Super Recycler Lawn Mower

Toro Super Recycler Lawn Mower User manual

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  • What is the purpose of this manual?
    What are the general safety precautions to consider when using the lawn mower?
    What is the purpose of the safety decals and instructions on the lawn mower?
    What is the manufacturer's mark decal indicating?
    What does the handle position adjustment decal convey?
FormNo.3408-875RevA
SuperRecycler
®
LawnMower
ModelNo.20381—SerialNo.400000000andUp
ModelNo.20384—SerialNo.400000000andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintendedto
beusedbyresidentialhomeowners.Itisdesignedprimarily
forcuttinggrassonwell-maintainedlawnsonresidential
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
1
g026368
g026368
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
ThissparkignitionsystemcomplieswithCanadianICES-002.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
willbesignicantlylower.Gotowww.Toro.comtoview
specicationsonyourmowermodel.
Important:Ifyouareusingthismachineabove1500m
(5,000ft)foracontinuousperiod,ensurethattheHigh
AltitudeKithasbeeninstalledsothattheenginemeets
CARB/EPAemissionregulations.TheHighAltitude
Kitincreasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalonthe
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3408-875*A
machine.ContactanyAuthorizedToroServiceDealer
toobtaintheproperHighAltitudeKitandhigh-altitude
labelforyourmachine.Tolocateadealerconvenientto
you,accessourwebsiteatwww.Toro.comorcontactour
ToroCustomerCareDepartmentatthenumber(s)listed
inyourEmissionControlWarrantyStatement.
Removethekitfromtheengineandrestoretheengine
toitsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperateanengine
thathasbeenconvertedforhigh-altitudeuseatlower
altitudes;otherwise,youcouldoverheatanddamage
theengine.
Ifyouareunsurewhetherornotyourmachinehasbeen
convertedforhigh-altitudeuse,lookforthefollowing
label(Figure3).
decal127-9363
Figure3
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralSafety.........................................................2
SafetyandInstructionalDecals.................................3
Setup............................................................................5
1AssemblingandUnfoldingtheHandle.....................5
2InstallingtheRecoil-starterRopeintheRope
Guide.................................................................5
3FillingtheEnginewithOil......................................6
4ChargingtheBattery..............................................6
5AssemblingtheGrassBag......................................6
ProductOverview..........................................................8
Operation.....................................................................8
BeforeOperation.......................................................8
BeforeOperationSafety...........................................8
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel..................................9
AdjustingtheHandleHeight.....................................9
AdjustingtheCuttingHeight....................................10
DuringOperation.....................................................10
DuringOperatingSafety..........................................10
StartingtheEngine.................................................11
UsingtheSelf-PropelDrive.....................................12
ShuttingofftheEngine...........................................12
RecyclingtheClippings...........................................12
BaggingtheClippings.............................................13
OperatingTips......................................................15
AfterOperation........................................................16
AfterOperatingSafety............................................16
CleaningundertheMachine.....................................16
FoldingtheHandle.................................................16
Maintenance.................................................................18
RecommendedMaintenanceSchedule(s)......................18
MaintenanceSafety.................................................18
PreparingforMaintenance.......................................18
ReplacingtheAirCleaner........................................19
ChangingtheEngineOil.........................................19
ChargingtheBattery...............................................20
ReplacingtheFuse..................................................20
LubricatingtheWheelGears....................................21
ReplacingtheBlade................................................21
AdjustingtheSelf-PropelDrive................................22
Storage........................................................................23
PreparingtheMachineforStorage............................23
RemovetheMachinefromStorage............................23
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013andANSIB71.1-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
ReadandunderstandthecontentsofthisOperator’sManual
beforestartingtheengine.
Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
2
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal94-8072
94-8072
decal104-7953
104-7953
Electric-startmodelonly
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
decal112-8867
112-8867
1.Lock2.Unlock
decal115-2884
115-2884
HandlePositionAdjustment
3
decal115-8411
115-8411
1.Unlocked2.Locked
decal117-2718
117-2718
decal131-4514b
131–4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine;stoptheenginebeforeleavingthe
operatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;lookbehindyouwhenbackingup.
decal132-4470
132-4470
TractionAdjustment
1.Attention;readthe
Operator'sManual—1)
Loosentheknobbyturning
itcounterclockwise;2)Pull
thecable(s)awayfrom
theenginetodecrease
thetraction,orpushthe
cable(s)towardtheengine
toincreasethetraction;
3)Tightentheknobby
turningitclockwise.
2.ScantheQRcodefor
moreinformationon
tractionadjustment.
decal133-1900
133-1900
(Electric-startmodelsonly)
1.ReadtheOperator’sManualformoreinformationonstarting
theengine—1)Inserttheelectric-startbuttonintotheignition;
2)Engagetheblade-controlbar;3)Pushtheelectric-start
buttontostarttheengine.
2.ReadtheOperator’sManualformoreinformationonstopping
theengine—1)Releasetheblade-controlbar;2)Removethe
electric-startbuttonfromtheignition.
4
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengineandanyotherplasticor
wrappingonthemachine.
Important:Topreventaccidentalstarting,donotinsert
theelectric-startbuttonintotheelectricstarterswitch
untilyouarereadytostarttheengine.
1
AssemblingandUnfoldingthe
Handle
Partsneededforthisprocedure:
2Handlebolt
2Washer
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly
candamagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenassemblingand
unfoldingthehandle.
Ensurethatthecablesareroutedtotheoutside
ofthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Raisetherearofthemachinehousingtoits
highestcutting-heightsettingbymovingthe2rear
cutting-heightleversallthewayforward.Referto
AdjustingtheCuttingHeight(page10).
2.Attachthehandleendstothemachinehousingwith
2washersand2handlebolts(Figure4),butdonot
tightenthehandlebolts.
G017457
g017457
Figure4
1.Washer3.Handleend
2.Handlebolt
Important:Routethecablestothe
outside
ofthe
handle(Figure4).
3.Rotatethehandlerearward(Figure5).
g189343
Figure5
4.Lockthehandleatyourdesiredheight.Referto
AdjustingtheHandleHeight(page9).
5.Torquethehandleboltsto14to17N∙m(120to160
in-lb).
6.Adjustthecuttingheight.RefertoAdjustingthe
CuttingHeight(page10).
5
2
InstallingtheRecoil-starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure6).
g003251
Figure6
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
withoil.
Engineoilcapacity:0.5L(18.oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.Waitfor3to5minutesfortheoiltosettle.
3.Removethedipstick(Figure7)andpourabout3/4
ofthecrankcasecapacityofthespeciedoilintothe
oil-lltube.
g186624
Figure7
1.Full3.Low
2.High
4.Wipeoffthedipstickendwithacleancloth.
5.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
6.Readtheoillevelonthedipstick(Figure7).
IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick
IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.Todraintheexcessoil,refer
toChangingtheEngineOil(page19).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
7.Installthedipstickintotheoil-lltubesecurely.
Important:Checktheengine-oillevelbeforeeach
useandaddoilasneeded;refertoCheckingthe
Engine-OilLevel(page9).
4
ChargingtheBattery
NoPartsRequired
Procedure
Electric-StartModelOnly
RefertoChargingtheBattery(page20).
6
5
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure8.
g027257
1
2
3
g027257
Figure8
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure8).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure9).
g027258
g027258
Figure9
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure9).
7
ProductOverview
g189025
Figure10
1.Cutting-heightlever(4)
8.Blade-controlbar
2.Sparkplug
9.Upperhandle
3.Oilll/Dipstick(notshown)
10.Electric-startbutton
(electric-startmodelonly)
4.Fueltankcap
11.Battery(electric-start
modelonly)
5.Reardoor12.Washoutport
6.Recoilstarthandle
13.Airlter
7.Adjustmentknobforthe
self-propeldrive
g007283
Figure11
1.Grassbag
3.Batterycharger
(electric-startmodelonly)
2.Side-dischargechute4.Rearplug(installed)
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchasdeectors
and/orgrasscatcher,areinplaceandworkingproperly.
Alwaysinspectthemachinetoensurethattheblades,
bladebolts,andcuttingassemblyarenotwornor
damaged.
Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow.
Adjustingthecuttingheightmaybringyouintocontact
withthemovingblade,causingseriousinjury.
Shutofftheengine,removetheelectric-startbutton
(electric-startmodelonly),andwaitforallmoving
partstostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthenozzle
andthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
8
FillingtheFuelTank
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline,suchasE15
orE85,withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult,
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhasbeen
addedtothefuel.
Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure12).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
g186584
Figure12
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure13).
g186624
Figure13
1.Full3.Low
2.High
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
5.Readtheoillevelonthedipstick(Figure13).
IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick
IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.Todraintheexcessoil,refer
toChangingtheEngineOil(page19).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoapositioncomfortable
foryou.
Rotatethehandlelock,movethehandleto1of3positions,
andlockthehandleintoposition(Figure14).
9
g188996
Figure14
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setallthecutting-height
leverstothesameheight.Toraiseandlowerthemachine,
refertoFigure15).
g189041
Figure15
DuringOperation
DuringOperatingSafety
GeneralSafety
Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghair,securelooseclothing,and
donotwearjewelry.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Shutofftheengine,removethe
electric-startbutton(electric-startmodelonly),andwait
forallmovingpartstostopbeforeleavingtheoperating
position.
Whenyoureleasetheblade-controlbar,theengineshould
shutoffandthebladeshouldstopwithin3seconds.If
not,stopusingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperatethe
machinewhenthereistheriskoflighting.
Wetgrassorleavescancauseseriousinjuryifyouslipand
contacttheblade.Mowonlyindryconditions.
Useextremecarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyourview .
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.
Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutofftheengine,
removetheelectric-startbutton(electric-startmodel
only),andwaitforallmovingpartstostop.
Iftheenginehasbeenrunningthemuferwillbehotand
canseverelyburnyou.Keepawayfromthehotmufer.
Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwiththemanufacturer’s
recommendedpartswhennecessary.
UseaccessoriesandattachmentsapprovedbytheThe
Toro®Companyonly.
SlopeSafety
Mowacrossthefaceofslopes;neverupanddown.Use
extremecautionwhenchangingdirectiononslopes.
Donotmowonexcessivelysteepslopes.Poorfooting
couldcauseaslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
10
StartingtheEngine
Youcanstarttheengineusingeithertheelectric-startbutton
ortherecoil-starthandle.
StartingtheEngineUsingthe
Electric-StartButton
Electric-StartModelOnly
1.Holdtheblade-controlbaragainstthehandle(Figure
16).
g009546
Figure16
1.Blade-controlbar
2.Pushtheelectric-startbuttonuntiltheenginestarts
(Figure17).
Note:Iftheelectric-startbuttonhasbeenremoved,
insertitintheelectricstarter;refertoFigure17.
G020174
1
2
3
g020174
Figure17
1.Electricstarter3.Electric-startbutton
(installed)
2.Electric-startbutton
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
StartingtheEngineUsingthe
Recoil-StartHandle
1.Holdtheblade-controlbaragainstthehandle(Figure
18).
g009546
Figure18
1.Blade-controlbar
2.Pulltherecoil-starthandle(Figure19).
g009548
Figure19
Note:Whenyoupulltherecoil-starthandle,pullit
lightlyuntilyoufeelresistance,thenpullitsharply
(Figure19).Allowtheropetoreturntothehandle
slowly.
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
11
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure20).
g009549
Figure20
Note:Ifthemachinedoesnotfreelyrollbackwardafter
self-propelling,stopwalking,holdyourhandsinplace,and
allowthemachinetorollacoupleofcentimeters(inches)
forwardtodisengagethewheeldrive.Youcanalsotry
reachingjustundertheupperhandletothemetalhandleand
pushthemachineforwardacoupleofcentimeters(inches).
Ifthemachinestilldoesnotrollbackwardeasily,contactan
AuthorizedServiceDealer.
ShuttingofftheEngine
ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,releasetheblade-controlbar.
Note:Removetheelectric-startbuttonwheneveryouleave
themachine(electric-startmodelonly).
Important:Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstopwithin
3seconds.Iftheydonot,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Iftheside-dischargechuteisonthemachine,removeit
andlockthesidedischargedoor;refertoRemovingthe
Side-DischargeChute(page15)beforerecyclingtheclippings.
Important:Ensurethattherearplugislockedinplace.
Tolocktheplug:Raisethereardoor(Figure21),rmly
pushthepluginuntilitsnapsintoplacebehindthetabs,
androtatetheleverontheplugtotheleft(Figure22).
g007288
Figure21
1.Reardoor2.Rearplug
g010084
Figure22
1.Lever2.Tabs
Note:Tounlocktherearplug,rotatetheleverontheplug
totheright(Figure22).
12
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
Iftheside-dischargechuteisonthemachine,removeit
andlocktheside-dischargedoor;refertoRemovingthe
Side-DischargeChute(page15).
InstallingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure23).
g007650
Figure23
1.Lower-ropeguide
Note:Thelower-ropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
2.Raiseandholdupthereardoor(Figure24).
g007285
Figure24
1.Reardoor2.Rearplug
3.Pullouttherearplug(Figure24).
4.Hangtheupperfrontedgeofthebagfromthe
grass-bagpinsonthenotchesofthehandlebrackets
(Figure25).
g007287
Figure25
1.Reardoor
3.Grass-bagpin(2)
2.Notches—handlebrackets
(2)
5.Lowerthereardoor.
RemovingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure26).
g192196
Figure26
1.Lower-ropeguide
Note:Thelower-ropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
2.Raiseandholdupthereardoor.
3.Liftthegrassbagupbythehandleoffthenotchesof
thehandlebrackets.
4.Installtherearplug(Figure23).
13
g007288
Figure27
1.Reardoor2.Rearplug
Important:Ensurethattherearplugislockedin
place.Tolocktheplug,rmlypushtheplugin
untilitsnapsintoplacebehindthetabs,androtate
theleverontheplugtotheleft(Figure28).
g010084
Figure28
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug
totheright(Figure28).
5.Lowerthereardoor.
Side-DischargingtheClippings
Ifthebagisonthemachine,removeitandinserttherear
plug;refertoRemovingtheGrassBag(page13).
Important:Ensurethattherearplugislockedinplace.
Tolocktheplug,raisethereardoor(Figure29),rmly
pushthepluginuntilitsnapsintoplacebehindthetabs,
androtatetheleverontheplugtotheleft(Figure28).
g007288
Figure29
1.Reardoor2.Rearplug
Note:Tounlocktheplug,rotatetheleverontheplugtothe
right(Figure28).
InstallingtheSide-DischargeChute
1.Unlocktheside-dischargedoor(Figure30).
g002590
Figure30
2.Liftopentheside-dischargedoor(Figure31).
g007430
Figure31
14
3.Installtheside-dischargechuteandclosethedooronto
thechute(Figure32).
g002637
Figure32
RemovingtheSide-DischargeChute
Toremovethesidedischargechute,reversethestepsabove.
Important:Locktheside-dischargedoorafteryouclose
it(Figure33).
g002593
Figure33
OperatingTips
GeneralMowingTips
Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnectthewire
fromthesparkplug,removetheelectric-startbutton
(electric-startmodelonly),andexaminethemachinefor
damage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelow51mm(2inches)unlessthegrassissparseorit
islatefallwhengrassgrowthbeginstoslowdown.
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Wetgrassandleavestendtoclumpontheyardandcan
causethemachinetoplugortheenginetostall.Avoid
mowinginwetconditions.
Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,mowatahighercuttingheightandthenagainat
thedesiredcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
15
AfterOperation
AfterOperatingSafety
GeneralSafety
Cleangrassanddebrisfromthemachinetohelpprevent
res.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
HaulingSafety
Removetheelectric-startbuttonbeforeloadingthe
machineforhauling(electric-startmodelonly).
Usecarewhenloadingorunloadingthemachine.
Securethemachinefromrolling.
CleaningundertheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machine.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemachinesoonafteryouhave
completedmowing.
1.Lowerthemachinetothelowestcutting-heightsetting.
RefertoAdjustingtheCuttingHeight(page10).
2.Movethemachineontoaatpavedsurface.
3.Washouttheareaunderthereardoorwherethe
clippingsgofromtheundersideofthemachinetothe
grassbag.
4.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemachine(Figure34).
g189103
Figure34
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemachine.
7.Shutofftheengine.
8.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
9.Starttheengineandrunitforafewminutestodrythe
undersideofthemachinetopreventitfromrusting.
10.Shutofftheengineandallowittocoolbeforestoring
themachineinanenclosedarea.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removetheelectric-startbuttonasshowninFigure35
(electric-startmodelonly).
16
g186627
Figure35
1.Electricstarter2.Electric-startbutton
2.Rotatethehandleforward(Figure36).
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldtheupperhandle.
g189128
Figure36
3.Tounfoldthehandle,referto1Assemblingand
UnfoldingtheHandle(page5).
17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheengineshutsoffwithin3secondsafterreleasingtheblade-control
bar.
Cleangrassclippingsanddirtfromunderthemachine.
Every25hours
Chargethebatteryfor24hours(electric-startmodelonly).
Lubricatetherearwheelgears.
Yearly
Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
Changetheengineoil.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions.
Refertoyourenginemanual.
Refertoyourenginemanualforanyadditionalyearlymaintenanceprocedures.
Yearlyorbeforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeyearlystorage.
MaintenanceSafety
Disconnectthespark-plugwirefromthesparkplugand
removetheelectric-startbutton(electric-startmodelonly)
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicingthe
machine.
Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Weargloveswhenservicingthe
blade.
Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
Tippingthemachinemaycausethefueltoleak.Fuelis
ammableandexplosive,andcancausepersonalinjury.
Runtheenginedrytoremovethefuelwithahandpump;
neversiphonthefuel.
PreparingforMaintenance
1.Shutofftheengine,removetheelectric-startbutton
(electric-startmodelonly),andwaitforallmoving
partstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure37).
g189355
Figure37
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitsside,withthedipstickdown.
18
ReplacingtheAirCleaner
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopoftheair-cleaner
cover(Figure38).
g011722
Figure38
1.Latchtabs
3.Foampre-lter
2.Paperairlter
2.Openthecover.
3.Removethepaperairlterandthefoampre-lter
(Figure38).
4.Inspectthefoampre-lter,andreplaceitifitis
damagedorexcessivelydirty.
5.Inspectthepaperairlter.
A.Ifthepaperairlterisdamagedoriswetwithoil
orfuel,replaceit.
B.Ifthepaperairlterisdirty,tapitonahard
surfaceseveraltimesorblowcompressedairless
than207kPa(30psi)throughthesideofthelter
thatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag(totrapthedirtandkeepitfromfallinginto
theengine).Donotwipedirtintotheairduct.
7.Insertthefoampre-lterandthepaperairlterinto
theaircleaner.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Engineoilcapacity:0.5L(19.oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
Note:Runtheengineafewminutesbeforechangingthe
oiltowarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page18).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure39).
g189387
Figure39
1.Dipstick
4.Tipthemachineontoitsside(sothattheairlterisup)
todraintheusedoilfromtheoil-lltube(Figure40).
G017475
g017475
Figure40
5.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
6.Carefullypourabout3/4oftheenginecapacityofoil
intotheoil-lltube.
7.Waitabout3minutesfortheoiltosettleintheengine.
19
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
10.Readtheoillevelonthedipstick(Figure40).
g186624
Figure41
1.Full3.Low
2.High
Iftheoillevelonthedipstickistoolow,carefully
pourasmallamountofoilintotheoil-lltube,
wait3minutes,andrepeatsteps8through10until
theoilonthedipstickisatthecorrectlevel.
Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoilonthedipstickisatthe
correctlevel.
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
11.Installthedipsticksecurely.
12.Recycletheusedoilproperly.
ChargingtheBattery
Electric-StartModelOnly
ServiceInterval:Every25hours
Chargethebatteryfor24hoursinitially,thenmonthly(every
25starts)orasneeded.Alwaysusethechargerinasheltered
areaandchargethebatteryatroomtemperature(70°or22°
C)wheneverpossible.
1.Connectthechargertothewiringharnesslocated
belowtheelectric-startbutton(Figure42).
g189390
Figure42
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recycleordisposeofthelead-acidbatteryaccording
tolocalcodes.
Note:Yourbatterychargermayhavea2-colorLEDdisplay
thatindicatesthefollowingstatesofcharging:
Aredlightindicatesthatthechargerischargingthe
battery.
Agreenlightindicatesthatthechargerisfullychargedor
thechargerisdisconnectedfromthebattery.
Aashinglightthatalternatesbetweenredandgreen
indicatesthatthebatteryisnearlyfullycharged.Thisstate
lastsonlyafewminutesuntilthebatteryisfullycharged.
ReplacingtheFuse
Electric-StartModelOnly
Ifthebatterydoesnotchargeortheenginedoesnotrunwith
theelectricstarter,thefusemaybeblown.Replaceitwitha
40Aplug-intypefuse.
1.Removethecoverfromthebatterycompartment
(Figure43).
2.Pulloutthebatteryandlocatethefuse(Figure43).
3.Replacethefuseinthefuseholder(Figure43).
20
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