Wallenstein LXT115 Log Grapple and Trailer (LXT95 User manual

OPERATOR'S MANUAL

LXT95 – S/N 2E9US1116FS030006 & Up

LXT115 – S/N 2E9US1114JS060128 & Up

Document Number: Z97069Rev Dec-2021

Log Trailer & Grapple

LXT

95 /

LXT

115

1. Foreword

1.1 Introduction

Congratulations on your choice of a Wallenstein Log Loader

and Trailer!

This manual covers the Wallenstein LXT95 and LXT115 models

designed and manufactured to meet the needs of small timber

and landscaping industries. The LXT series are available in many

different variations and features.

The log grapples feature a hydraulic power pack, stabilizers, and

360° swivel grapple with bypassing jaws to easily pick up small

diameter material. Log trailers have removable, heavy duty bunk

posts and back stop.

Log Grapple / Trailer Combinations

LXT95 Trailer / Grapple

Grapple Boom / Trailer (off road / towable)

Surge Brakes

Hydraulic Sliding Axle

Winch (Option)

LXT115 Trailer / Grapple

Grapple Boom / Trailer (highway towable)

Electric Brakes

Winch (Option)

Hydraulic Articulated Drawbar (Option)

Safe, efficient and trouble-free operation of this Wallenstein

product requires that anyone using or maintaining the machine

reads and understands the Safety, Operation, Maintenance

information contained within this Operator's Manual.

Keep this manual handy for frequent reference and to pass on

to new operators or owners. Call your Wallenstein dealer or

the Distributor if you need assistance, information or additional

copies of the manuals.

Units of measurement in Wallenstein Equipment technical

manuals are written as:

US Customary (SI metric)

WARNING!

Do not attempt to start or operate the machine

without thoroughly reviewing this manual for

safe and proper operation.

Always keep this manual with the machine.

W034

www.wallensteinequipment.com

No part of this work may be copied, reproduced, replaced,

distributed, published, displayed, modified, or transferred in

any form or by any means except with the prior permission of

Wallenstein Equipment Inc.

Foreword LXT95 / LXT115

Log Trailer & Grapple

2

Table of Contents

1. Foreword ................................................................2

1.1 Introduction .................................................................. 2

1.2 Delivery Inspection Report ............................................ 4

1.3 Serial Number Location ................................................ 5

1.4 Types of Decals on the Machine ................................... 6

2. Safety ......................................................................7

2.1 Safety Alert Symbol ...................................................... 7

2.2 Signal Words................................................................ 7

2.3 Why is SAFETY important? ........................................... 7

2.4 Safety Rules ................................................................. 7

2.5 Equipment Safety Guidelines ........................................ 8

2.6 Safe Condition .............................................................. 9

2.7 Safety Training ............................................................. 9

2.8 Hydraulic Safety ........................................................... 9

2.9 Welding Safety ........................................................... 10

2.10 Tire Safety .................................................................. 10

2.11 Gas Engine Safety ...................................................... 10

2.12 Winch Safety .............................................................. 11

2.13 Grapple Boom Safety .................................................. 12

2.15 Sign-Off Form ............................................................ 14

2.16 Safety Sign Explanations ............................................ 15

2.17 Information Decals ..................................................... 18

2.18 Replacing Damaged Safety Signs ............................... 18

3. Familiarization......................................................19

3.1 Training ...................................................................... 19

3.2 Job Site Familiarization ............................................... 19

3.3 Operator Orientation ................................................... 19

3.4 Machine Components ................................................. 20

3.5 L400 Log Boom/Grapple Three Point Hitch Adaptor .... 23

4. Controls ...............................................................24

4.1 Operator Console Swivel............................................. 24

4.2 Main Directional Control Valve .................................... 24

4.3 Hydraulic Power Pack ............................................... 26

4.4 Bunk Posts................................................................. 28

4.5 Hydraulic Sliding Tandem Axle .................................... 28

4.6 Articulated Trailer Tongue ........................................... 29

4.7 Hydraulic Winch ......................................................... 30

4.8 Braking Systems ........................................................ 31

5. Machine Setup .....................................................33

6. Operating Instructions ........................................34

6.1 Jobsite Safety ............................................................ 34

6.2 Before Start-up ........................................................... 34

6.3 Machine Break-In ....................................................... 35

6.4 Pre-start Checks ........................................................ 35

6.5 Engine Oil Level Check ............................................... 36

6.6 Fuel Level Check ........................................................ 36

6.7 Starting the Engine ..................................................... 37

6.8 Stopping .................................................................... 38

6.9 Load Distribution ........................................................ 38

6.10 Loading ...................................................................... 39

6.11 Unloading and Stacking Logs ..................................... 40

6.12 Operating Hints .......................................................... 42

6.13 Transporting ............................................................... 43

6.14 Storage ...................................................................... 44

7. Service and Maintenance ....................................45

7.1 Fluids and Lubricants ................................................. 45

7.2 Grease Points ............................................................. 46

7.3 Maintenance Schedule ............................................... 50

7.4 Engine Air Cleaner ...................................................... 51

7.5 Hydraulic Oil ............................................................... 52

7.6 LXT95 Surge Brakes ................................................... 54

7.7 LXT115 Electric Brakes .............................................. 55

7.8 Winch Accessory ....................................................... 56

8. Troubleshooting ...................................................57

9. Specications ......................................................58

9.1 Machine Specifications ............................................... 58

9.2 Accessories & Options ............................................... 58

9.3 Common Bolt Torque Values ...................................... 59

9.4 Hydraulic Fitting Torque .............................................. 60

9.5 Wheel Lug Torque ...................................................... 60

10. Product Warranty ............................................... 61

11. Alphabetical Index .............................................62

LXT95 / LXT115

Log Trailer & Grapple Foreword

3

1.2 Delivery Inspection Report

Wallenstein Log Trailer & Grapple

To activate warranty, register your product at: www.wallensteinequipment.com

This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer.

The product manuals have been received by me and I have been

thoroughly instructed as to care, adjustments, safe operation,

and applicable warranty policy.

Customer

Address

City, State/Province, ZIP/Postal Code

( )

Phone Number

Contact Name

Model

Serial Number

Delivery date

I have thoroughly instructed the buyer on the equipment care,

adjustments, safe operation and applicable warranty policy and

reviewed the manuals.

Dealer

Address

City, State/Province, ZIP/Postal Code

( )

Phone Number

1.2.1 Dealer Inspection Report

Check hydraulic hoses

Check boom and grapple function

All grease points have been lubricated

Boom lock pin is installed

Check wheel lug nuts are properly torqued

Check all fasteners are tight

Check tire pressure

Hitch has retainer is installed

Check bunk posts, back stop

Check function of electric or surge brakes

Test all lights function as intended

Test function of adjustable tandem

Check trailer jack

Power Pack-equipped Models

Check hydraulic hoses

Check Hydraulic reservoir fluid level

Check engine oil, fuel levels. Check engine startup

Hydraulic Winch-equipped Models

Test winch function

Check winch rotation direction and speed

Foreword LXT95 / LXT115

Log Trailer & Grapple

4

01610

VIN/

NLV:

MODEL: ##########

#########

Manufactured by:

Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada

TYPE OF VEHICLE/TYPE DE VEHICLE:

TRA / REM

GAWR/PNBE (KG): GVWR/PNBV (KG):

###

DIMENSION- RIM/JANTE /ERIT : PNEU:

COLD INFL. PRESS/PRESS DE

CONFLA A FROID (PSI/LPC):

THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS

PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS

IN EFFECT ON THE DATE OF MANUFACTURE / CE VEHICLE EST

CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN

VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES

AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION.

###

### ###

###

1.3 Serial Number Location

Always provide the model and serial number of your Wallenstein

product when ordering parts or requesting service or other

information. The product information plate location is shown in

the illustration.

Record your product Model and Serial Number in the spaces

provided below for future reference.

Fig. 1 – Serial Number Plate Location (Typical)

Record Product Information Here

Model:

Serial Number:

LXT95 / LXT115

Log Trailer & Grapple Foreword

5

1.4 Types of Decals on the Machine

When getting familiar with the Wallenstein product, notice that

there are numerous decals located on the machine. There are

different types of decals for safety, information, and product

identification. The following section explains what they are for

and how to read them.

Safety Decals are pictorial with a yellow background and

generally two panel. They can be either vertical or horizontal.

Safety Notice Decals are pictorial with a blue background and

generally rectangular with single or multiple symbols. This decal

informs what Personal Protective Equipment is required for safe

operation.

Informative Decals are generally pictorial with a white

background and can vary in the number of panels. This type of

decal provides additional information to the operator or explains

the operation of a control.

Product Decals indicate machine model and serial number, and

other important information.

VIN/

NLV:

MODEL: ##########

#########

Manufactured by:

Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada

TYPE OF VEHICLE/TYPE DE VEHICLE:

TRA / REM

GAWR/PNBE (KG): GVWR/PNBV (KG):

###

DIMENSION- RIM/JANTE /ERIT : PNEU:

COLD INFL. PRESS/PRESS DE

CONFLA A FROID (PSI/LPC):

THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS

PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS

IN EFFECT ON THE DATE OF MANUFACTURE / CE VEHICLE EST

CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN

VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES

AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION.

###

### ###

###

Maintenance Decals have a green background and can vary to

the number of panels. This decal shows the type of maintenance

required and frequency interval.

See the section on safety signs for safety decal definitions.

For a complete illustration of decals and decal locations,

download the parts manual for your model product at

www.wallensteinequipment.com.

Foreword LXT95 / LXT115

Log Trailer & Grapple

6

2. Safety

2.1 Safety Alert Symbol

This Safety Alert Symbol means:

ATTENTION! BE ALERT!

YOUR SAFETY IS INVOLVED!

The Safety Alert Symbol identifies important safety messages

on the Wallenstein Product and in the manual.

When you see this symbol, be alert to the possibility of

personal injury or death. Follow the instructions in the safety

message.

2.2 Signal Words

The signal words DANGER, WARNING and CAUTION determine

the seriousness level of the warning messages in this manual.

The appropriate signal word for each message in this manual

has been selected using the following guidelines:

DANGER –

Indicates an imminently hazardous situation that, if not avoided,

will result in death or serious injury. This signal word is to be

limited to the most extreme situations typically for machine

components which, for functional purposes, cannot be guarded.

WARNING –

Indicates a potentially hazardous situation that, if not avoided,

could result in death or serious injury, and includes hazards that

are exposed when guards are removed. It may also be used to

alert against unsafe practices.

CAUTION –

Indicates a potentially hazardous situation that, if not avoided,

may result in minor or moderate injury. It may also be used to

alert against unsafe practices.

IMPORTANT – To avoid confusing equipment protection with

personal safety messages, a signal word IMPORTANT indicates

a situation that if not avoided, could result in damage to the

machine.

2.3 Why is SAFETY important?

Three Big Reasons:

• Accidents Disable and Kill

• Accidents Cost

• Accidents Can Be Avoided

YOU are responsible for the SAFE operation and maintenance of

your Wallenstein product. YOU must make sure that anyone who

is going to use, maintain or work around the machine is familiar

with the operating and maintenance procedures and related

SAFETY information contained in this manual. This manual

alerts you to all good safety practices that should be used while

using your Wallenstein equipment.

YOU are the key to safety. Good safety practices not only protect

you but also the people around you. Make these practices a

working part of your safety program. Be certain that EVERYONE

using this equipment is familiar with the recommended

operating and maintenance procedures and follows all the safety

precautions.

Do not risk injury or death by ignoring good safety practices.

2.4 Safety Rules

• The operator of this machine must be a responsible,

physically able person familiar with machinery and trained

in this equipment's operation.

• The operator must follow ALL Safety and

Operating instructions in this manual.

The most important safety device on this

equipment is a SAFE operator.

Safety

LXT95 / LXT115

Log Trailer & Grapple

Safety

7

• Provide instructions to anyone else

who is going to operate the machine.

This equipment is dangerous to anyone

unfamiliar with its operation.

• Review safety related items annually with all personnel who

will be operating or performing maintenance.

• Never consume alcohol or drugs while using this

equipment. Alertness or coordination can be affected.

Consult your doctor about using this machine while taking

prescription medications.

• Avoid loose fitting clothing, loose or uncovered long hair,

jewelry, and loose personal articles. These can get caught

in moving parts. Jewelry may also ground a live circuit.

• Keep a first-aid kit available for use

should the need arise and know how to

use it.

• Inspect and secure all shields before starting.

• Keep a fire extinguisher available for use should

the need arise and know how to use it.

• Do not expect a person who has not read and understood

all use and safety instructions to operate the machine. An

untrained operator is not qualified and exposes himself

and bystanders to possible serious injury or death. It is the

owner's responsibility to the operator to ensure familiarity

and understanding of the machine.

• Do not allow riders during transport.

• Do not risk injury or death by ignoring good safety

practices.

• Stay a minimum 20 ft (6 m) away from power lines. Power

lines as well as the surrounding air space which insulates

the line can be hazardous. Electricity can arc or jump

through the insulating air space. The higher the voltage, the

more likely it is for an arc to occur.

• Never swing a load if the operator's line of sight is

obstructed. Do not lift it higher than is necessary to provide

unobstructed vision for the equipment operator.

• Never use the machine until the operators have been

adequately trained in the safe operation of the machine and

have read and completely understand:

-Safety, operation and feature sections of this manual

-Each of the safety messages found on the safety signs

on the machine.

-Engine operator's manual (as equipped)

• Extend stabilizers to support and steady the trailer and

boom during loading or stacking. Keep the trailer attached

to the tow vehicle.

• Always wear appropriate PPE. This equipment includes but

is not limited to the following:

-A hard hat

- Heavy gloves

-Hearing protection

-Protective shoes with slip resistant soles

-Protective glasses, goggles, or face shield

• Train all operators to be familiar with equipment's operation.

The operator should be a responsible, properly trained and

physically able person familiar with machinery. If the elderly

are assisting with work, their physical limitations need to be

recognized and accommodated.

• Wear hearing protection on a full-time

basis. Prolonged exposure to loud noise

may cause permanent hearing loss!

-Noise over 85 dB on a long-term

basis can cause severe hearing loss.

-Noise over 90 dB adjacent to the

Operator over a long-term basis may

cause permanent, total hearing loss.

• When there are two or more operators, review and

understand a system of hand signals.

• Keep bystanders away at a safe distance at least 20 ft

(6 m) from stacking zone. Mark the zone with safety cones.

• Determine a safe work area / trailer location:

-Area must be clear of stones, branches or hidden

obstacles that might cause a tripping, hooking or

snagging hazard.

-Ground should be firm and level.

• Be aware of overhead hazards: branches, cables, electrical

wires.

• Use only in daylight or good artificial light.

• Be sure machine is properly stationed, adjusted and in

good operating condition.

• Ensure that all safety shielding and safety signs are

properly installed and in good condition.

• If fuel is on site, store it well away from the material pile .

• Perform the Pre-start Checks procedure before starting

work (see page 35).

2.5 Equipment Safety Guidelines

• Keep all shields in place. If shield removal becomes

necessary for repairs, replace it prior to use.

Safety LXT95 / LXT115

Log Trailer & Grapple

Safety

8

• Replace any safety sign or instruction sign that is not

readable or is missing. Location and explanation of safety

signs are on page 15.

• Do not modify the equipment in any way. Unauthorized

modification may result in serious injury or death and may

impair the function and life of the equipment. Unapproved

modifications void warranty.

• Never exceed the limits of machinery. If the ability to do a

job, or to do it safely is in question – DO NOT TRY IT.

• LXT95 Log Loader / Trailers are not intended for use or

transport on public roadways. For more information, see

Transporting on page 43.

2.6 Safe Condition

Throughout this manual, we talk about a 'Safe Condition'. What

this means is setting the machine in a state that makes it safe to

service or repair.

Place the machine in a Safe Condition before performing

any service, maintenance work or storage preparation by

performing the following:

Safe Condition

–Grapple is closed and resting on trailer

–Boom lock pin is installed

–Fuel valve is turned off (power pack equipped)

–Trailer load is secure

–Tow vehicle parking brake is applied. Engine stopped

2.7 Safety Training

Safety is a primary concern in the design and manufacture of

Wallenstein products. Unfortunately, efforts to provide safe

equipment can be wiped out by a single careless act.

• Learn the controls and how to stop the machine quickly in

an emergency. A person who is not aware of operation and

safety instructions is not qualified to use the machine.

• Make sure every operator:

-Reads and understands the operator's manual

-Is instructed in safe and proper use of the equipment

-Understands and knows how to perform the Safe

Condition procedure

• Train all new personnel and review instructions frequently

with existing workers. Be certain only a properly trained,

physically able person uses the machine. An untrained

operator can cause possible serious injury or death.

2.8 Hydraulic Safety

• Make sure that all the components in the hydraulic system

are kept in good condition and clean.

• Before applying pressure to the system,

make sure all components are tight, and

that lines, hoses and couplings are not

damaged.

• Do not attempt any makeshift repairs to the hydraulic lines,

fittings or hoses by using tapes, clamps or cements. The

hydraulic system operates under extremely high pressure.

Such repairs can fail suddenly and create a hazardous,

unsafe condition.

• Wear proper hand and eye protection

when searching for a high-pressure

hydraulic leak. Use a piece of wood

or cardboard as a backstop instead of

hands to isolate and identify a leak.

• If injured by a concentrated high-pressure stream of

hydraulic fluid, seek medical attention immediately. Serious

infection or toxic reaction can develop from hydraulic fluid

piercing the skin surface.

• Relieve pressure in the hydraulic circuit before working on

it.

Safety

LXT95 / LXT115

Log Trailer & Grapple

Safety

9

2.9 Welding Safety

• Welding repairs are to be performed by a trained welder

with proper service instructions. Know the material to

be welded and select the correct welding procedure and

materials (electrodes, rods, wire) that provide a weld metal

strength equivalent to the parent material.

• Work with extra care when welding, grinding or torch

cutting near flammable objects.

• Welding on painted surfaces releases dangerous fumes

and results in a poor weld joint that can result in failure and

potential accidents. Always remove paint from areas to be

welded.

• Heated paint gives of poisonous gases. Therefore, paint

must be removed from an area with a radius of at least

4" (10 cm) before carrying out welding, grinding or gas

cutting. In addition to the health hazard, the weld is of

inferior quality and strength if the paint is not removed.

Methods and precautionary measures when removing paint:

Blasting—use respiratory protective equipment and protective

goggles.

Paint remover or other chemicals—use a portable air extractor,

respiratory protective equipment and protective gloves.

Grinding—use a portable air extractor, respiratory protective

equipment and protective gloves and goggles.

2.10 Tire Safety

• Failure to follow proper procedures when mounting a tire on

a wheel or rim can produce an explosion which may result

in serious injury or death.

• Do not attempt to mount a tire unless you have the proper

equipment and experience to do the job.

• Have a qualified tire dealer or repair service perform

required tire maintenance.

• When replacing worn tires, make sure they meet the

original tire specifications. Never undersize.

2.11 Gas Engine Safety

CAUTION!

Before starting the engine, review the safety,

operating, and maintenance instructions in the

engine manual.

W019

• DO NOT run engine in an enclosed area. Exhaust gases

contain carbon monoxide, which is an odorless and deadly

gas.

• DO NOT place hands or feet near moving or rotating parts.

• DO NOT store, spill, or use gasoline near an open flame,

or devices such as a stove, furnace, or water heater which

use a pilot light or devices which can create a spark.

• DO NOT refuel indoors where area is not well ventilated.

Outdoor refueling is preferred.

• DO NOT refuel while engine is running. Stop engine and

allow to cool for five minutes before refueling. Store fuel in

approved safety containers.

• DO NOT remove fuel tank cap while engine is running.

• DO NOT operate engine if gasoline is spilled. Move machine

away from the spill and avoid creating any ignition until

gasoline has evaporated.

• DO NOT smoke while filling fuel tank.

• DO NOT choke carburetor to stop engine. Whenever

possible, gradually reduce engine speed before stopping.

• DO NOT tamper with engine governor springs, governor

links or other parts which may increase the governed speed

as set by the original equipment manufacturer. Engine

overspeed can result in injury.

• DO NOT check for spark with spark plug or spark plug wire

removed.

• DO NOT crank engine with spark plug removed. If engine is

flooded, crank until engine starts.

• DO NOT strike flywheel with a hard object or metal tool as

this may cause flywheel to shatter in operation. Use proper

tools to service engine.

• DO NOT operate engine without a muffler. Inspect

periodically and replace if necessary. If engine is equipped

with a muffler deflector, inspect periodically and replace if

necessary with correct deflector.

• DO NOT operate engine with an accumulation of grass,

leaves, dirt or other combustible materials in the muffler

area.

• DO NOT use this engine on any forest covered, brush

covered, or grass covered unimproved land unless a spark

arrester is installed on the muffler. The arrester must be

maintained in effective working order by the operator. In the

state of California, the above is required by law (Section

4442 of the California Public Resources Code). Other states

may have similar laws. Federal laws apply on federal land.

• DO NOT touch hot muffler, cylinder or fins because contact

may cause burns.

• DO NOT run engine with air cleaner or air cleaner cover

removed.

Safety LXT95 / LXT115

Log Trailer & Grapple

Safety

10

Be sure to:

• Remove the wire from the spark plug when servicing

the engine or equipment to prevent accidental starting.

Disconnect the negative wire from the battery terminal if

equipped.

• Keep cylinder fins and governor parts free of grass and

other debris which can affect engine speed.

• Examine muffler periodically to be sure it is functioning

effectively. A worn or leaking muffler should be repaired or

replaced as necessary.

• Use fresh gasoline. Stale fuel can gum carburetor and

cause leakage.

• Check fuel lines and fittings frequently for cracks or leaks.

Replace if necessary.

2.12 Winch Safety

This information pertains to the winch accessary, if equipped.

Refer to winch manual included with your machine for further

information.

WARNING!

Synthetic rope that fails under tension can snap

back with great force causing injury or death.

Avoid sudden jerks, quick starts or stops. Start

slowly and smoothly. Replace if kinked, badly

frayed, has knots, cuts, or broken strands.

W095

• Never stand in line with the path of a rope under tension.

Stand to the side to activate the winch. If a rope breaks

under tension, it can snap back in an unpredictable

direction with great force. The recoil may cause injury or

death to a person in its path.

• Always keep hands clear of winch rope, hook loop, hook

and fairlead opening during installation, operation, and

when spooling in or out. Never touch winch rope or hook

while under tension or under load.

• Always be certain the anchor you select can withstand the

load and the strap or chain cannot slip.

• Never engage or disengage clutch if winch is under load,

winch rope is in tension or drum is moving.

• Check rope condition before using winch. Rope may break

during operation if knotted, has broken strands, or sharp

kinks. Replace rope if damaged. Do not touch rope during

operation.

• Do not allow anyone within 20 ft (6 m) of logs when

winching. Logs can roll in unpredictable ways.

• Wind the rope under load. Rope does not wind in properly

with no load.

• Check that the winching trail is clear of obstructions so logs

can be winched in easily.

• Never exceed a winching angle of ±25° from the centerline

of the machine. If unsure of winch angle, reposition

machine or use a snatch block. Whenever possible winch

in line with the machine.

Safety

LXT95 / LXT115

Log Trailer & Grapple

Safety

11

2.13 Grapple Boom Safety

Operator Safe Area

In certain cases where the boom is fully retracted and handling

an 8 ft (2.4 m) log, it is possible to create a collision hazard with

the operator at the control station. Follow these important points

to keep operators and workers safe from potential hazards.

• Create a 90° operator safety zone based on the position

of your work station, and material stack. Never move the

grapple or material into the operator safe zone.

• Rotate the operator console so it is opposite the work area.

If work area is on the left of the trailer, position the control

station on the right of the trailer.

• Always be aware of the position of the boom and material

being handled.

• Always be aware of overhead hazards, modify your work

zone to take these hazards into account:

-Telephone lines

-Tree branches

-Roof overhang

-Wash lines, ropes or cables

-Power lines – stay a minimum 20 ft (6 m) away.

• A Safe Area must be designated for workers on foot near

this equipment.

• The boundaries of a designated Safe Area must be

communicated to all workers within and near the Work

Zone.

Work Zone

Injury may occur from heavy material falling / dropping or

material on a rotating boom creates a collision hazard if workers

or bystanders are inside the working zone. Follow these

important points to keep workers and bystanders safe from

potential hazards:

• A Work Zone includes any area where work with this

grapple is done and can include the traveled portion of a

road if being used as a landing.

• Create a 20 ft (6 m) radius work zone perimeter, clearly

marked with safety cones.

• Workers and bystanders should never approach the grapple

while in operation without first signaling the operator.

• Work being done in a Work Zone in a forestry operation

must be planned and the work area must be located,

constructed, maintained, and operated to ensure that:

-Logs can be moved safely in the area

-Log piles and equipment used to handle the logs do not

become unstable or otherwise create a hazard

-Workers can work in locations clear of moving logs and

equipment

-Workers are not exposed to incoming or runaway logs

or other debris

-The area is kept free from buildup of bark and other

debris to the extent that it would pose a risk to workers

-An effective method of dust control is used and

maintained

• Log piles must, to the extent practicable, be located on

stable and relatively level ground.

• Log piles must not be higher than the safe operating reach

of the excavator being used to handle the logs.

Safety LXT95 / LXT115

Log Trailer & Grapple

Safety

12

1. Operator Safe Area

Create a Safe Area for the operator and

coworkers based on the work station and

boom position. The area outside of the

Work Zone is designated a Safe Area for

coworkers.

2. Work Zone

Injury may occur from heavy material

falling / dropping in this area. Material on a

rotating boom creates a collision hazard if

workers or bystanders are inside the Work

Zone.

Place safety cones around the area to

warn others.

10 ft (3 m)

2

1

01611

Fig. 2 – Operator Work Station Kept Opposite Work Area

Safety

LXT95 / LXT115

Log Trailer & Grapple

Safety

13

2.15 Sign-Off Form

Anyone using this machine must read and thoroughly

understand all Safety, Operation and Maintenance information

in this manual. An untrained operator should never use this

machine.

To help document this training, the sign-off sheet provided

below can be used.

Make periodic reviews of Safety and Operation a standard

practice for all operators. Review again at the startup of every

season.

The design and manufacture of this product conforms to relative

provisions in the following standards:

ASABE S318 Safety for Agricultural Field Equipment

ISO 3600 Operator’s Manual – Machinery for Agriculture,

Forestry & Lawn Equipment

Sign-off Form

Date Owner Employee

Safety LXT95 / LXT115

Log Trailer & Grapple

Safety

14

2.16 Safety Sign Explanations

The top (or left-hand) panel on the decal shows the potential

hazard.

The bottom (or right-hand) panel shows how the hazard is

avoided.

Hazard

How to avoid the

hazard

Practicing good safety means becoming familiar with safety

signs and warnings and being aware of the situations that

require alertness.

Think SAFETY! Work SAFELY!

Fig. 3 – Safety Decal Locations (LXT95 model shown, however LXT115 is same)

50 ft

(15 m)

01839

2

3

4

8

1

Safety

LXT95 / LXT115

Log Trailer & Grapple

Safety

15

01614

5 6

3 7

Fig. 4 – Safety Decal Locations (LXT95 model shown, however LXT115 is same)

Safety LXT95 / LXT115

Log Trailer & Grapple

Safety

16

1. WARNING!

Serious injury or death from

electrocution could occur!

Stay 50 ft (15 m) or more away from

overhead electrical cables. Electrocution

is possible without direct contact

(arcing).

50 ft

(15 m)

2. WARNING!

Risk of injury from collision with

material in the grapple resulting in

crushing or impact injuries!

Always be aware of the boom position

and material in the grapple. Keep workers

and bystanders clear.

3. WARNING!

Risk of injury from pinch hazards!

Be aware of the position of the boom and

grapple to prevent injury from moving

parts.

Be aware of boom and stabilizer position

as control panel moves with rotating

boom.

4. CAUTION!

Refer to the operator's manual. Read

ALL operating instructions in the

manual. Learn the meaning of ALL

safety signs on the machine before

operating it!

The best safety feature is an informed

operator.

5. WARNING!

Hydraulic fluid under pressure! Risk of

high-pressure fluid being injected under

the skin!

Never check for leaks with your hand.

Use a piece of wood or cardboard

instead. Keep clear of oil leaks that are

under pressure.

6. WARNING!

Risk of collision hazard with an

unsecured boom!

Install boom lock pin before transporting

to keep boom secured.

Safety

LXT95 / LXT115

Log Trailer & Grapple

Safety

17

7. Caution!

Hydraulic fluid under pressure. In the

event of a leak, shut machine down. Do

not check for leaks with bare hands. Wear

proper hand and eye protection when

searching for a high-pressure hydraulic

leak.

8. Warning!

Risk of cancer or

reproductive harm.

The machine materials contain chemicals or machine

operation may produce gases or dust that are identified by the

state of California as causes of cancer, birth defects, or other

reproductive harm.

This warning is required by the state of California, USA to

comply with Proposition 65: the Safe Drinking Water and Toxic

Enforcement Act of 1986.

2.17 Information Decals

Tie Down Point

This decal indicates a tie-down point

on the trailer frame.

Recommended Speed Limit

This decal indicates the

maximum recommended

highway speed of

50 mph (80 km/h) for

this trailer.

IMPORTANT! If parts are replaced that have safety signs on

them, new signs must be applied. Safety signs must always

be replaced if they become damaged, are removed, or

become illegible.

Safety signs are included in the product decal kit available from

your authorized dealer. Decals are not available separately.

2.18 Replacing Damaged Safety Signs

Replace any safety sign that is damaged or missing. If a safety

sign is attached to a part that is replaced, install a safety sign

on the replacement part. Replacement safety signs are available

from your authorized distributor, dealer parts department, or

Wallenstein Equipment.

Procedure

Installation area must be clean and dry. Make sure the surface is

free of grease or oil. Ambient temperature must be above 50 °F

(10 °C).

Determine exact position before removing the

backing paper on the decal.

1. Peel the decal off the backing sheet.

2. Align the decal with an edge on the machine if possible.

3. Starting on one edge, carefully press the center of the

exposed sticky backing in place, smoothing it out as you

work from one side to the other.

4. Use a squeegee, credit card or similar to smooth it out.

Work from one end of the decal to the other end.

Small air pockets can be pierced with a pin and smoothed out

using the piece of sign backing paper.

Safety LXT95 / LXT115

Log Trailer & Grapple

Safety

18

3. Familiarization

3.1 Training

Each operator must be trained in the proper set-up and

operating procedures prior to being allowed to operate the

machine.

1. Review control location, function and movement directions.

2. Move the unit to a large open area to allow the operator

to become familiar with control function and machine

response.

3. When a new operator is familiar and comfortable with

the machine, they can proceed with the work. Do not

allow untrained operators to use the machine. They can

endanger themselves and others or damage property and

the machine.

3.2 Job Site Familiarization

It is the responsibility of the operator to be thoroughly familiar

with the work site prior to starting. Prevent the chance or

possibility of problems or accidents by not being in the situation

to start with. Some items the operators should check include

but are not limited to:

1. Avoid close or cramped work spaces. Be sure there is

sufficient space and clearance for machine operation.

2. Organize the working area to minimize work cycles.

3. Position the machine so prevailing winds blow engine

exhaust fumes away from operator's station.

3.3 Operator Orientation

IMPORTANT! The directions for left-hand, right-hand,

backward and forward mentioned throughout this manual

are determined when sitting in the tractor seat, facing the

direction of forward travel.

FWD

01615

Familiarization

LXT95 / LXT115

Log Trailer & Grapple

Safety

19

3.4 Machine Components

1

2

3

4

5

6

7

8

9

10

11

12

01618

LXT95

01619

LXT115

1234

5

6 7

8

9

10

11

12

13

Fig. 5 – LXT Trailers

LXT95

1. Bunk Posts–Removable, Self-centering

2. Sliding Axle (Hydraulic)

3. Safety Back Guard

4. Boom / Grapple Mount

5. Clevis Hitch

6. Safety Chains

7. Swivel Jack

8. Power Pack Mount

9. 27 x 10.5 x 15 – 8 ply Tires

10. Walking Beam Axle

11. Hydraulic Surge Brakes

12. Trailer Bed

LXT115

1. Safety Chains

2. Hitch Coupler

3. Hydraulic Articulated Drawbar (Option)

4. Boom / Grapple Mount

5. Safety Back Guard

6. Bunk Posts–Removable, Self-centering

7. Trailer Bed

8. Highway Lights

9. ST235-80R16 LRE Tires

10. Walking Beam Axle

11. Electric Brakes

12. Trailer Breakaway Switch

13. Drop Leg Jack

Familiarization LXT95 / LXT115

Log Trailer & Grapple

20

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