Flex LD 18-7 125 R User manual

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LD 18-7 125 R/LD 18-7 150 R

14

Contents

Symbols used in this manual . . . . . . . . . 14

Important safety information . . . . . . . . . . 14

Noise and vibration . . . . . . . . . . . . . . . . . 17

Technical specifications . . . . . . . . . . . . . 18

Overview . . . . . . . . . . . . . . . . . . . . . . . . 19

Instructions for use . . . . . . . . . . . . . . . . . 20

Maintenance and care . . . . . . . . . . . . . . 23

Disposal information . . . . . . . . . . . . . . . . 24

-Declaration of Conformity . . . . . . . . . 24

Exemption from liability . . . . . . . . . . . . . . 24

Symbols used in this manual

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Symbols on the power tool

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For your safety

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Intended use

The renovation sander LD 18-7 125 R/

LD 18-7 150 R is designed

– for commercial use in industry and trade,

– for dry sanding and smoothing of

concrete, plaster, screed, sandstone,

chamotte and asphalt,

– for grinding paintwork and adhesive

residue off concrete or screed,

– for use with diamond-tipped tools which

FLEX offers for this power tool and which

are authorised to run at a speed of at least

7,000 r.p.m.

It is not permitted to use cutting-off wheels,

roughing wheels, fan-like grinding wheels

or wire brushes.

When using the renovation sander

LD 18-7 125 R/LD 18-7 150 R, connect

a Class M dust extractor.

LD 18-7 125 R/LD 18-7 150 R

15

Safety instructions

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 This electric power tool must be used

as a sander. Read all safety warnings,

instructions, illustrations and speci-

fications provided with this power tool.

Failure to follow all instructions listed

below may result in electric shock,

fire and/or serious injury.

 Operations such as sanding, wire

brushing, or for polishing and cut-off

are not recommended to be performed

with this power tool.

Operations for which the power tool was

not designed may create a hazard and

cause personal injury.

 Do not use accessories which are not

specifically designed and recommen-

ded by the tool manufacturer.

Just because the accessory can be

attached to your power tool, it does

not assure safe operation.

 The rated speed of the accessory must

be at least equal to the maximum

speed marked on the power tool.

Accessories running faster than their rated

speed can break and fly apart.

 The outside diameter and the thickness

of your accessory must be within the

capacity rating of your power tool.

Incorrectly measured insertion tools

cannot be adequately shielded or con-

trolled.

 Sanding discs, sanding pads or other

accessories must fit exactly on

the grinding spindle of your electric

power tool.

Insertion tools, which do not fit exactly

on the grinding spindle of the electric

power tool, rotate unevenly, vibrate

violently and may result in loss of control.

 Do not use a damaged accessory.

Before use, always check insertion

tools for splinters and cracks, sanding

pad for cracks, wear and severe

abrasion. If power tool or accessory

is dropped, inspect for damage

or install an undamaged accessory.

After inspecting and installing an

accessory, position yourself and

bystanders away from the plane

of the rotating accessory and run

the power tool at maximum no-load

speed for one minute.

Damaged accessories will normally break

apart during this test time.

 Wear personal protective equipment.

Depending on application, use face

shield, safety goggles or safety

glasses. If appropriate, wear a dust

mask, hearing protection, protective

gloves and/or a special apron which

protect you from small sanding and

material particles.

The eye protection must be capable

of stopping flying debris generated by

various operations. The dust mask or

respirator must be capable of filtrating

particles generated by your operation.

Prolonged exposure to high intensity

noise may cause hearing loss.

LD 18-7 125 R/LD 18-7 150 R

16

 Keep bystanders a safe distance away

from work area. Anyone entering

the work area must wear personal

protective equipment.

Fragments of workpiece or of a broken

accessory may fly away and cause injury

beyond immediate area of operation.

 Hold power tool by insulated gripping

surfaces only, when performing an

operation where the cutting accessory

may contact hidden wiring or its own

cord.

Cutting accessory contacting a “live” wire

may make exposed metal parts of the

power tool “live” and shock the operator.

 Position the cord clear of the spinning

accessory.

If you lose control, the cord may be cut

or snagged and your hand or arm may

be pulled into the spinning accessory.



Never lay the power tool down until the

accessory has come to a complete stop.

The spinning accessory may grab

the surface and pull the power tool

out of your control.

 Do not run the power tool while

carrying it at your side.

Accidental contact with the spinning

accessory could snag your clothing,

pulling the accessory into your body.

 Regularly clean the power tool's air

vents.

The motor's fan will draw the dust inside

the housing and excessive accumulation

of powdered metal may cause electrical

hazards.

 Do not operate the power tool near

flammable materials.

Sparks could ignite these materials.

 Do not use accessories that require

liquid coolants.

Using water or other liquid coolants may

result in electrocution or shock.

Special safety instructions for

grinding:

 Sanding tools may be used for the

recommended applications only.

For example: Never sand with the side

area of a diamond sanding pad. Diamond

sanding pads are designed to remove

material with the underside of the sanding

pad. If a lateral force is applied to these

sanding tools, they may shatter.

 Always use undamaged clamping

flanges in the correct size and shape

for the insertion tool you have selected.

Suitable flanges support the insertion tools

and therefore reduce the risk of a break.

 Do not use worn insertion tools from

larger electric power tools.

Insertion tools for larger electric power

tools are not designed for the higher

speeds of smaller electric power tools

and may break.

Kickback and Related Warnings:

Kickback is the sudden reaction to a pinched

or snagged rotating insertion tool, such as

a sanding disc, sanding pad, wire brush, etc.

Pinching or snagging may cause a rotating

insertion tool to stop abruptly.

For example, if an abrasive wheel is snagged

or pinched by the workpiece, the edge of the

wheel that is entering into the pinch point can

dig into the surface of the material causing

the wheel to climb out or kick out.

The wheel may either jump toward or away

from the operator, depending on direction of

the wheel's movement at the point of pinching.

Abrasive wheels may also break under these

conditions.

For example, if a sanding disc is snagged

or pinched by the workpiece, the edge of the

sanding disc which is entering the workpiece

may become caught and cause the sanding

disc to break off or kick back.

The sanding disc then moves towards

or away from the operator, depending

on the direction in which the disc is rotating

at the point of pinching. Sanding discs may

also break under these conditions.

A recoil occurs if the electric power tool

is used incorrectly or improperly.

LD 18-7 125 R/LD 18-7 150 R

17

A recoil can be prevented by appropriate

precautions as described below.

 Maintain a firm grip on the power tool

and position your body and arm

to allow you to resist kickback forces.

Always use auxiliary handle, if provi-

ded, for maximum control over kick-

back or torque reaction during start-up.

The operator can control torque reactions

or kickback forces, if proper precautions

are taken.

 Never place your hand near the rotating

accessory.

Accessory may kickback over your hand.

 Do not position your body in the area

where power tool will move if kickback

occurs.

Kickback propels the electric power tool

in the direction opposite to the movement

of the sanding disc at the point of pinching.



Use special care when working corners,

sharp edges etc. Avoid bouncing and

snagging the accessory.

Corners, sharp edges or bouncing have

a tendency to snag the rotating accessory

and cause loss of control or kickback.

This causes a loss of control or kickback.

 Do not attach a saw chain woodcarving

blade or toothed saw blade.

Such blades create frequent kickback and

loss of control.

Additional safety instructions

 Use only extension cables permitted

for outdoor use.

 It is not recommended to sand lead paint.

Lead paint should be removed by

a specialist only.

 Do not work on materials which release

hazardous substances (e.g. asbestos).

Take precautions if hazardous, combus-

tible or explosive dust is likely to occur.

Wear protective dust mask.

Use dust extraction system.

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 The mains voltage and the voltage

specifications on the rating plate must

correspond.

Noise and vibration

The noise and vibration values have been

determined in accordance with EN 60745.

The A evaluated noise level of the power tool

is typically:

– Sound pressure level: 91.8 dB(A);

– Sound power level: 102.8 dB(A);

– Uncertainty: K = 3 dB.

Total vibration value

(when sanding concrete areas):

– Emissions value: a

h

= 7.4 m/s

2

– Uncertainty: K = 1.5 m/s

2

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The vibration emission level given in this

information sheet has been measured

in accordance with a standardised test given

in EN 60745 and may be used to compare

one tool with another. It may be used for

a preliminary assessment of exposure.

The declared vibration emission level

represents the main applications of the tool.

However if the tool is used for different

applications, with different accessories

or poorly maintained, the vibration emission

may differ. This may significantly increase the

exposure level over the total working period.

For a precise estimation of the vibration

load

the times should also be considered during

which the power tool is switched off or even

running, but not actually in use.

This may significantly decrease the exposure

level over the total working period.

Identify additional safety measures to protect

the operator from the effects of vibration such

as: maintain the tool and the accessories,

keep the hands warm, organisation of work

patterns.

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LD 18-7 125 R/LD 18-7 150 R

18

Technical specifications

Machine type Renovation sander LD 18-7 125 R LD 18-7 150 R

Mains voltage V/Hz 230/50

Protection class

/II

Power input W 1,800

Speed r.p.m. 7,000

Tool holder M14

Max. disc diameter mm 125 150

Weight according to “EPTA Procedure

01/2003” (without power cord)

kg 4.2 4.3

LD 18-7 125 R/LD 18-7 150 R

19

Overview

1 Spindle with threaded flange

aClamping flange

bClamping nut

2 Pivoted edge segment

3 Guard hood with brush ring

a) LD 18-7 125 R: Ø 125 mm

b) LD 18-7 150 R: Ø 150 mm

4 Connection for extractor

5 Gear head

With air outlet and direction-of-rotation

arrow.

6Spindle lock

Secures the spindle when the tool

is changed.

7 Handle, adjustable

8

Rotary knob for adjusting the handle

9 Starting lockout/Locking button

Prevents the power tool from starting

up unintentionally and locks the switch

(9) during continuous operation.

10 Switch

Switches the power tool on and off.

11 Cable holder (3x)

For guiding the cable securely along

the suction hose

12 4.0 m power cord with mains plug

13 Rating plate

14 Clamping nut wrench

15 Hexagon-socket key

(width across flats 4)

LD 18-7 125 R/LD 18-7 150 R

20

Instructions for use

Before switching on the power

tool

 Unpack power tool and accessories

and check that no parts are missing

or damaged.

Adjusting the handle

 Loosen rotary knob for adjusting the handle

by turning it approx. 2 revolutions anti-

clockwise.

 Place handle in the required position

(15° notch).

Ensure that handle engages correctly!

 Tighten rotary knob for adjusting the handle

clockwise.

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Inserting and changing the

sanding tools

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 Press and hold down the spindle lock (1.).

 Using the stop key, loosen the clamping

nut on the spindle in an anti-clockwise

direction and remove (2.).

 Insert diamond sanding pad (A) correctly.

 Screw the clamping nut (B), with flange

face up, onto the spindle.

 Press and hold down the spindle lock.

 Tighten the clamping nut with the stop

key.

LD 18-7 125 R/LD 18-7 150 R

21

 Check position of the guard.

The brush ring should protrude over

the sanding pad by approx. 0–1 mm.

If required, correct (see “Adjusting the

guard“).

 Insert the mains plug into the socket.

 Switch on the electric power tool (without

locking the button) and leave it running

for approx. 30 seconds.

Check for imbalances and vibrations.

 Switch off the electric power tool.

Adjusting the guard

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The brush ring should protrude over the sanding

pad by approx. 0–1 mm.

To compensate for

wear on the diamond sanding pad, the height

of the guard can be adjusted.

 Loosen clamping lever on guard hood.

 Set the guard hood to the required height.

 Tighten the clamping lever.

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Connecting an extraction system

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It is recommended to use a FLEX Class M

dust extractor.

 Attach extraction hose to the connector

on the guard hood.

 Attach power cord to the extraction hose

using the enclosed cable holders (3x).

 Connect extraction hose to the dust

extraction system. Follow the operating

instructions for the dust extraction system!

Check the attachment! If required, use an

appropriate adapter.

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LD 18-7 125 R/LD 18-7 150 R

22

Switching the electric power tool

on and off

Brief operation without engaged switch

rocker:

 First press the starting lockout.

Then press and hold down the switch.

Release switch interlock.

 To switch off, release the switch.

Continuous operation with engaged

switch rocker:

 First press and hold down the starting

lockout and then the switch.

 To lock into position, hold down the

locking button and release the switch.

Release switch interlock.

NOTE

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Switch off the machine:

 To switch off, briefly press and release

the switch.

Working with the power tool

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1. Attach sanding tool.

2. Connect dust extraction system.

3. Insert mains plug.

4. Switch on dust extraction system.

5. Switch on the device.

6. Place the renovation sander on the work

surface. The brush ring must be flush

with the work surface.

LD 18-7 125 R/LD 18-7 150 R

23

7. Increase the pressure to bring the

sanding pad into contact with the work

surface. In doing so, slew the renovation

sander with overlapping movements.

8. Sanding in corners:

– Switch off the power tool and wait

until the sanding tool has come

to a standstill.

– Pull out pivoted edge segment and

swivel to left.

– Switch on power tool again.

9. After work, switch off the electric power

tool and pull out the mains plug.

Brush ring

The guard features a brush ring. This ring has

two functions:

– As the ring projects above the surface

of the sanding pad, it is the ring which

comes into contact with the work sur-

face first. As a result, the sanding pad

is brought parallel to the work surface

before the sanding tool comes into

contact with the work surface.

This avoids a sickle-shaped depression

caused by the edge of the sanding pad.

– The ring retains the dust until it is extracted

by the dust extractor.

If the brush ring is damaged or excessively

worn, it should be replaced.

A replacement brush set is available from

any FLEX customer service centre.

Maintenance and care

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Cleaning

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 Regularly blow out the housing interior

and motor with dry compressed air.

 Clean the guard and pivoted edge

segment using dry compressed air.

Repairs

Repairs may be carried out by an authorised

customer service centre only.

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Spare parts and accessories

Other accessories, in particular insertion

tools, can be found in the manufacturer’s

catalogues.

Exploded drawings and spare-part lists can

be found on our homepage:

www.flex-tools.com

LD 18-7 125 R/LD 18-7 150 R

24

Disposal information

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EU countries only

Do not throw electric power tools

into the household waste!

In accordance with the European Directive

2012/19/EC on Waste Electrical and

Electronic Equipment and transposition into

national law used electric power tools must

be collected separately and recycled in an

environmentally friendly manner.

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-Declaration of Conformity

We declare under our sole responsibility that

the product described under “Technical

specifications” conforms to the following

standards or normative documents:

EN 60745 in accordance with the regu-

lations of the directives

2004/108/EC (until 19.04.2016),

2014/30/EU (from 20.04.2016),

2006/42/EC, 2011/65/EC.

Responsible for technical documents:

FLEX-Elektrowerkzeuge GmbH, R & D

Bahnhofstrasse 15, D-71711 Steinheim/Murr

15.05.2015

FLEX-Elektrowerkzeuge GmbH

Bahnhofstrasse 15, D-71711 Steinheim/Murr

Exemption from liability

The manufacturer and his representative are

not liable for any damage and lost profit due to

interruption in business caused by the product

or by an unusable product.

The manufacturer and his representative are

not liable for any damage which was caused by

improper use of the power tool or by use of the

power tool with products from other

manufacturers.

Klaus Peter WeinperEckhard Rühle

Manager Research &

Development (R & D)

Head of Quality

Department (QD)

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Flex LD 18-7 125 R User manual

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