PREFACE
Thank you for selecting a . We wish you many miles of Hero MotoCorp Passion Pro
continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine machine, Hero MotoCorp Passion Pro
proper care and maintenance are essential for trouble-free operation and optimum
performance.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety & IV
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘Passion Pro’ COMPLIES WITH THE LATEST EMISSION NORMS.
Pg. No.Pg. No.
CONTENTS
Pg. No.
VEHICLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
îProtective apparel 5
SAFE RIDING TIPS 6
îImportant safety information 4
ACCESSORIES & MODIFICATIONS 7
VEHICLE SAFETY 4
TIPS FOR HEALTHY ENVIRONMENT 8
VEHICLE VIEWS 9
PARTS FUNCTION 12
ANTI-THEFT TIPS 7
îInstruments & Indicators 12
RIDING 23
îLeft handlebar controls 14
îSeat lock/Helmet hanger 20
BRAKING/PARKING 24
îMaintenance safety/Safety precautions 26
îSteering lock/i3s (idle stop start system) 16
îFuel valve 18
STARTING THE ENGINE 22
MAINTENANCE 25
TOOL KIT/FIRST AID KIT 24
îImportance of maintenance 25
îSide stand indicator/Switch 17
îFuel tank 19
îIgnition switch 13
îRight handlebar controls 15
PRE-RIDE INSPECTION 21
îService reminder indicator 14
îFuel gauge/odometer/trip meter 14
îEngine oil replacement process 30
îDrive chain 38
îAir cleaner 33
îAir cleaner drain tube 34
WASHING THE VEHICLE 52
îMaintenance schedule 27
îOil filter screen & centrifugal filter 31
îSpark plug 32
îDrive chain slider 40
îFuse replacement 48
îClutch 37
îStop lamp switch 48
îTyres 44
îBattery 46
îEngine oil/Engine oil top up process 30
îBrakes 41
îThrottle operation/Valve clearance 35
îCarburetor (idle speed) 37
îSide stand 49
îHeadlamp adjustment 49
îSuspension 50
îFront wheel removal 50
îRear wheel removal 52
CATALYTIC CONVERTER 53
WARRANTY DETAILS
ZONAL/REGIONAL/AREA OFFICES
ROAD SIGNS 57
EVAPORATIVE EMISSION CONTROL 53
HERO GENUINE PARTS
BASIC TROUBLESHOOTING 55
VEHICLE IDENTIFICATION
1
Model: Passion Pro
VIN
Cast wheel/Kick start/Drum
Spoke wheel/Kick start/Drum
Variants
Cast wheel Electric start// Drum/i3s
Spoke / Drum/i3s wheel Electric start/
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
Engine No.
Location: Stamped on the lower side of the
left crankcase.
HA10AB
HA10AB
HA10AC
HA10AC
Engine
MBLHAW01#########
HA10AC#
#######
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with Legal & Insurance Departments.
VIN: MBLHAW01#########
Engine No.: HA10AC########
MBL HAW01 #
Manufacturer
code Vehicle
Description Model Year
#
Check
Digit
## #####
Plant
Code Month of
Manufacturing Production
Serial Number
HA10AC # #
Engine
Description Year of
Manufacturing Assembly Plant
# #####
Month of
Manufacturing Serial Number
HAS01
HAC01
HAN01
HAW01
2
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
1980 mm
765 mm
1075 mm
1235 mm
795 mm
165 mm
112 kg (Kick start/Drum/Spoke wheel)
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front Suspension
Rear Suspension
1.05 litres at disassembly and 0.85 litre at draining
12.5 litres
1.0 litre (Usable)
163±1.75 ml
6.15 8.36 Ps 0 kW ( ) @ 8 00 r/min
0.82 gf-m 8.0 N-m 5 k ( 5 ) @ 000 r/min
50.0x49.5 mm
9.9:1
97.2 cc
0. -0. mm6 7
0. mm 10
0.1 mm0
1400 100 ± r/min
Telescopic Hydraulic Shock Absorbers
Swingarm with 5 step adjustable Hydraulic
Shock Absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CR7HSA, BOSCH-UR4AC,
Champion-PRZ9HC (Federal Mogul)
PRODUCT SPECIFICATION
113 kg (Kick start/Drum/Cast wheel)
115 kg (i3S/Electric start/Drum/Spoke wheel)
116 kg (i3S/Electric start/Drum/Cast wheel)
3
PRODUCT SPECIFICATION SPECIFICATIONSITEM
*MFR stands for Multi-Focal Reflector
**MF stands for Maintenance Free
12V-5/21W-*MFR
Trail length 85 mm
Tyre size 2.75x18-4PR/42P
3.00x18-6PR/52P
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Side stand indicator
Fuse
3.722 (67/18)
3.071 (43/14)
3.181 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
**MF Battery, ETZ-3:12V-3Ah (Kick Start),
12V-3Ah/ETZ-4 (Electric Start)
115 W
Kick/Electric Start (Optional) [i3s idle stop start system]
7A/10A (Kick start), 10A/15A ( Electric start)
Transmission
Electricals
Spoke Wheel/Cast Wheel (Optional)
Spoke Wheel/Cast Wheel (Optional)
Front Wheel
Rear Wheel
nd
2
Brakes Dia. 130 mm (Internal expanding shoe type)
Dia. 130 mm (Internal expanding shoe type)
Front (Drum type)
Rear (Drum type)
12V-35/35W Trapezoidal Halogen Bulb-*MFR
L.E.D.
L.E.D.
12V-3.0W
L.E.D.
12V-1.12W
L.E.D.
12V-10Wx4 (Amber bulb) with clear lens- MFR*
Caster 26°
L.E.D.
i3s indicator
@ 5000 r/min
Your vehicle can provide many years of
service and pleasure if you take responsibility
for your own safety and understand the
challenges you can meet on the road.
There is much that you can do to protect
yourself when you ride. You will find many
helpful recommendations through out this
manual. Following are a few that we consider
most important.
Even if you have ridden other motorcycles,
practice riding in a safe area to become
familiar with how this vehicle works and
handles, and to become accustomed to the
vehicle's size and weight.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your pillion are both wearing an
approved vehicle helmet and protective
apparel. Instruct your pillion on holding onto
the grab rail or your waist, leaning with you in
turns, and keeping their feet on the footrest,
even when the vehicle is stopped.
It is a proven fact, Helmet significantly reduces
the number and severity of head injuries. So
always wear a helmet and make sure your pillion
rider does the same. We also recommend that
you wear eye protection, sturdy boots, gloves
and other protective gear.
Before riding your vehicle
Always wear a helmet
IMPORTANT SAFETY INFORMATION
VEHICLE SAFETY
Take time to learn & practice your vehicle
Riding under the influence of alcohol or drugs
is dangerous. Alcohol can reduce your ability
to respond to changing conditions and reduce
the reaction time. Do not drink and ride.
Always pay due attention to other vehicles
around you, and do not assume that other
drivers see you. Be prepared to stop quickly or
perform an evasive maneuver.
Ride within your limits
Make yourself easily visible
Pushing the limits is another major cause of
vehicle accidents. Never ride beyond your
personal abilities or faster than conditions
demand. Remember that fatigue and
negligence can significantly reduce your ability
to make good judgements and ride safely.
Some drivers do not see because motorcycles
they are not looking for them. To make yourself
more visible, wear bright reflective clothing,
position yourself so that others can see you,
signal before turning or changing lanes, and use
horn which will help others to notice you.
Keep your vehicle in safe condition
For safe riding, its important to inspect your
vehicle before every ride and perform all
recommended maintenance. Never exceed
load limits, and use accessories that have been
recommended by Hero MotoCorp for this
vehicle.
Ride efensivelyd
Do not drink and ride
4
Your Helmet is your most important piece of
riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and securely.
A bright coloured helmet can make you more
noticeable in traffic, as can reflective strips.
An open-face helmet offers some protection,
but a full-face helmet offers more. Always
wear face shield or goggles to protect your
eyes and help your vision.
In addition to a helmet and eye protection, we
also recommend:
Helmets and eye protection
îA two wheeler riding suit or jacket for
comfort as well as protection. Bright
coloured reflective clothing can help make
you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.
Additional riding gear
îLeather gloves to keep your hands warm
and help prevent blisters, cuts, burns, and
bruises.
îSturdy boots with non-slip soles to help
protect your feet and ankles.
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether
it is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable
laws and regulations if another person or
vehicle is involved in the crash.
PROTECTIVE APPAREL
If you are involved in a crash
If you decide to continue riding, first evaluate
the condition of your vehicle. If the engine is
still running, turn it off. Inspect for fluid leaks,
check the tightness of critical nuts and bolts,
and check the handlebar, brake levers, brakes,
and wheels. Ride slowly and cautiously. Your
vehicle may have suffered damage that is not
immediately apparent. Have your vehicle
thoroughly checked at a qualified service
facility as soon as possible.
For your safety, we strongly recommend that
you always wear an approved helmet (ISI
marked), eye protection, boots, gloves, long
pants and a long sleeve shirt or jacket
whenever you ride. Take care of loose/
hanging clothes while solo/pillion riding.
Although complete protection is not possible,
wearing proper gear can reduce the chance of
injury when you ride.
Following are suggestions to help you choose
proper riding gear.
5
îNot wearing a helmet increases the chance of
serious injury or death in a crash.
îBe sure you and your pillion always wear a
helmet, eye protection and other protective
apparel when you ride.
WARNING
!!
SAFE RIDING TIPS
Do's:
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îRide defensively and at a steady speed
(between 40-50 km/hr).
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 57).
îDuring night time, dip headlamps of your
vehicle for oncoming traffic, or when
following another vehicle.
îGive way to others on the road and signal
before you make a turn.
îAlways conduct simple pre-ride inspection
(page 21).
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îTo stop the vehicle (in IBS), press the rear
brake pedal for the application of front and
rear brakes simultaneously. However, for
more effective braking, use both brakes
simultaneously, keeping throttle in the
closed position.
îTightly wrap loose/hanging clothes & avoid
entangling with moving parts.
îGet your vehicle serviced regularly by the
Authorised Hero MotoCorp workshop.
îBefore riding make sure in which mode you
are riding whether with i3s switch “ON’ or
“OFF”.
Don't:
îNever ride under the influence of alcohol or
drugs.
îNever use cell phone while riding the
vehicle.
îNever shift gears without disengaging the
clutch and closing the throttle.
îNever touch any part of the hot exhaust
system like muffler.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îDo not litter the road.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îAvoid sudden acceleration, braking and
turning of your vehicle.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever take your hands off the steering
handle while riding.
6
îPark your vehicle in a locked garage
whenever possible.
ADDRESS: _______________________________________
PHONE NO : _____________________________________
îAlways lock the steering and never leave the
key in the ignition switch.
We strongly advise you not to remove any
original equipment or modify your vehicle in
any way that would change its design or
operation. Such changes could seriously
impair your vehicle's handling, stability and
braking, making it unsafe to ride. Removing or
modifying your lamps, mufflers, emission
control system or other equipment can also
make your vehicle illegal.
Modifications
ANTI-THEFT TIPS
îPut your name, address and phone number
in this Owner's Manual and keep it in your
vehicle at all times.
NAME: _____________________________________________
îMany times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
_______________________________________________________
_______________________________________________________
_______________________________________________________
îUse an additional anti-theft device of good
quality.
7
îFollow all instructions in this owner's
manual regarding accessories and
modifications.
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
WARNING
!!
ACCESSORIES & MODIFICATIONS
Modifying your vehicle or using non-Hero
MotoCorp accessories can make your vehicle
unsafe. Before you consider making any
modifications or adding an accessory, be sure
to read the following information.
îDo not pull a trailer or sidecar with your
vehicle. This vehicle was not designed for
these attachments, and their use can
seriously impair your vehicle's handling.
Accessories
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
îBe sure electrical equipment does not
exceed the vehicle's electrical system
capacity (page 3). A blown fuse can cause
a loss of lights.
TIPS FOR HEALTHY ENVIRONMENT
8
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL Grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
îsHero MotoCorpGenuine pares: Always insist on genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
îpEmission ollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
îsHero MotoCorpRegular ervicing: Get your vehicle serviced at an Authorised workshop,
as per the service schedule, for an optimum performance and keep the emission level under
check.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective s, excessive noise will cause headaches and discomfort.muffler
îs r pFuel aving & educe ollution: Switch "OFF" the engine while waiting at traffic signal points
to save fuel and reduce pollution, if the waiting period is long.
9
(8) Neutral indicator
(11) Turn signal indicator
(1) Horn switch
(10) Speedometer
(3) Clutch lever
(6) Dimmer switch
(7) Side stand indicator
(2) Turn signal switch
(4) Passing switch
(9) High beam indicator
(5) Rear view mirror
(20) Fuel tank cap
(13) i3s indicator (optional)
(12) LCD panel
(14) Reset button
(15) i3s switch (optional)
(21) Leg guard
(16) Front brake lever
(18) Electric starter switch (optional)
(19) Ignition switch with steering lock
(17) Throttle grip
*Accessories and features shown may not be part of standard fitment.
16
17
18
19
20
21
610 14
13
11
789
1
5
2
4
TOP VIEW VEHICLE VIEWS
15
12
3
10
(1) Fuel valve
(2) Carburetor
(4) Rider foot rest
(5) Main stand
(3) Gearshift pedal
(6) Side stand (10) Rear reflex reflector
(11) Tail/Stop lamp
(7) Left side cover
(9) Rear turn signal lamp
(8) Saree guard with women
pillion step
(12) Rear grip
(14) Side stand switch
(1 ) Front turn signal lamp5
(13) Seat lock/Helmet hanger
(16) Front reflex reflector
15
10
11
LEFT SIDE VIEW VEHICLE VIEWS
12
13
14
124567 9
8
3
*Accessories and features shown may not be part of standard fitment.
16
VEHICLE VIEWS
11
(1) Pillion foot rest
(2) Battery compartment (inside)
(4) Rider foot rest
(3) Kick starter pedal (8) Front suspension
(7) Starter motor (optional)
(5) Rear brake pedal
(6) Oil level dipstick
(12) Rear suspension
(9) Headlamp
(11) Seat
(10) Front visor
RIGHT SIDE VIEW
12
8
9
10
1234568
7
*Accessories and features shown may not be part of standard fitment.
11
PARTS FUNCTION
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
12
Sl. No. Description Function
Indicates approximate fuel quantity in the form of
digital segments. The fuel gauge segments will swing
to the maximum scale on the fuel gauge LCD panel
once when the ignition switch it turned "ON"
(10) Side stand indicator Light glows when the vehicle is parked on the side stand
(11) High beam indicator Light glows when headlamp is in “Hi” Beam
(2) Speedometer Indicates driving speed
(1) Neutral indicator Light glows when vehicle is in neutral
(3) Turn signal indicator Flashes when turn signal switch is operated
(8) Reset button To reset the tripmeter to zero before starting a new trip
(7) Service reminder indicator Displays when the next service is due (page 14)
(4) Fuel gauge
5
3
7
4
8
6
11
1 2
9
10
(9) i3s indicator Indicator glows for few seconds and turns “OFF”
indicating that i3s system is functional
(5) Tripmeter Shows the distance travelled during a trip
(6) Odometer Shows accumulated distance travelled.
13
“OFF” Position/
Lock Open
“LOCK” Position
Ignition switch
2
1
3
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
The engine can be started, Turn signal lamps,
Horn, Tail/Stoplamp and Passing Switch can be
operated. Fuel Gauge, Odometer and Tripmeter
reading will be functional.
Key cannot be removed
Engine cannot be started and no electrical
system will be functional. Key can be removed
Key can be removed
Key Removal
Steering can be locked.
FunctionKey Position
“LOCK”
“ON” ( )
“OFF”( )
“ON” ( )
position
“OFF”( )
position/
Lock open
The fuel gauge (1) is of a Liquid Crystal
Display (LCD) type.
Fuel gauge
The approximate amount of fuel quantity
available in the fuel tank is indicated by the
number of segments (2) in the display.
Odometer
If only one segment (3) is displayed and
blinks, this indicates that the fuel quantity is
low and is in reserve. The fuel tank should be
refilled as soon as possible.
pressing the RESET button (6).
The Service Reminder Indicator (7) is to
indicate user to bring the vehicle to an
Authorised Hero MotoCorp workshop for
The Tripmeter (5) shows distanced traveled
per trip. The Tripmeter can be reset to zero by
Service reminder indicator
The Odometer (4) shows accumulated
distance traveled.
Tripmeter
service. The indicator shall start blinking when
the vehicle covers kilometers as specified in
the maintenance schedule. The indicator will
keep on blinking throughout the kilometer
interval for a particular service and will stay
‘‘ON’’ thereafter.
The ervice eminder ndicator can be reset at s r i
an workshop.Authorised Hero MoroCorp
2
1
1. Passing switch
LEFT HANDLEBAR CONTROLS
Functions in DC when the passing switch (1)
knob is pressed in the following condition.
îHeadlamp switch is “ON” but on low beam.
Gives an indication for passing ahead.
(1) Fuel gauge (2) Segments
2
1
(1) Fuel gauge (2) Segments
NOTE
NOTE
After getting the vehicle serviced, make sure that
the Service Reminder Indicator has been reset.
14
536
4
7
(3) Segment (4) Odometer (5) Tripmeter
(6) Reset button (7) Service reminder indicator
Ensure starter switch (1) is operated when the
vehicle is in neutral gear. If the vehicle is
engaged in gear press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
Press the switch to operate the horn.
4. Horn switch
(1) Electric Starter Switch (For electric
start variant)
RIGHT HANDLEBAR CONTROLS
inside.
5. Clutch Switch (For electric start variant)
There is a clutch switch provided for the safety
of the rider. The vehicle cannot be started by
electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
IMPORTANT: To switch “OFF” the turn
signal after completing the turn, gently push
Shift the turn signal knob sideways for
right/left indications and leave it to come back
to its normal position on its own.
3. Turn signal lamp switch
Select “ ” for high beam and “ ” for
low beam.
2. Dimmer switch
3
4
15
(1) Electric starter switch (2) i3s switch
2
5
1
1
2
2. i3s Switch (For i3s variant)
There is an i3s switch provided to enable (2)
the rider for turning i3s mode “ON” or “OFF”
based on the traffic conditions.
(3) Turn signal lamp switch (4) Horn switch
(1) Passing switch (2) Dimmer switch
(5) Clutch switch
the engine and let it idle for 2-3 minutes.
16
îDuring electric or clutch start, the engine will
cut-off if engine reaches 900 r/min if the
relay is engaged for more than 5 seconds.
îNever hold electric starter switch
continuously more than 5 seconds as
continuous cranking of engine will drain the
battery.
CAUTION
!!
(1) i3s switch
(2) i3s indicator
2
1
STEERING LOCK
Steering lock with Ignition switch, turn the
ignition key (1) to "OFF" position & turn the
handle bar towards left or right & push the key
downwards & turn towards "LOCK” position.
After locking take out the key.
1
(1) Ignition key
i3s indicator (2) will glow on the speedometer
console for 2 seconds and turn “OFF”. Start
i3s (IDLE STOP START SYSTEM)
Keep the i3s switch (1) to “OFF” position.
Turn the ignition key to “ON” position. the
Starting & Warm up the engine:
NOTE
îThe engine will stall if the i3s switch is in
“ON” position during warmup.
îUse choke during cold conditions.
17
While driving in a traffic jam/or very dense
traffic where the vehicle has to encounter a
stop and go situation, the i3s switch can be
changed to “OFF” position. Once this is done,
the i3s system will not work and the vehicle
will be in normal operating conditions as other
vehicles and no special functions will be
performed.
Initial Activation of the i3s system:
Keep the i3s switch (1) to “ON” position.
Turn the Ignition key to “ON” position. The
i3s indicator (2) on the speedometer console
will glow for 2 seconds and turn “OFF”. Start
the vehicle and allow the engine to run in
neutral gear position with the r/min less than
2000 r/min. The engine will cut off in 30
secs. After the rst stop start every subsequent fi
stop will be in 5 secs.
In this condition, the engine can be restarted
either with kick or electric start only.
Driving with i3s Switch in “ON”
position:
Driving with i3s Switch in “OFF”
position:
While driving, if the engine is kept idling (while
waiting in a traf c signal), the engine will cut off fi
in 5 secs. (The vehicle should be in neutral at
less then 2000 r/min with clutch lever/throttle
is in released position) By pressing the clutch
lever, the engine will start again and gear can be
engaged to move the vehicle.
NOTE
îIf the battery voltage is low, the i3s system
will not work. The i3s indicator on the
speedometer console will start to blink, if the
r/min is less than and the i3s 2000 r/min
indicator goes off if the r/min is more than
2000 r/min. The vehicle will be in normal
operating conditions as other vehicles and
no special functions will be performed.
îIf the vehicle is driven without battery or with
the dead battery, the i3s system will not
work. The i3s indicator on the speedometer
console will start to glow continuously. The
vehicle will be in normal operating
conditions as other vehicles and no special
functions will be performed.
îDuring electric or clutch start, the engine will
cut-off
·if engine reaches 900 r/min
·if the relay is engaged for more than 5
seconds.
SIDE STAND INDICATOR/SWITCH
For the safety of the customer a side stand
indicator (1) is provided.
When the vehicle is parked on side stand
(Ignition switch “ON”), an indicator glows in
the speedometer panel.
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