Trinamic TMCM-1617-TMCL Owner's manual

Brand: Trinamic

Model: TMCM-1617-TMCL

Type: Owner's manual

This manual is also suitable for

Module for BLDC/PMSM MODULE

TMCM-1617 Hardware Manual

HW Version V1.2 | Document Revision V1.01 •2021-Feb-28

The TMCM-1617 is a low-weight miniaturized single axis servo drive for 3-phase BLDC motors with

up to 18A RMS motor current and +24V supply. With CAN, RS485, and EtherCAT®it oﬀers various

communication options. TMCM-1617 supports incremental encoders and digital hall sensors as

position feedback. Customization and diﬀerent housing options are possible.

Features

•Servo drive for BLDC motors

•+8. . . 28V DC supply voltage

•Up to 18A RMS max. motor current

•RS485, CAN & EtherCAT®interfaces

•Incremental encoder feedback

•Digital HALL sensor feedback

•Reference switch inputs

•Cooling via aluminum housing

•L/W/H: 36.8mm x 26.8mm x 11.1mm

•Weight: ca. 24g

•Customization options

Applications

•Robotics

•Laboratory Automation

•Manufacturing

•Factory Automation

•Servo Drives

•Low Inductance Motors

Simpliﬁed Block Diagram

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Contents

1 Features 4

2 Order Codes 5

3 Mechanical and Electrical Interfacing 6

3.1 Module Size ................................................ 6

3.2 Board Mounting Considerations .................................... 6

3.2.1 Soldering the Module onto a Baseboard .......................... 6

3.2.2 Plugging the Module onto a Baseboard ........................... 7

3.2.3 TMCM-1617 Baseboard .................................... 7

3.2.4 Mounting a Heat Sink ..................................... 8

3.3 Supply Buﬀering ............................................. 9

4 Connectors and Signals 10

4.1 TMCM-1617 TMCL and CANopen Version ............................... 11

4.1.1 Motor & Supply Connectors J301. . . J305 .......................... 11

4.1.2 Low Voltage & I/O connector J315 .............................. 12

4.1.3 Low Voltage & I/O connector J316 .............................. 12

4.1.4 Low Voltage & I/O connector J317 .............................. 13

4.1.5 Low Voltage & I/O connector J318 .............................. 13

4.1.6 Low Voltage & I/O connector J319 .............................. 14

4.1.7 Low Voltage & I/O connector J320 .............................. 14

4.1.8 LED Signals ........................................... 15

4.2 TMCM-1617 EtherCAT Version ..................................... 16

4.2.1 Motor & Supply Connectors J301. . . J305 .......................... 16

4.2.2 Low Voltage & I/O connector J315 .............................. 17

4.2.3 Low Voltage & I/O connector J316 .............................. 17

4.2.4 Low Voltage & I/O connector J317 .............................. 18

4.2.5 Low Voltage & I/O connector J318 .............................. 18

4.2.6 Low Voltage & I/O connector J319 .............................. 19

4.2.7 Low Voltage & I/O connector J320 .............................. 19

4.2.8 LEDs Signals ........................................... 20

5 Communication 21

5.1 RS485 .................................................... 21

5.2 CAN ..................................................... 22

5.3 EtherCAT .................................................. 23

6 Operational Ratings and Characteristics 24

6.1 Absolute Maximum Ratings ....................................... 24

6.2 Digital I/O Ratings (Ambient Temperature 25°C) ........................... 24

6.3 CAN Communication Interface (Ambient Temperature 25°C) ................... 25

6.4 Analog Inputs Interface (Ambient Temperature 25°C) ........................ 25

6.5 Other Requirements ........................................... 25

7 Figures Index 26

8 Tables Index 27

9 Supplemental Directives 28

9.1 Producer Information .......................................... 28

9.2 Copyright .................................................. 28

9.3 Trademark Designations and Symbols ................................. 28

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9.4 Target User ................................................ 28

9.5 Disclaimer: Life Support Systems .................................... 28

9.6 Disclaimer: Intended Use ........................................ 28

9.7 Collateral Documents & Tools ...................................... 29

10 Revision History 30

10.1 Hardware Revision ............................................ 30

10.2 Document Revision ............................................ 30

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1 Features

The TMCM-1617is a low-weight miniaturized single axis servo drive for 3-phase BLDC motors with up to

18A RMS motor current (short time peak) and +24V supply. With CAN, RS485, and EtherCAT®it oﬀers var-

ious interfaces for communication. TMCM-1617supports incremental encoders and digital hall sensors

as position feedback. Customization and diﬀerent housing options are possible.

Controller & Driver

•Motor current: up to 18A RMS short time peak (depends on duty cycle, temperature, and cooling)

•Motor current: 4A RMS continuous at room temperature without forced cooling

•Supply voltage: +8. . . +28V DC, (+24V nominal)

•Field Oriented Control in hardware with up to 100kHz PWM and current control loop

•Temperature rating: -30. . . +60°(standard version)

Position Feedback

•Incremental encoder (ABN)

•Digital Hall sensors

•+5V supply for sensors and feedback systems

•2x general purpose digital inputs (0. . . +3.3V input range)

•4x general purpose digital ouputs (0. . . +3.3V input range)

•3x analog inputs (0. . . +3.3V input range)

•3x reference switch inputs (0. . . +3.3V input range, left/right/home)

•+3.3V provided for signal conditioning on a base board or as reference

Interfaces

•Digital RS485 interface with up-to 1Mbit/s (external transceiver needed on base board)

•Digital CAN interface with up-to 1Mbit/s (external transceiver needed on base board)

•EtherCAT interface (100Mbit Ethernet PHYs included in the module) with EtherCAT LED indicator

outputs

Mechanical data

•Max. dimension: 36.8mm x 26.8mm x 11.1mm (L/W/H)

•Weight: ca. 24g

•2 mounting holes for M2.5 screws

•Forced cooling via housing, mount heat sink to bottom side

•Optional no housing and no potting, bare PCB stack

–Weight: ca. 14g

–Max. dimension: 35.9mm x 25.9mm x 11.1mm (L/W/H)

–Forced cooling via bottom side PCB

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Software

•TMCL™remote (direct mode) and standalone operation (memory for up to 1024 TMCL™commands),

fully supported by TMCL-IDE (PC based integrated development environment). Further information

given in the TMCM-1617 TMCL ﬁrmware manual.

•CANopen ﬁrmware with CANopen standard protocol stack for the CAN interface. Further informa-

tion given in the TMCM-1617 CANopen ﬁrmware manual.

•CANopen-over-EtherCAT (COE) with DS402 standard protocol stack. Please see TMCM-1617 COE

ﬁrmware manual for more details.

2 Order Codes

Order Code Description Size (LxWxH)

TMCM-1617-TMCL Miniaturized Servo Drive, TMCL ﬁrmware,

housing & potted, standard temperature

rating

36.8mm x 26.8mm x 11.1mm

TMCM-1617-CANOPEN Miniaturized Servo Drive, CANopen

ﬁrmware, housing & potted, standard

temperature rating

36.8mm x 26.8mm x 11.1mm

TMCM-1617-COE Miniaturized Servo Drive, CANopen-over-

EtherCAT ﬁrmware, housing & potted, stan-

dard temperature rating

36.8mm x 26.8mm x 11.1mm

TMCM-1617-BB TMCM-1617 base board, white 130mm x 85mm

Table 1: TMCM-1617 Order Codes

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3 Mechanical and Electrical Interfacing

3.1 Module Size

The TMCM-1617 comes potted inside an aluminum housing with an overall size of 36.8mm (length) x

26.8mm (width) x 11.1mm (height). The module has 2 additional mounting holes for M2.5 screws to screw

it to a carrier board.

Figure 1: Board dimensions and position of mounting holes (all values in mm)

3.2 Board Mounting Considerations

3.2.1 Soldering the Module onto a Baseboard

The TMCM-1617 is intended to be soldered onto a base PCB via its THT connectors. For easy integration

into own designs a PCB library including symbol and footprint is provided for selected CAD tools (Mentor

PADS, KiCAD).

Figure 2: TMCM-1617 PCB footprint as seen on the top side of a base/carrier PCB

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3.2.2 Plugging the Module onto a Baseboard

If required, the TMCM-1617 can also be plugged onto a base PCB using special mating connectors. Thereby,

the module is replaceable. The mating connectors ﬁt into the same PCB footprint as shown in the previous

section.

The following table show the mating connector types required for plugging the module. The images show

the top view of Trinamic’s baseboard for the TMCM-1617 and the positions of the respective mating con-

nectors.

Connector # Connector Type Sourcing (example)

J301. . . J305 Mill-Max 9354-0-15-15-18-27-10-0

Mill-Max 9357-0-15-80-18-27-10-0

DigiKey ED1047-ND

DigiKey ED10171-ND0

J315, J317, J318, J320 Mill-Max 853-41-008-10-001000 Mouser 575-8534100810001000

J316, J319 Mill-Max 853-41-016-10-001000 Mouser 575-8534101610001000

Table 2: TMCM-1617 mating connectors for plugging onto a baseboard

Figure 3: TMCM-1617 baseboard mating connector positions

NOTICE Please note that when plugged into the mating connectors the maximum power

rating of the connection between TMCM-1617 power input and motor phase out-

puts and PCB might be lower compared to soldering TMCM-1617 directly into a

PCB.

3.2.3 TMCM-1617 Baseboard

The TMCM-1617 baseboard is an additional product that can be used for evaluation of the TMCM-1617.

The full CAD data (Mentor PADS) and Gerber ﬁles for the TMCM-1617 baseboard is available as reference

and can be used for own designs.

The CAD data and additional information can be downloaded from Trinamic’s website www.trinamic.com.

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Figure 4: Side and top view on TMCM-1617 baseboard complete with TMCM-1617 module and mating

connectors

3.2.4 Mounting a Heat Sink

The aluminum housing of TMCM-1617 has 2 mounting holes for M2.5 screws/bolts to be able to further

ﬁxate it to a baseboard. These mounting holes also allow for mounting a heat sink connected to the

bottom side of the housing.

A thermal gap pad (electrically isolating) is recommended between the housing and the heat sink for

proper heat transfer.

The heat sink requires M2.5 threaded screw holes at the same positions as highlighted in Section 3.1

Figure 5: Heat sink mounting

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3.3 Supply Buﬀering

TMCM-1617 includes only limited onboard capacitance. For high current applications additional capaci-

tors must be placed close to the module power input to stabilize power supply. In addition, a regulated

power supply is highly recommended.

NOTICE Depending on your application make sure to add suﬃcient capacitors to

the driver input to stabilize supply.

Low ESR electrolyte caps are recommended.

It is recommended to connect electrolytic capacitors of signiﬁcant size to

the power supply lines next to the TMCM-1617 !

Rule of thumb for size of electrolytic capacitor: C= 1000 µF

A∗ISUP P LY

The capacitors should be selected with regard to high ripple current rating.

In addition to power stabilization (buﬀer) and ﬁltering this added capaci-

tor will also reduce any voltage spikes which might otherwise occur from

a combination of high inductance power supply wires and the ceramic ca-

pacitors. In addition it will limit slew-rate of power supply voltage at the

module. The low ESR of ceramic-only ﬁlter capacitors may cause stability

problems with some switching power supplies.

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4 Connectors and Signals

The TMCM-1617 has 11 connectors altogether. There are 6 low voltage & I/O connectors (J315...J320) and

5 motor & supply connectors (J301. . . J305). The black dots in the image below are pin 1 marks.

Figure 6: TMCM-1617 connectors as seen on the baseboard footprint (mirrored compared to top side of

TMCM-1617 itself)

NOTICE Start with power supply OFF and do not connect or disconnect motor dur-

ing operation! Motor cable and motor inductance might lead to voltage spikes

when the motor is (dis)connected while energized. These voltage spikes might ex-

ceed voltage limits of the driver MOSFETs and might permanently damage them.

Therefore, always switch oﬀ / disconnect power supply or at least disable driver

stage before connecting / disconnecting motor.

NOTICE Take care of polarity, wrong polarity can destroy the board!

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4.1 TMCM-1617 TMCL and CANopen Version

Figure 7: TMCM-1617 connectors and signals for TMCL/CANopen version (potted and open module)

4.1.1 Motor & Supply Connectors J301. . . J305

Connector Signal Description

J301 +VM Motor supply voltage, +24V

J302 GND Signal and supply ground

J303 U Motor phase U

J304 V Motor phase V

J305 W Motor phase W

Table 3: Motor & supply connectors J301. . . J305

NOTICE The TMCM-1617 does not contain a suppressor diode or other over-voltage

protection at the supply input. On the baseboard a proper suppressor diode

must be provided for protection if required. For example a suppressor of

type SMBJ26A.

NOTICE The TMCM-1617 only contains minimum onboard capacitance to stabilize

the supply voltage and minimize current ripple.

Depending on your application make sure to add suﬃcient capacitors to

the driver input. Low ESR electrolyte caps are recommended, especially for

higher current applications. See Section 3.3 for more information.

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4.1.2 Low Voltage & I/O connector J315

Pin Signal Description

1 +3.3V_OUT +3.3V output rail for used on the baseboard, 50mA max.

2 GND Common system supply and signal ground

3 REF_R Right reference switch input, +3.3V level

4 -dnc- do not connect

5 REF_H Home reference switch input, +3.3V level

6 -dnc- do not connect, reserved for future use

7 REF_L Left reference switch input, +3.3V level

8 -dnc- do not connect, reserved for future use

Table 4: Low voltage & I/O connector J315

4.1.3 Low Voltage & I/O connector J316

Pin Signal Description

1 -dnc- do not connect

2 GND Common system supply and signal ground

3 -dnc- do not connect

4 GND Common system supply and signal ground

5 -dnc- do not connect

6 GND Common system supply and signal ground

7 -dnc- do not connect

8 AIN0 Analog input 0, 0. . . +3.3V

9 -dnc- do not connect

10 AIN1 Analog input 1, 0. . . +3.3V

11 -dnc- do not connect

12 AIN2 Analog input 2, 0. . . +3.3V

13 -dnc- do not connect

14 GND Common system supply and signal ground

15 -dnc- do not connect

16 GND Common system supply and signal ground

Table 5: Low voltage & I/O connector J315

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4.1.4 Low Voltage & I/O connector J317

Pin Signal Description

1 -dnc- do not connect

2 -dnc- do not connect

3 -dnc- do not connect

4 nRESET external reset line, low active, +3.3V level

5 -dnc- do not connect

6 GND Common system supply and signal ground

7 -dnc- do not connect

8 -dnc- do not connect

Table 6: Low voltage & I/O connector J317

4.1.5 Low Voltage & I/O connector J318

Pin Signal Description

1 -dnc- do not connect

2 RS485_RX RS485 interface digital RX line, +3.3V level, connect to external transceiver

3 RUN_LED Control signal for MCU/CANopen status LED, +3.3V level

4 RS485_TX RS485 interface digital TX line, +3.3V level, connect to external transceiver

5 ERR_LED Control signal for MCU/CANopen error LED, +3.3V level

6 RS485_DIR RS485 interface direction control line, +3.3V level, connect to external

transceiver

7 CAN_H CAN physical bus interface, positive line from internal transceiver

8 CAN_L CAN physical bus interface, negative line from internal transceiver

Table 7: Low voltage & I/O connector J318

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4.1.6 Low Voltage & I/O connector J319

Pin Signal Description

1 -dnc- do not connect, reserved for future use

2 -dnc- do not connect, reserved for future use

3 -dnc- do not connect, reserved for future use

4 BRAKE Digital PWM brake chopper output, +3.3V level

5 +5V_OUT +5V output rail from TMCM-1617 to be used for sensor/encoder supply

and/or external signal conditioning, 100mA max.

6 ENC_N Digital quadrature/incremental encoder input, index channel, +3.3V level

7 GND Common system supply and signal ground

8 ENC_B Digital quadrature/incremental encoder input, B channel, +3.3V level

9 GPIO_1 Dedicated general purpose input 1, +3.3V level

10 ENC_A Digital quadrature/incremental encoder input, A channel, +3.3V level

11 GPIO_2 Dedicated general purpose output 2, +3.3V level

12 HALL_WY Digital Hall sensor input, +3.3V level

13 DRV_FAULT Driver stage fault indicator

14 HALL_V Digital Hall sensor input, +3.3V level

15 -dnc- do not connect

16 HALL_UX Digital Hall sensor input, +3.3V level

Table 8: Low voltage & I/O connector J319

4.1.7 Low Voltage & I/O connector J320

Pin Signal Description

1 GND Common system supply and signal ground

2 +VS Digital and logic supply input, +24V, can be combined with

+VM

3 -dnc- do not connect

4 GPIO_2 Dedicated general purpose output 2, +3.3V level

5 -dnc- do not connect

6 GPIO_3 Dedicated general purpose output 3, +3.3V level

7 GPIO_0 Dedicated general purpose input 0, +3.3V level

8 GPIO_5 Dedicated general purpose output 5, +3.3V level

Table 9: Low voltage & I/O connector J320

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4.1.8 LED Signals

The TMCM-1617 has no on-boards LEDs due to the way it is mounted.

Nevertheless it has dedicated digital outputs to drive LEDs located on the baseboard.

The following table summarizes these driver signals and gives baseboard recommendations.

All LED control signals are +3.3V level outputs.

(Connector & pin numbers when looking onto the TMCM-1617 from top / see Sections 4.1 and 4.2.)

Signal Name Connector

(Pin)

Description Comment

RUN_LED J318 (3) MCU/CANopen status LED use a green LED

ERR_LED J318 (5) MCU/CANopen error LED use a red LED

Table 10: TMCM-1617 digital LED output signals

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4.2 TMCM-1617 EtherCAT Version

Figure 8: TMCM-1617 connectors and signals for CoE version (potted and open module)

4.2.1 Motor & Supply Connectors J301. . . J305

Connector Signal Description

J301 +VM Motor supply voltage, +24V

J302 GND Common system supply and signal ground

J303 U Motor phase U

J304 V Motor phase V

J305 W Motor phase W

Table 11: Motor & supply connectors J301. . . J305

NOTICE The TMCM-1617 does not contain a suppressor diode or other over-voltage

protection at the supply input. On the baseboard a proper suppressor diode

must be provided for protection if required. For example a suppressor of

type SMBJ26A.

NOTICE The TMCM-1617 only contains minimum onboard capacitance to stabilize

the supply voltage and minimize current ripple.

Depending on your application make sure to add suﬃcient capacitors to

the driver input. Low ESR electrolyte caps are recommended, especially for

higher current applications. See Section 3.3 for more information.

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4.2.2 Low Voltage & I/O connector J315

Pin Signal Description

1 +3.3V_OUT +3.3V output rail for used on the baseboard, 50mA max.

2 GND Common system supply and signal ground

3 REF_R Right reference switch input, +3.3V level

4 -dnc- do not connect

5 REF_H Home reference switch input, +3.3V level

6 -dnc- do not connect, reserved for future use

7 REF_L Left reference switch input, +3.3V level

8 -dnc- do not connect, reserved for future use

Table 12: Low voltage & I/O connector J315

4.2.3 Low Voltage & I/O connector J316

Pin Signal Description

1 ECAT_TP_OUT EtherCAT OUT port physical interface TX

2 ECAT_LINK_IN_LED Control signal for EtherCAT link IN status and activity LED, +3.3V level

3 ECAT_TN_OUT EtherCAT OUT port physical interface TX

4 ECAT_LINK_OUT_LED Control signal for EtherCAT link OUT status and activity LED, +3.3V level

5 ECAT_RP_OUT EtherCAT OUT port physical interface RX

6 GND Common system supply and signal ground

7 ECAT_RN_OUT EtherCAT OUT port physical interface RX

8 AIN0 Analog input 0, 0. . . +3.3V

9 ECAT_TP_IN EtherCAT IN port physical interface TX

10 AIN1 Analog input 1, 0. . . +3.3V

11 ECAT_TN_IN EtherCAT IN port physical interface TX

12 AIN2 Analog input 2, 0. . . +3.3V

13 ECAT_RP_IN EtherCAT IN port physical interface RX

14 ECAT_RUN_LED Control signal for EtherCAT state machine RUN LED, +3.3V level

15 ECAT_RN_IN EtherCAT IN port physical interface RX

16 ECAT_ERR_LED Control signal for EtherCAT state machine ERR LED, +3.3V level

Table 13: Low voltage & I/O connector J315

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4.2.4 Low Voltage & I/O connector J317

Pin Signal Description

1 -dnc- do not connect

2 -dnc- do not connect

3 -dnc- do not connect

4 nRESET external reset line, low active, +3.3V level

5 -dnc- do not connect

6 GND Common system supply and signal ground

7 -dnc- do not connect

8 -dnc- do not connect

Table 14: Low voltage & I/O connector J317

4.2.5 Low Voltage & I/O connector J318

Pin Signal Description

1 ECAT_LATCH0 EtherCAT external DC latch input 0, +3.3V level, apply appropriate external

ﬁlter to avoid noise and glitches

2 RS485_RX RS485 interface digital RX line, +3.3V level, connect to external transceiver

3 RUN_LED Control signal for MCU/CANopen status LED, +3.3V level

4 RS485_TX RS485 interface digital TX line, +3.3V level, connect to external transceiver

5 ERR_LED Control signal for MCU/CANopen error LED, +3.3V level

6 RS485_DIR RS485 interface direction control line, +3.3V level, connect to external

transceiver

7 CAN_TX CAN interface digital TX line, +3.3V level, connect to external transceiver

8 CAN_RX CAN interface digital RX line, +3.3V level, connect to external transceiver

Table 15: Low voltage & I/O connector J318

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4.2.6 Low Voltage & I/O connector J319

Pin Signal Description

1 -dnc- do not connect, reserved for future use

2 -dnc- do not connect, reserved for future use

3 -dnc- do not connect, reserved for future use

4 BRAKE Digital PWM brake chopper output, +3.3V level

5 +5V_OUT +5V output rail from TMCM-1617 to be used for sensor/encoder supply

and/or external signal conditioning, 100mA max.

6 ENC_N Digital quadrature/incremental encoder input, index channel, +3.3V level

7 GND Common system supply and signal ground

8 ENC_B Digital quadrature/incremental encoder input, B channel, +3.3V level

9 GPIO_1 Dedicated general purpose input 1, +3.3V level

10 ENC_A Digital quadrature/incremental encoder input, A channel, +3.3V level

11 GPIO_2 Dedicated general purpose output 2, +3.3V level

12 HALL_WY Digital Hall sensor input, +3.3V level

13 DRV_FAULT Driver stage fault indicator

14 HALL_V Digital Hall sensor input, +3.3V level

15 -dnc- do not connect

16 HALL_UX Digital Hall sensor input, +3.3V level

Table 16: Low voltage & I/O connector J319

4.2.7 Low Voltage & I/O connector J320

Pin Signal Description

1 GND Common system supply and signal ground

2 +VS Digital and logic supply input, +24V, can be combined with

+VM

3 -dnc- do not connect

4 GPIO_3 Dedicated general purpose output 3, +3.3V level

5 -dnc- do not connect

6 GPIO_4 Dedicated general purpose output 4, +3.3V level

7 GPIO_0 Dedicated general purpose input 0, +3.3V level

8 GPIO_5 Dedicated general purpose output 5, +3.3V level

Table 17: Low voltage & I/O connector J320

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4.2.8 LEDs Signals

The TMCM-1617 has no on-boards LEDs due to the way it is mounted.

Nevertheless it has dedicated digital outputs to drive LEDs located on the baseboard.

The following table summarizes these driver signals and gives baseboard recommendations.

All LED control signals are +3.3V level outputs.

(Connector & pin numbers when looking onto the TMCM-1617 from top / see Sections 4.1 and 4.2.)

Signal Name Connector

(Pin)

Description Comment

RUN_LED J318 (3) MCU status LED use a green LED

ERR_LED J318 (5) MCU error LED use a red LED

ECAT_LINK_IN_LED J316 (2) EtherCAT link IN status and ac-

tivity

use a green LED, close to IN

port

ECAT_LINK_OUT_LED J316 (4) EtherCAT link OUT status and

activity

use a green LED, close to OUT

port

ECAT_RUN_LED J316 (14) EtherCAT state machine RUN

LED

use a green LED, do not mix up

with MCU RUN LED, mark ac-

cordingly

ECAT_ERR_LED J316 (16) EtherCAT state machine ERR

LED

use a red LED, do not mix up

with MCU ERR LED, mark ac-

cordingly

Table 18: TMCM-1617 digital LED output signals

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Trinamic TMCM-1617-TMCL Owner's manual

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Model: TMCM-1617-TMCL

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