 1 is Upside-Down on Board
1
ON
2 3 4 5 6 7 8
SW 1 is Upside-Down on Board
This input ONLY fuctions when gate is fully opened or in
the closing cycle.
When gate is closing: SW 1, switch 7 is OFF, an input
to terminal #6 (N.O.) will reverse and open the gate.
Note: If the auto-close timer is ON, when gate reaches
the open position, timer will time out and
close the gate.
When gate is closing: SW 1, switch 7 is
ON, an input to terminal #6 (N.O.) will stop
the gate, then continue to close the gate when input is clear
(Used to help prevent tailgating vehicles from unauthorized
enrty). See page 19 for more information.
For long gate applications. An input device connected to
terminal #5 will open the gate to the partial open setting,
See page 20 for more information.
11
12
4
5
Main Terminal
Input LEDs
(See note)
Auxiliary Common
Terminal
Connect any low
voltage common
wire to these
2 terminals.
P9
1
2
3
3-Button Station Stop
3-Button Station Switch (right position)
Low Voltage Common
3-Button Station Full Open
3-Button Station Close
NC
N
3-Button Station Switch
P9P9
Gate Tracker
Terminal
See page 31
6
9
FIRE
#1 - Jumper Wire - SW 1, switch 3 OFF (Single Operator Exit Loop Partial Open)
Main Terminal #3 Note:
Exceeding 250 mA of power from this terminal
may cause the circuit board transformer to
overheat, causing intermittent problems.
QUICK GUIDE: Terminal Descriptions
See page 30 for terminal wiring.
OP
E
N
ST
OP
CLOSE
Factory
Setting
IMPORTANT: Leave 3-button control
station switch in LEFT position when NOT
wiring a 3-button control station to control
board otherwise operator will NOT fuction.
Switch in RIGHT position ONLY
when using a 4-wire 3-button
control station with a
normally closed STOP circuit.
3-Button Control Station Switch
NC
Used in conjunction
with the circuit board
inherent reversing
sensors. See page 21
for further information.
16
17
Main Terminal
Input LEDs
Note: The LED
that is above the
main terminal
wiring input will
light when that
terminal input
gets activated.
Quick Guide - 2
9510-065-K-12-20
1
QUICK GUIDES
Quick Guide: DIP-Switches
Quick Guide: Terminal Descriptions
Operator Specifications
Slide Gate Requirements
Safety Information for Slide Gate Operators
Gate Construction
Important Safety Instructions
Instructions regarding intended installation:
Important Installer/Owner Notices
UL325 Entrapment Protection
Glossary
Quick Guide-1
Quick Guide-2
2-3
4
5
6
6
7
7
8
9
SECTION 1 - INSTALLATION 10
10
10
11-12
13
14
14
1.1 Removing Cover
1.2 Underground Conduit Requirements
1.3 Concrete Pad Description, Gate Types
1.4 Mounting Operator and Chain
1.5 Installation of Chain Tray
1.6 Installation of Warning Signs
SECTION 2 - AC POWER TO OPERATOR(S) 15
15
16
2.1 High Voltage Wire Runs
2.2 High Voltage Terminal Connection
SECTION 7 - MAINTENANCE AND TROUBLESHOOTING 35
7.1 Maintenance
7.2 Built-In Diagnostic Tests
7.3 Troubleshooting
7.4 Accessory Items
35
36
36-37
38
SECTION 6 - OPERATING INSTRUCTIONS 32
6.1 Built-In Controls and Reset Button Description
6.2 Shutdown Conditions
6.3 Manual Gate Operation
32
33
34
SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION 23
4.1 UL 325 Description
4.2 Entrapment Protection Device Locations
4.3 Loop Detector Wiring
23
24-27
28
SECTION 5 - MAIN TERMINAL WIRING 29
5.1 Main Terminal Description
5.2 Control Wiring for Operator
5.3 Auxiliary Device Wiring
29
30
31
SECTION 8 - OWNER OF THE GATE OPERATOR 39
8.1 Alarm Sounding OR “Chirping” and Gate WILL NOT Operate
8.2 Manual Gate Operation
8.3 Gate Operators Monthly Checkup
8.4 New Installation Checklist for Installer and Property Owner
Printable Safety Page
39
40
41
42
43
SECTION 3 - ADJUSTMENTS 17
3.1 4404 Circuit Board Description and Adjustments
3.2 DIP-Switch SW 1 and SW 2 Settings
3.3 Limit Switches
3.4 Inherent Reverse Sensor Adjustment
3.5 Current Sensor Adjustment
3.6 Gate Speed Adjustment
17
18-19
20
21
21
22
TABLE OF CONTENTS
9510-065-K-12-20
2
OPERATOR SPECIFICATIONS
Use this manual for the 9500 series operators with circuit board 4404-018 Rev A or higher ONLY.
DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions
or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved. No portion of this manual may be
co
p
ied, re
p
roduced, translated, or reduced to an
y
electronic medium without
p
rior written consent from DoorKin
g
, Inc.
This vehicular gate operator is designed for Class III and Class IV applications only and must never be used in applications serving the general public.
59”
1498 mm
39”
990 mm
20”
508 mm
26”
660 mm
15”
381 mm
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owner’s manual and safety instructions.
SERIOUS INJURY OR DEATH
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owner’s manual and safety instructions.
SERIOUS INJURY OR DEATH
54”
1371 mm
23.5”
597 mm
44”
1117 mm
Padlock
Not Provided
Chain Height
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists.
The operator will NOT run without ONE or more monitored type B1 or B2 external entrapment protection devices
in EACH direction of gate travel (2 external devices required).
Type of wiring to be used on ALL external devices:
A) Type CL2, CL2P, CL2R, or CL2X.
B) Other cable with equivalent or better electrical, mechanical, and flammability ratings.
Standard Polypropylene Cover
Optional Steel Cover
(Sold separately) P/N 9550-205
62”
1574 mm
41.75”
1060 mm
23.5”
597 mm
44”
1117 mm
Chain Height
48.75”
1238 mm
23”
584 mm
CLASS
CERTIFIED TO
CAN/CSA C22.2 NO. 247
CONFORMS TO
ANSI/UL-325
VEHICULAR GATE OPERATOR
HP
53382
MODEL
SERIAL
VOLTS PHASE
AMPS 60 Hz
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
D
o not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owner’s manual and safety instructions.
SERIOUS INJURY OR DEATH
CAUTION
Eye-Bolts Are For Lifting Cover Only. Be Sure
Cover Is Disconnected From Operator Frame
Before Attempting To Lift.
Attempting To Lift Operator from These Eye-
Bolts May Result In Minor To Moderate
Personnel Injury And Will Result In Damage To
The Cover And Operator.
Padlock
Not Provided
15”
381 mm
W
ARNING
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CAUTION
9510-065-K-12-20
3
208 / 3
230 / 3
460 / 3
9590-380
9590-381
9590-382
10
Optional
No28,000
26.0
23.0
12.0
9590
No
30:1
Heavy
Duty
208 / 1
230 / 1
460 / 1
Yes
Yes
No
42.2
38.1
18.3
208 / 3
230 / 3
460 / 3
9550-380
9550-381
9550-382
5
Optional
No15,000
12.9
12.8
6.4
9550
No
30:1
Heavy
Duty
208 / 1
230 / 1
460 / 1
Yes
Yes
No
21.1
19.1
9.2
Factory Modifications for 1 Phase
(Additional Cost)
Factory Modifications for 1 Phase
(Additional Cost)
Factory Modifications for 1 Phase
(Additional Cost)
Max Gate
Weight - lbs.
Back-Driveable
Magnetic Disc
Brake
Voltage / Phase
Horse
Power
Model
Number
GearboxAmps
Boost
Transformer
OPERATOR SPECIFICATIONS
208 / 3
230 / 3
460 / 3
9555-380
9555-381
9555-382
5
Yes
Yes15,000
12.9
12.8
6.4
9555
No
10:1
208 / 1
230 / 1
460 / 1
Yes
Yes
No
21.1
19.1
9.2
208 / 3
230 / 3
460 / 3
9570-380
9570-381
9570-382
7
Optional
No25,000
22.6
20.5
10.2
9570
No
30:1
Heavy
Duty
208 / 1
230 / 1
460 / 1
Yes
Yes
No
31.7
28.7
13.7
208 / 3
230 / 3
460 / 3
9595-380
9595-381
9595-382
10
Yes28,000
26.0
23.0
12.0
9595
No
10:1
208 / 1
230 / 1
460 / 1
Yes
Yes
No
42.2
38.1
18.3
208 / 3
230 / 3
460 / 3
9575-380
9575-381
9575-382
7
Yes25,000
22.6
20.5
10.2
9575
No
10:1
208 / 1
230 / 1
460 / 1
Yes
Yes
No
31.7
28.7
13.7
Yes
Yes
Class of Operation Series 9500 - UL 325 Class III, IV
Type of Gate Vehicular Slide Gates Only
Max Gate Length 160 Ft (Installed Level) (48.7 m)
Min Gate Length 25 Ft (Installed Level) (7.62 m)
Gate Speed / Cycles Up to 2 ft/sec Adjustable / Continuous
Chain Size #100
Operating Temperature 10° F to 140° F (-12° C to 62° C)
“Optional” heater kit recommended for colder temperature climates.
Inherent Entrapment Protection Device Inherent Reverse Sensor System (Type A)
External Entrapment Protection Device Inputs Connection inputs for Non-contact Sensor - Photo Sensor (Type B1)
(Monitored Inputs) Connection input for Contact Sensor - Reversing Edge (Type B2)
Use this manual for the 9500 series operators with circuit board 4404-018 Rev A or higher ONLY.
This vehicular gate operator is designed for Class III and Class IV applications only and must never be used in applications serving the general public.
Factory Modifications for 1 Phase
(Additional Cost)
Factory Modifications for 1 Phase
(Additional Cost)
Factory Modifications for 1 Phase
(Additional Cost)
9510-065-K-12-20
4
Slide Gate Requirements
All openings of a horizontal slide
gate are guarded or screened from
the bottom of the gate to a minimum of six (6) feet
(1.83 m) above the ground to prevent a 2 1/4 inch
(57.2 mm) diameter sphere from passing through
the openings anywhere in the gate and in that
portion of the adjacent fence that the gate covers in
the open position.
Note: A filler
post or barrier
may need to be
installed in the
gap area to
reduce the
distance to 2
1/4 inches or
less.
Contact
sensors
MUST be
installed in
this area
for safety.
(See
on next
page).
A gap, measured in the horizontal plane parallel to
the roadway, between a fixed stationary object
nearest the roadway (such as a gate support post)
and the gate frame when the gate is in either the
fully open position or the fully closed position, shall
not exceed 2 1/4 inch (57.2 mm).
Gates shall be designed, constructed and
installed to not fall over more than 45
degrees from the vertical plane, when a gate
is detatched from the supporting hardware.
2 1/4” maximum gap area
High Risk of Entrapment Area
High Risk of Entrapment Area
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X
Adjacent fence that covers open gate position.
Gate Support Post
Gate Frame
A
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sightand free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owner’s manual and safety instructions.
SERIOUS INJURY OR DEATH
Closed Gate
Fence
Guide
Rollers
Fall Over Bracket
Screened Wire Mesh Less than 2 1/4”
Screened wire mesh is REQUIRED on the ENTIRE gate
AND and on that portion of the adjacent fence that the
gate covers in the open position. (See above).
This operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate
access opening. For pedestrian access in the vicinity of an automated vehicular gate, separate pedestrian access shall be
provided or available. The pedestrian access shall be in a location such that a pedestrian shall not come in contact with a
moving vehicular gate access gate during the entire path of travel of the vehicular gate. A pedestrian gate shall not be
incorporated into an automated vehicular gate panel.
Illustrations not to scale.
9510-065-K-12-20
5
Reverse
Loop
Automatic
Exit Loop
Minimizes the potential
of the gate closing
when a vehicle is
present. Number and
placement of loops is
dependent on the
application.
Reverse
Loop
Minimizes the potential
of the gate closing
when a vehicle is
present. Number and
placement of loops is
dependent on the
application.
(Optional) will
provide an open
command to the
gate operator(s)
when a vehicle is
exiting the property.
Warning Sign
Permanently mounted and easily
visible from either side of the gate.
Screened
Wire Mesh
May be necessary on part
of fence AND entire gate.
See previous page for more
information.
Moving Gate Can Cause
Serious Injury or Death
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
Separate
Pedestrian
Walkway
Located so pedestrians
cannot come in contact
with the vehicular gate.
C
Non-Contact Sensors (Photo Sensors)
1
2
Entrapment protection devices are required to reduce the risk of injury.
Install sensors where the risk of entrapment or obstruction exists while
gate is moving. Individual requirements will vary. See pages 23-28 for
more information on typical layout locations and setup.
Contact Sensor (Reversing Edges)
A
B
C
Fence
A
WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owner’s manual and safety instructions.
SERIOUS INJURY OR DEATH
Closed Gate
Fence
B
Warning Signs
Positive stops shall be required
to limit travel to the designed
fully open and fully closed
positions. These stops shall be
installed either at the top of the
gate, or at the bottom of the
gate where such stops shall
horizontally or vertically project
no more than is required to
perform their intended function.
Physical Stops
Physical Stop
Guide Rollers
See previous page for more information.
Moving Gate Can Cause
Serious Injury or Death
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
22
11
Secure Side of Gate
Illustration not to scale.
Non-Secure Side of Gate
Safety Information for Slide Gate Operators
High Risk of Entrapment Area
X X X X X X X X X
X X X X X X X X X
1 external entrapment
protection devices are
REQUIRED in EACH
direction of gate travel
for operator to function.
Note: DO NOT USE MMTC,
Inc. Model IR55 Photo Sensor
- P/N 8080-010 for the 9500
series slide gate operator.
Helps minimize the potential of entrapment during the closing
cycle of the gate. Minimizes the potential of the gate closing on
vehicular or other traffic that loops cannot sense.
Installed on the fence to help minimize the potential of entrapment
between the gate and fence during the opening cycle of the gate. A
filler post or barrier MAY need to be installed between fence and gate.
Helps minimize the potential of entrapment during the back travel
of the gate (opening cycle).
Helps minimize the potential of entrapment during the back travel of
the gate (opening cycle). See previous page for gate gap information.
Helps minimize the potential of entrapment during the closing cycle
of the gate. Minimizes the potential of the gate closing on vehicular
or other traffic that loops cannot sense. It can be installed on the
secure OR non-secure side of gate.
9510-065-K-12-20
6
Instructions regarding intended installation:
Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction.
For a copy of this standard, contact ASTM directly at 610-832-9585; [email protected]; or www.astm.org.
Important Safety Instructions
WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors.
After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of
injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS!
ASTM F2200 Standard for Gate Construction
Install the gate operator only if:
1. The operator is appropriate for the construction of the gate and the usage class of the gate.
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to
prevent a 2 ¼ inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence
that the gate covers in the open position.
3. All exposed pinch points are eliminated or guarded.
4. Guarding is supplied for exposed rollers.
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian
access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate
during the entire path of travel of the vehicular gate.
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to
reduce the risk of entrapment. Swinging gates should not open into public access areas.
The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator
clutch, pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate.
For gate operators utilizing Type D protection:
1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving.
2. A warning placard shall be placed adjacent to the controls.
3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.
4. No other activation device shall be connected.
Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls should have a security feature to prevent
unauthorized use.
The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
For gate operators utilizing a non-contact sensor:
1. See the instructions on the placement of non-contact sensors for each type of application.
2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving in the opening direction.
3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving
gate or barrier.
For gate operators utilizing contact sensors:
1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and
post mounted both inside and outside of a vehicular horizontal slide gate.
2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not
subjected to mechanical damage.
5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall
be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar
obstructions. A wireless contact sensor shall function under the intended end-use conditions.
6. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
Be sure you have instructed the owner of the gate operator about safe and proper operation and testing of the gate operator.
9510-065-K-12-20
7
Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force to move gates and most people
underestimate the power of these systems and do not realize the potential hazards associated with an incorrectly designed or installed system.
Be sure your installer has addressed hazards which may include:
Unprotected pinch points
Unprotected entrapment areas
Reach through hazards (Absence of screen wire mesh)
Absence of entrapment protection devices
Improperly located access controls (see below)
Absence of vehicle protection devices
Absence of separate controlled pedestrian access
In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL 325 Safety Standard and the ASTM
F2200 Construction Standard. Most people are unaware of, or are not familiar with, these standards. If an automated vehicular gate system is not properly
designed, installed, used and maintained, serious injuries or death can result. Be sure that the installer has instructed you on the proper operation of the
gate and gate operator system.
Be sure that the installer has trained gate operator owner on proper and safe operation of this gate operating system and about the basic functions of the
required reversing systems associated with your gate operating system and how to test them (see section 8). These include reversing loops, inherent
reversing system, electric edges, photoelectric cells, or other external devices. Owner of the gate operator is responsible for training all personnel using
the gate operator system on proper safe use of the system.
This Owner’s Manual is your property. Keep it in a safe place for future reference.
Be sure that all access control devices are installed a minimum distance of 6 feet (1.83 m) away from the gate and gate operator, or in such a way
that a person cannot touch the gate or gate operator while using the device. If access control devices are installed in violation of these restrictions,
immediately remove the gate operator from service and contact your installing dealer.
Never use this vehicular gate for pedestrian use.
Loops and loop detectors, photo-cells or other equivalent devices must be installed to prevent the gate from closing on vehicular traffic.
The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to keep vehicular traffic from speeding
through the gate area. Failure to adhere to posted speed limits can result in damage to the gate, gate operator, and to the vehicle.
Be sure that all persons who will use the gate system are familiar with the proper use of the gate and gate operator and are familiar with the
possible hazards associated with the gate system.
Be sure that warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic.
It is your responsibility to periodically check all entrapment protection devices. If any of these devices are observed to function improperly,
remove the operator from service immediately and contact your installing or servicing dealer.
Follow the recommended maintenance schedule.
Do not allow children to play in the area of the operator or to play with any gate-operating device.
To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel.
Controls intended for user activation must
be located at least six feet (6’) (1.83 m)
away from any moving part of the gate
and where the user is prevented from
reaching over, under, around or
through the gate to operate the controls.
Outdoor or easily accessible controls
should have a security feature to prevent
unauthorized use.
Important Installer/Owner Notices
9510-065-K-12-20
8
UL325 Entrapment Protection
Entrapment Protection Types
Gate Operator Category
Type A - Inherent entrapment protection system.
Type B1 - Non-contact sensor (photoelectric sensor or the equivalent).
Type B2 - Contact sensor (edge device or equivalent).
Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device.
Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate.
* B1 and B2 means of entrapment protection must be MONITORED.
Vertical Barrier Note: Barrier gate operators (arm)
that is not intended to move toward a rigid object
closer than 16 inches (406 mm) are not required to
be provided with a means of entrapment protection.
Horizontal Slide, Vertical Lift, Vertical Pivot Swing, Vertical Barrier (Arm)
A, B1*, B2* or D A, B1*, B2*, C or D
Effective January 12, 2016
Class I - Residential
Vehicular Gate Operator
Class II - Commercial/General Access
Vehicular Gate Operator
Class III - Industrial/Limited Access
Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in garages
or parking areas associated with a residence of one-to four single
families.
A vehicular gate operator (or system) intended for use in a
commercial location or building such as a multi-family housing
unit (five or more single family units), hotel, garages, retail store,
or other buildings accessible by or servicing the general public.
A vehicular gate operator (or system) intended for use in an
industrial location or building such as a factory or loading dock
area or other locations not accessible by or intended to service
the general public.
UL 325 Classifications
Authorized
Personnel ONLY
ident
e Operator
or system) inte
ercial/General
Class IV - Restricted Access
Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in a
guarded industrial location or building such as an airport security
area or other restricted access locations not servicing the general
public, in which unauthorized access is prevented via supervision
by security personnel.
9510-065-K-12-20
9
Glossary
GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage
barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and
completes the perimeter of a defined area.
RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I - A vehicular gate operator (or system) intended for use in a home
of one-to four single family dwelling, or garage or parking area associated therewith.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II - A vehicular gate operator (or system)
intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units),
hotels, garages, retail store, or other building servicing the general public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III - A vehicular gate operator (or system)
intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended
to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV - A vehicular gate operator (or system) intended for use in
a guarded industrial location or building such as an airport security area or other restricted access locations not servicing
the general public, in which unauthorized access is prevented via supervision by security personnel.
VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM) - An operator (or system) that controls a cantilever type device (or
system), consisting of a mechanical arm or barrier that moves in a vertical arc, intended for vehicular traffic flow at
entrances or exits to areas such as parking garages, lots or toll areas.
VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a
gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive, parking lot, or
the like.
VEHICULAR SWING-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which
moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive, parking lot, or the
like.
SYSTEM - In the context of these requirements, a system refers to a group of interacting devices intended to perform a
common function.
WIRED CONTROL - A control implemented in a form of fixed physical interconnections between the control, the associated
devices, and an operator to perform predetermined functions in response to input signals.
WIRELESS CONTROL - A control implemented in means other than fixed physical interconnections (such as radio waves or
infrared beams) between the control, the associated devices, and an operator to perform predetermined functions in
response to input signals.
INHERENT ENTRAPMENT PROTECTION SYSTEM - A system, examples being a motor current or speed sensing system,
which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part
of the operator.
EXTERNAL ENTRAPMENT PROTECTION DEVICE - A device, examples being an edge sensor, a photoelectric sensor, or
similar entrapment protection device, which provides protection against entrapment when activated and is not incorporated
as a permanent part of an operator.
ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury.
9510-065-K-12-20
10
1.2 Underground Conduit Requirements
Padlock Bracket
Chassis
Cover
Catch
Inside
Cover
Catch
Padlock Bracket
Sweeps
Concrete Pad
3/4 Inch Minimum
Operator
Position
SECTION 1 - INSTALLATION
1.1 Remove Cover
CAUTION - Eye-bolts are for lifting the cover ONLY. Be sure the cover is disconnected from the
operator before attempting to lift. Attempting to lift the entire operator from these eye-bolts WILL
result in damage to the cover and operator and may result in a minor or moderate injury to personnel.
1. Lift cover on padlock bracket
end a few inches.
2. Slide cover horizontal to free
cover from chassis cover catch.
3. Lift cover off vertical.
BE CAREFUL not to hit internal
components with cover!
Idler Wheels
Padlock
Not Provided
1
2
3
External Safety Devices, Control Wires (Low Voltage wire insulation)
Loop Lead-In Wires (Low Voltage wire insulation)
AC Input Power (High Voltage wire insulation)
Prior to beginning the installation of the slide gate operator, we suggest that you become familiar with the instruc-
tions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is performed in
an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction standards.
The proper installation of the vehicular slide gate operator is an extremely important and integral part of the
overall access control system. Check all local building ordinances and building codes prior to installing this
operator. Be sure your installation is in compliance with local codes.
Elbow
NO
Sweep
YES
The conduit requirements are for a typical slide gate operator installation. The conduit requirements for your application
may vary from this depending on your specific needs.
Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very
difficult and can cause damage to wire insulation. DoorKing recommends using 3/4-inch conduit.
External Entrapment Protection is REQUIRED (photo sensors and/or reversing edges).
Be sure that all conduits are installed in accordance with local codes.
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
Polypropylene
Cover
Note: The owner of the
gate operator is
responsible for the
PADLOCK KEY or STEEL
COVER KEY availability.
Padlock Bracket
Chassis
Cover
Catch
Padlock
Not Provided
1
2
3
Eye-Bolts
Optional Steel Cover
9510-065-K-12-20
11
56”
36”
4”
10.5”
24” depth up to 8,000 lb. gate.
36” depth up to 25,000 lb. gate.
4”
10.5”12”12”
12” 12” 12”
12”
Wire Mesh
1.3 Concrete Pad Description
Use 1/2” re-bar. 4 per concrete post.
Wire mesh is highly recommended.
4 underground conduits recommended:
- High voltage AC power
- Low voltage controls
- Reverse loops
- Automatic exit loop.
Above ground conduits can be routed after the operator has
been installed using junction boxes if desired.
Position operator approximately 4 inches away from the
gate frame and secure to concrete with sleeve anchors.
See page 13 for further information.
Top View
End View
Front View
Back Anchor Foot
Front Anchor Foot
Front
Anchor
Foot
Back
Anchor
Foot
Concrete Pad
Conduit
Area
Above Ground
3/4”
Conduit
3/4”
Conduit
Re-bar
Sleeve
Anchors
Note: Minimum suggested pad size.
The pad size will vary for each installa-
tion. It is important to have enough
concrete mass in the ground to
securely anchor the operator. This
prevents the pad from shifting in the
ground when cycling very heavy gates.
Be sure the top of the concrete pad is level and a minimum of four (4)
inches above ground level. See the next page for typical gate types.
We suggest that you contact the local building department to
determine the required depth of the pad since soil
conditions and code requirements vary from city
to city.
Front View
End View
Above Ground
Top View
Top MUST
Be Level!
Gate Frame
3/4”
Conduit
(Sweeps)
Re-bar
Re-bar
V-rail v-wheel
gate type shown.
Note: Optional
Magnetic Disc
Brake shown.
9510-065-K-12-20
12
Gate Types
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Heavy-Duty Box Frame Roller
Heavy-Duty Ornamental Cantilever
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Steel or aluminum.
28,000 lb max. weight (9590 and 9595).
Chain tray recommended for gates.
Gate length: 160 ft max.
Note: Gates are shown without external
safety devices and suggested wire mesh to
better illustrate different ways to mount
operator and show different types of gates.
See page 27 for safety suggestions.
See page 27 for safety suggestions.
9510-065-K-12-20
13
1.4 Mounting Operator and Chain
Operator MUST be parallel to gate!
DoorKing recommends
twelve (12) 1/2” x 3”
sleeve anchors (not
supplied).
Chain brackets MUST align with
idler wheels so chain stays parallel
to gate!
Chain brackets MUST be mounted
so the chain remains the same
height as it is on the idler wheels!
Positioning Operator and Chain Brackets
Attach Operator
to Concrete
Chain
Bracket
Chain
Bracket
Chain
Bracket
Cover
Catch
1/2
4” minimum from operator chassis to gate.
Idler Wheels
Idler Wheels
Chassis
Top View
Gate Side View
Cover Catch
15” 15” 15” 15”
Note: Be sure to follow all 3 guidelines.
Installing the chain in any other manner
will cause excessive noise, chain idler
wheel wear and chain stretching.
1
2
3
Connect Chain Bracket to Gate. Weld
completely around bracket. Chain nut and
chain bolt should not protrude past gate
frame.
Connect chain to chain bolt with master
link. Adjust the chain nuts to tighten the
chain. The chain should sag no more
than one (1) inch per 10 feet of travel.
Do not over tighten the chain.
Connect Chain to Chain Bracket.
Gate
Frame
Option 1
Mast
e
r L
i
nk
Chain Bracket
Option 2
Chain
Nut
Chain Bolt
Note: Optional
Magnetic Disc
Brake shown.
9510-065-K-12-20
14
1.6 Installation of Warning Signs
1.5 Installation of Chain Tray
This DoorKing Slide Gate Operator is shipped with two warning signs. The
purpose of the warning sign is to alert uninformed persons, and to remind
persons familiar with the gate system, that a possible hazard exists so that
appropriate action can be taken to avoid the hazard or to reduce exposure to
the hazard. See page 5 for typical placement of signs.
Permanently install the supplied warning signs in locations so
that the signs are visible by persons on both sides of the gate.
Use appropriate hardware such as wood or sheet metal screws
(not supplied) to install the warning signs.
Chain Tray Segment Connection
All gate types can have the chain tray
installed on them, V-rail v-wheel
ornamental is shown here. For further
information, refer to instructions
provided with the chain tray kit.
A chain tray is recommended for longer gates to support the weight of the chain. DoorKing offers a chain tray and supporting
brackets in sections to fit any length gate. (DoorKing P/N 2601-270 10 Ft. section)
Supporting
Bracket
Supporting
Bracket
Weep Hole
Carriage Bolts
Chain Tray
View A
10 Ft. Segment
Note: The chain should sag at least
one (1) inch per 10 feet of travel.
View A
10 Ft. Segment
11”
W
ARNING
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WARNING
MOVING GATE CAN CAUSE
Operate gate only when gate area is in sight
and free of people and obstructions.
Do not allow children to play in gate area
or operate gate.
Do not stand in gate path or walk through
path while gate is moving.
Read owner’s manual and safety instructions.
SERIOUS INJURY OR DEATH
9510-065-K-12-20
15
2.1 High Voltage Wire Runs
The 9500 draws significant power and should have a “Dedicated” circuit breaker at the power source.
If power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large
gauge wire is used, a separate junction box must be installed for the operator connection. Wire run calculations are based on
NEC 310.15(B)(16) with a maximum voltage drop of 3%. These wire runs are a general guideline but it is highly suggested that
individual calculations are made for your specific installation as these distances may vary.
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
SECTION 2 - AC POWER TO OPERATOR(S)
Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF
position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a
licensed electrical contractor perform this work.
Since building codes vary from city to city, we highly recommend that you check with your local building department prior
to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local
code requirements.
Typical Grounding Sources
Ground to metallic cold water pipe.
Ground
Wire
Ground
Wire
Ground to existing electrical system.
Electrical
Panel
Grounding rod 10 feet in soil.
IMPORTANT: Ground wire shown without
safety protection for clarity. Make sure
ground wire is protected from being
touched or electrical shock could occur!
“Optional” Heater Installation Note: When installing a heater, refer to the “high voltage AC power wire size
and distance limitations” table on the instruction sheet with the heater kit for AC power wire run limitations.
Wire Size / Max Distance in Feet
12 AWGAmpsPhase 10 AWG 8 AWG 6 AWG
5 HP: 208 VAC
5 HP: 230 VAC
5 HP: 460 VAC
7 HP: 208 VAC
7 HP: 230 VAC
7 HP: 460 VAC
10 HP: 208 VAC
10 HP: 230 VAC
10 HP: 460 VAC
5 HP: 208 VAC
5 HP: 230 VAC
5 HP: 460 VAC
7 HP: 208 VAC
7 HP: 230 VAC
7 HP: 460 VAC
10 HP: 208 VAC
10 HP: 230 VAC
10 HP: 460 VAC
12.9
12.8
6.4
22.6
20.5
10.2
26.0
23.0
12.0
21.1
19.1
9.2
31.7
28.7
13.7
42.2
38.1
18.3
3
3
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
140
155
630
N/A
N/A
495
N/A
N/A
330
N/A
90
385
N/A
N/A
245
N/A
N/A
190
225
250
1005
155
190
780
110
135
530
115
145
610
N/A
95
395
N/A
N/A
300
375
415
1680
265
320
1300
170
220
845
190
230
980
120
150
635
N/A
115
490
565
630
2520
395
480
1940
280
350
1350
300
365
1550
195
240
1000
150
180
730
THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!!
9510-065-K-12-20
16
P
US
H
TO OP
E
RA
TE
tec
hni
c
ian use only
OP
E
N
CL
OS
E
STOP
2.2 High Voltage Terminal Connection
Remove the
3 locknuts
inside the
electronic
box to swing
box open.
Route incoming AC power wire through the high voltage conduit and run wire in the operator electronic box as shown.
Be sure wiring is installed in accordance with local codes. Be sure to color code all wiring.
It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator
and circuit board from surges and power fluctuations.
High
Voltage
Input Wire
DANGER
HIGH VOLTAGE!
DO NOT power up and cycle the operator until the
DIP-Switches” and the “Limit Switches” have been
adjusted. Damage could occur to the gate and operator.
1
2
3
Electronic Box
208/230/
460 VAC
THREE Phase
Chassis
Ground
High Voltage
AC Input Wire
Hot
115 VAC Output
Hot Hot
Check polarity of
three phase motor.
See page 20.
TEST
2
5
A
2
3
2
0
DO NOT change any of the adjustments on power switch.
TEST
25 A
MS 325
ABB
0
23
20
A separate power disconnect switch MUST be
installed. Check local building codes before installation.
A External Power Disconnect
Switch is REQUIRED
Entrapment Protection must be provided for the
gate system where the risk of entrapment or
obstruction exists.
The operator will NOT run without ONE or more
monitored type B1 or B2 external entrapment
protection devices in EACH direction of gate
travel (2 external devices required).
SMVector
AC Tech
EPM memory on board
Lenze
FWD
AUTO
REV
REMOTE
LOCAL
MAN
AUTO
Hz
%
RPM
AMPS
/UNITS
STOP
RUN
CTRL
AC Drive
DO NOT press any
buttons on AC drive.
See page 22.
1.0
CAUTION
High Voltage AC input power MUST MATCH
the operator specifications or DAMAGE will
occur and VOID the warranty!
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DKS 9500 Aug 2018 - later User manual

Category
Gate Opener
Type
User manual
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