Desoutter Tool cable 230V 10m (6159174810) Owner's manual

Brand: Desoutter

Model: Tool cable 230V 10m (6159174810)

Type: Owner's manual

6159935711-03

CP Georges Renault - ZAC de la Lorie - 38 Rue Bobby Sands - BP 10273

44818 Saint-Herblain Cedex - France

www.cp.com

DTU Basic

Operator’s Manual

No. 6159935711-03

contents or part thereof is prohibited. This applies in particula

to trademarks, model denominations, part numbers and

drawings. Use only authorized parts. Any damage o

malfunction caused by the use of unauthorised parts is not

covered by Warranty or Product Liability.

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Operator’s Manual

DTU Basic

TABLE OF CONTENTS

CHAPTER 1 – DESCRIPTION AND OPERATION............................................................................... 3

1. GENERAL ................................................................................................................................................................... 3

1.1. Mains supply ......................................................................................................................................................... 3

1.2. Features................................................................................................................................................................ 3

1.3. Description ............................................................................................................................................................ 4

1.4. Output description................................................................................................................................................. 4

1.5. Input description.................................................................................................................................................... 5

1.6. Timing chart .......................................................................................................................................................... 5

1.7. Logical diagrams................................................................................................................................................... 6

1.8. Output wiring......................................................................................................................................................... 7

1.9. Input wiring............................................................................................................................................................ 7

CHAPTER 2 – START-UP .................................................................................................................... 8

1. ON RECEIVING THE TOOL ..................................................................................................................................... 8

2. INSTALLATION......................................................................................................................................................... 8

2.1. Necessary components ........................................................................................................................................ 8

2.2. Installation procedure............................................................................................................................................ 8

3. PROGRAMMING........................................................................................................................................................ 8

CHAPTER 3 – MAINTENANCE............................................................................................................ 9

1. PART LIST .................................................................................................................................................................. 9

2. ACCESSORIES ........................................................................................................................................................... 9

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CHAPTER 1 – DESCRIPTION AND OPERATION

1. GENERAL

The DTU Basic allows remote control of an EAP/EDP tool, accepted tightening batch count and verification of a part

through the Input/Output connectors.

1.1. Mains supply

The device works continuously from 100VAC to 250VAC, 50/60Hz. This allows connecting EAP/EDP tools working

under 115VAC or 230VAC, take care that the mains voltage is adapted to the tool voltage.

Although the peak power can reach 2kW during the final speed phase, it is recommended to adjust the power circuits

according to the maximum average power.

The average power input depends on the tool type, the assembly type and the tightening rate. However, for heat dissipation

reasons, the maximum average power can not exceed 0.3kW.

1.2. Features

- IP40

- Using temperature 0 – 45°C

- Weight: 3 kg

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1.3. Description

1.4. Output description

No. Name Description

EARTH EARTH Earth connection

COM COM Common of outputs

0V 0V 0V of 24V power supply

24V 24V Power supply 24V/1A

8 In cycle At high level, indicates that the tool is performing a tightening operation.

7 Reverse At high level, indicates that the operator is performing a loosening operation. The

loosening torque exceeded the measuring tool torque threshold (15% of target

torque).

6 Maintenance alarm At high level, indicates that the cycle counter has exceeded the maintenance cycle

threshold (250 000 cycles by default). Record a maintenance operation to reset the

signal.

5 Ready At high level, indicates that the tool and the DTU are ready to work. As soon as a

locking situation appears, "Ready" returns to zero.

4 Batch count OK At high level, indicates that the operator performed a batch of N correct tightening

operations. The number “N” of tightening operations is programmable using the

PDA.

3 Yellow NOK report At high level, indicates that the tool's yellow report rejected light is on (see

Operator’s tool manual).

2 Red NOK report At high level, indicates that the tool's red report rejected is on (see Operator’s tool

manual)

1 Green OK report At high level, indicates that the tool's green report accepted is on (see Operator’s

tool manual)

Outputs 0-24V

Software maintenance

Inputs 0-24V

Interrupter

Tool connector

Ground Fault Interrupter

Fuses

Mains

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1.5. Input description

No. Name Description

0V 0V 0V of 24V power supply

NC NC Not connected

24V 24V Power supply 24V/1A

9 External start cycle Start the tool as long as the signal is maintained at a high level.

8 External reverse In "One touch run reverse" mode:

Select the reverse direction on a rising edge. The tool returns to automatic

tightening at the end of the loosening operation.

In mode "alternated":

Select the reverse direction as long as the signal is maintained at a high level.

7 Reset On a rising edge, reset the NcyOK counter, acknowledge a NOK report (when the

option "Lock on NOK" is enabled)

6 Free Free

5 Reverse validation At high level, enable the operator to perform a loosening operation when the

option "Run reverse authorisation" is disabled in the PDA

4 Reject acknowledge On a rising edge, enable the operator to acknowledge a rejected tightening

operation and to start tightening again when the option "Lock on NOK" is enabled.

3 Free Free

2 Spindle validation At high level, the tool works normally. When set to 0 or NC (not connected), lock

tool start. When this function is not in use, you must connect this input to 24V

in order to use the tool normally

1 Free

1.6. Timing chart

External start cycle

In cycle

External reverse

Spindle validation

Reverse validation

Tool

Torque

reache

Report (OK/NOK)

Ready

Reset

Measurement

threshold

Reverse

Measurement

threshold

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1.7. Logical diagrams

External start cycle

Spindle

validation?

RUN REVERSE

External reverse

Reverse

validation?

In the PDA, inform:

- Run reverse authorization 5 / 

Run reverse

authorization?



I/O

CYCLE

In the PDA, inform:

- Number of cycles OK (nb)

- Lock on batch count NcyOK 5 / 

- Lock on NOK 5 / 

External start cycle

Spindle

validation?

Reset

n+1 => n

Lock on batch

count NcyOK?



Cycle

NOK Lock on NOK?

Reject

acknowledge



n<nb

n=nb

I/O

n=0

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1.8. Output wiring

Two configurations are possible:

The PLC 24V is connected to the common of outputs.

The PLC inputs do not receive external 24V.

The DTU 24V is connected to the common of outputs.

The PLC inputs receive the 24V from the DTU.

DTU output PLC input DTU output PLC input

Relay specifications: I max DC = 1A; V max DC 30V

Use a shielded cable whose shielding is grounded to the DTU.

1.9. Input wiring

Two configurations are possible:

The DTU 24V is used as "common" of a PLC relay board. By default, the PLC 24V is sent to the controller's inputs.

DTU input PLC output DTU input PLC output

Inputs are as per type II of standard CEI 1132-2 (24V/13mA per input).

Use a shielded cable whose shielding is grounded to the DTU.

Common

24V

Common

24V API

24V

5.6kΩ

2.7kΩ

5.6kΩ

2.7kΩ

0 V

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Operator’s Manual

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CHAPTER 2 – START-UP

1. ON RECEIVING THE TOOL

Check that the following items are included in the kit supplied with the tool:

- the certificate of conformity,

- the safety instructions,

- the CD-ROM.

- the Input/Output connectors

On delivery, a separate kit can be provided according to the country of destination. The kit includes the following items:

- the mains cord.

2. INSTALLATION

2.1. Necessary components

2.2. Installation procedure

- Stick the label (either 110 V or 230 V) that corresponds to your mains voltage to

the label for that purpose. This will help you avoid connecting an EAP / EDP

tool that does not correspond to this voltage.

- Fix the DTU in the vertical position.

- Remove the front panel to access I/O connectors.

- Connect I/O according to their functions. Check that the "Validation" jumper is

in place

- Connect the tool to the DTU.

- Connect the DTU to the mains (the tool power supply must comply with the mains voltage).

- Switch on the GFI.

- Switch on the DTU.

- Check that everything is working and put the front panel back in place.

WARNING: the tool connector must never be connected or disconnected when the tool is on. Switch off the DTU before

any connection / disconnection.

3. PROGRAMMING

No programming necessary in the DTU Basic.

Control device on I/O:

- PLC

- Interrupters

- Lights

EAP/EDP

115 / 230V

Tool cable 5/10/15m;

115 / 230V

DTU basic

115 – 230V

Power cable per

country

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CHAPTER 3 – MAINTENANCE

1. PART LIST

6159188375 E Power supply board

6159188435 F µP board

6159155470 G Interrupter

6159229976 H Fuses FST 6.3x32 10A/125V

6159380280 I Tool socket kit

6159153940 J I/O connectors

2050478153 K Safety label

2. ACCESSORIES

6159174850 Tool cable 115V 5m

6159174860 Tool cable 115V 10m

6159174870 Tool cable 115V 15m

6159174800 Tool cable 230V 5m

6159174810 Tool cable 230V 10m

6159174820 Tool cable 230V 15m

6159174830 Extension cable 10m

6159174840 Extension cable 20m

6159172010 A Power cable EU 2.5m

6159172020 C Power cable UK 2.5m

6159172030 B Power cable EU 2.5m

6159935711-03

www.cp.com

Desoutter Tool cable 230V 10m (6159174810) Owner's manual

Desoutter Tool cable 230V 10m (6159174810) Owner's manual

Desoutter Tool cable 230V 10m (6159174810) Owner's manual

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