Toro Brush Cutter, TXL 2000 Tool Carrier User manual

  • Hello! I am an AI chatbot trained to assist you with the Toro Brush Cutter, TXL 2000 Tool Carrier User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3429-947RevB
BrushCutter
TXL2000ToolCarrier
ModelNo.22534—SerialNo.318000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3429-947*B
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisbrushcutterattachmentisintendedtobeused
onaT orotoolcarrier.Itisdesignedprimarilytolevel
brush,tallweeds,saplings,andsmalltreesandheavy
vegetationupto7.6cm(3inches)indiameter.Using
thisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g267942
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................3
BrushCutterSafety............................................3
MaintenanceandStorageSafety........................4
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................5
Specications....................................................5
Operation..................................................................5
InstallingandRemovingtheAttachment.............5
TransportPosition..............................................6
OperatingTips...................................................7
Maintenance.............................................................8
RecommendedMaintenanceSchedule(s).............8
GreasingtheBrushCutter..................................8
CheckingthePlanetaryFluidLevel.....................9
ServicingtheCuttingBlades...............................9
CheckingtheHydraulicLines...........................10
RemovingDebris..............................................10
Storage....................................................................11
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Safety
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Donotraisetheloaderarmswhilethisattachment
isinstalled;alwayskeeptheattachmentcloseto
theground,withtheloaderarmsretracted,and
thechainsinstalled.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandpetsawayfromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.This
attachmentmakesthefrontofmachinetheheavy
end.
Keeptheattachmentintheloweredposition
withtheloaderarmsretractedwhenonslopes.
Raisingtheattachmentorextendingtheloader
armsonaslopeaffectsthestabilityofthemachine.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide
obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelor
trackgoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
BrushCutterSafety
Wearappropriateclothingincludingeyeprotection;
hearingprotection;protectivegloves;longpants;
andsubstantial,slip-resistantfootwear.
Keepclearofanydischargeopening.Keep
bystandersandpetsatleast61m(200feet)away
fromthemachine.
Alwaysinspecttheattachmenttoensurethatthe
blades,bladebolts,andcuttingassemblyarenot
wornordamaged.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengine,
removetheignitionkey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
Donotraisetheattachmenttoaheighttoexpose
yourselforotherstotherotatingblade
3
MaintenanceandStorage
Safety
Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe
operatingcondition.
RefertotheOperator’sManualforimportant
detailsifyoustoretheattachmentforanextended
periodoftime
Maintainorreplacesafetyandinstructionlabels,
asnecessary.
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal125-6128
125-6128
1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
decal133-8061
133-8061
decal138-0538
138-0538
1.Warning—readthe
Operator’sManual.
3.Warning;crushinghazard
fromabove—lockthe
attachmentinthelowered
position;donotraiseor
extendtheattachment.
2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
4
ProductOverview
g271272
Figure3
1.Chain
3.Blade-accesscover
2.Spindleplanetary
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Cuttingwidth152cm(60inches)
Cuttingcapacity(diameter)10cm(4inches)
Depth
208cm(82inches)
Width
167cm(66inches)
Height
76cm(30inches)
Weight
669kg(1,474lb)
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
InstallingandRemoving
theAttachment
RefertotheOperatorsManualforthetractionunitfor
theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure
thatthemountplatesarefreeofanydirtordebris,
andensurethatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
Note:Alwaysusethetractionunittoliftandmove
theattachment.
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
5
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
Weargloveswhendisconnectingthe
hydrauliccouplers.
Allowthemachinetocoolbeforetouching
hydrauliccomponents.
Donottouchhydraulicuidspills.
ConnectingtheChains
DANGER
Raisingthebrushcuttercouldexposeyouor
otherstobladecontactandthrowndebris,
causinginjuryordeath.
Donotraiseorextendtheloaderarms
whilethebrushcutterisinstalled.
Alwayskeepthechainsconnectedtothe
tractionunit.
1.Looptheleftandrightchainsthroughtheleft
andrighttie-downloops,respectively(Figure4).
2.Inserttheendofthechainthroughtheretainer
plate(Figure4)andadjustthelengthofthe
chainsothattherearofthebrushcuttercannot
beliftedhigherthan30cm(12inches)above
theground.
Important:Adjustbothchainstothesame
length.
3.Securethechainbypullingittotheedgeofthe
retainerplate(Figure4).
g268872
Figure4
TransportPosition
Whentransportinganattachment,keepthe
attachmentasclosetothegroundaspossible,no
morethan15cm(6inches)abovetheground,and
keeptheloaderarmsretracted.Tiltitrearward.
g267415
Figure5
1.Nomorethan15cm(6
inches)abovetheground
2.Tilttheattachment
rearward.
6
OperatingTips
Donotcutmateriallargerthan7.6cm(3inches)
indiameter.
Toreversethedirectionthatthebladesrotate,
reversetheowofhydraulics.
EngagethehydraulicswiththethrottleatLOW
IDLE.Whenthebladesrotatesmoothly,increase
thethrottletoHIGHIDLE.
Important:Donotcutmaterialuntiltheblades
rotatesmoothly.
Ifthebladesslowunderload,decreasethetraction
speedorcutlessmaterialtomaintainbladespeed.
Forcuttingtallgrassandheavyvegetation,raise
thefrontskidplates2.5to5cm(1to2inches)
andthebackofthecuttingdeck5to8cm(2to3
inches)abovethegroundtoallowmaterialtoexit
thecuttingdeckmoreeasily.
WARNING
Tiltingthebrushcutteratanexcessive
increasestheriskofdebristhrownatyou
orbystanders.
Donottiltthebrushcutterhigherthan
recommended.
Forcuttinglargebrushandsmalltreeswitha
diameterupto7.6cm(3inches),lowertheback
ofthecuttingdecktoornearthegroundandraise
thefrontto30to61cm(12to24inches)above
theground.Driveslowly.
Youcanusetheattachmenttobendoversmall
trees.Thebladeswillcutthetreeasitbends
thetreeover.
Tomulchthetree,raisethefrontandlowerthe
backofthecuttingunit,thendriveforwardover
thetree.T omulchfurther,lowerthefrontofthe
cuttingunittothegroundandbackupoverthe
tree.Repeatasnecessary.
7
Maintenance
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheswitchbeforeyouperformanymaintenance.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
Greasethemachine.
Checktheplanetaryuidlevel.
Checkthebladecarrierbolts.Applythread-lockingcompoundtolooseboltsand
torqueto183to223N∙m(135to165ft-lb).
Inspecttheblades.
Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.
Removedebrisfromtheattachment.
Every50hours
Pressurewashthetopandundersideofthecuttingdeck.
GreasingtheBrushCutter
ServiceInterval:Beforeeachuseordaily
Greasetype:General-purposegrease
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Cleanthegreasettingswitharag.
4.Greasethe2rearrollerbearingsand2front
casterttings.
g268729
Figure6
8
CheckingthePlanetary
FluidLevel
ServiceInterval:Beforeeachuseordaily
FluidType:80W-90GearOil,API-GL-5approved
Capacity:0.41L(14oz)
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Removetheplugonthesideofthebearing
housing(Figure7).
g272183
Figure7
1.Checkplug
2.Topplug
4.Ifnolubricantcomesoutofthehole,removethe
topplugandadduiduntilitcomesoutofthe
hole.
5.Installtheplugs.
ServicingtheCutting
Blades
BladeSafety
Awornordamagedbladecanbreak,andapiece
ofthebladecouldbethrownatyouorbystanders,
resultinginseriouspersonalinjuryordeath.
Inspectthebladesperiodicallyforwearordamage.
Usecarewhencheckingtheblades.Wrapthe
bladeorweargloves,andusecautionwhen
servicingtheblades.Onlyreplaceorsharpenthe
blades;neverstraightenorweldthem.
BeforeInspectingorServicingthe
Blades
1.Parkthemachineonalevelsurfaceand
disengagetheauxiliaryhydraulics.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Disconnecttheattachmenthydrauliccouplers
fromthetractionunitandconnectthecouplers
together.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure8).
2.Iftheedgesarenotsharporhavenicks,remove
andsharpentheblade;refertoSharpeningthe
Blades(page10).
3.Inspecttheblade.
4.Ifyounoticeanycrackorwear,immediately
installanewblade(Figure8).
g189020
Figure8
1.Cuttingedge3.Crack
2.Wear
9
ReplacingtheBlades
Replacethebladesiftheyhitasolidobject,areoutof
balance,orarebent.
Important:Replaceallthebladesatthesame
timetomaintainconsistentwearandweight
balance.
1.Loosenthe2boltssecuringtheblade-access
coverandmovethecoveroutoftheway(Figure
9).
g270944
Figure9
1.Bolts2.Blade-accesscover
2.Turntheywheeluntilyouseethebladenut.
Removethebladenut.
Note:Thesquareneckontheboltpreventsthe
boltfromspinning.Thebladewilldropafteryou
removethenut.
3.Withassistancefromanotherperson,installa
newblade,nut,washer,andbolt(Figure10).
Important:Usenewhardwarewhen
installinganewblade.
g267943
Figure10
1.Nut3.Blade
2.Washer4.Bolt
4.Repeattheprocedurefortheotherblades.
5.Closetheaccesscoverandtightenthebolts
(Figure9).
SharpeningtheBlades
RemovethebladesasdescribedinReplacingthe
Blades(page10)andusealetosharpenthecutting
edgeattheendoftheblade(Figure11).
Note:Maintaintheoriginalangle.Ensurethecutting
edgeis0.8to1.6mm(1/32to1/16inch)thick.
g270945
Figure11
1.Sharpenattheoriginal
angle
2.Cuttingedge
CheckingtheHydraulic
Lines
ServiceInterval:Beforeeachuseordaily
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
RemovingDebris
Every50hours
Regularcleaningandwashingincreasesthelifespan
ofthemachine.Cleanthemachinedirectlyafteruse.
Usecarewhenusingahigh-pressuresprayer,
becauseitcandamagedecals,theplanetary,andthe
hydraulicsystem.
10
Storage
1.Beforelong-termstorage,washtheattachment
withmilddetergentandwatertoremovedirtand
grime.
2.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
3.Storetheattachmentinaclean,drygarageor
storagearea.Coverittoprotectitandkeepit
clean.
11
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
/