16" Scroll Saw
Instruction Manual
Technical Data
Type/Model 2205375/60701040
Throat Depth 16 in. (406 mm)
Blade Length 5 in. (127 mm)
Max Cutting Depth 2 in. (55 mm)
No Load Speed 400-1600 SPM (Strokes per min)
Table Tilt 0-45 degrees to the left
Scroll Saw
200409rev1
Model No. 60900015
Read the instructions and precautions before use of this product
Please keep this instruction manual for future reference
IF YOU HAVE ANY PROBLEMS OR QUESTIONS CONCERNING THIS PRODUCT,
DO NOT RETURN IT TO YOUR RETAILER, CONTACT CONSUMER SUPPORT AT
1-888-424-3354
OR
IF YOU ARE A STORE MANAGER OR EMPLOYEE IN NEED OF ASSISTANCE CALL
1-888-851-5569
PLEASE HAVE YOUR STORE NUMBER READY
Limited Warranty
Products for Home Use
Manufacturuer (Seller) warrants to the original Buyer only, that each product will be free from defects in
material and workmanship for a period of one (1) year from date of purchase. SELLER’S SOLE
OBLIGATION AND BUYER’S EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE
THE REPAIR OR REPLACEMENT OF PARTS, WITHOUT CHARGE, WHICH ARE DEFECTIVE IN
MATERIAL OR WORKMANSHIP. ANY PARTS AS DETERMINED BY THE SELLER WHICH HAVE BEEN
MISUSED; ABUSED OR DAMAGED EITHER DIRECTLY OR INDIRECTLY FROM REPAIRS OR
ALTERATIONS ATTEMPTED BY UNAUTHORIZED PERSONS; IMPROPER MAINTENANCE, NEGLECT
OR ACCIDENT ARE NOT COVERED BY THIS LIMITED WARRANTY. This warranty does not apply to
damage, heat-induced coloration changes, scratching or alteration due to normal use or weathering. To
make a claim under this Limited Warranty, you must return the complete product with proof of purchase,
transportation prepaid, to any Manufacturuer's authorized service center. Call 1-888-424-3354 for the
location of the nearest authorized service center.
Additional Limitations
THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY OR CONSUMABLE ITEMS RELATED
TO THIS PRODUCT. ALL IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE (1) YEAR
FROM DATE OF PURCHASE. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS,
ARISING FROM THE SALE OR USE OF THIS PRODUCT.
If any provision of this Limited Warranty is for any reason held to be invalid or unenforceable, such
provision shall not affect any other provision herein, this Limited Warranty shall be construed as if such
invalid and/or unenforceable provision had never been contained herein.
This Warranty contains the entire agreement between Seller and Buyer and supersedes any and all
prior agreements, arrangements, or understandings between the parties relating to product warranty.
NOTE: This product is intended for residential, non-commercial use.
Ace No. 2205375
Model No: 60701040
IF YOU HAVE ANY PROBLEMS OR QUESTIONS CONCERNING THIS PRODUCT,
DO NOT RETURN IT TO YOUR RETAILER, CONTACT CUSTOMER SERVICE AT
1-888-424-3354.
Manufactured in China for
Ace Hardware Corp.
Oak Brook, Illinois 60523, USA©2009
www.acehardware.com
Due to ongoing product development
the actual product or products may vary from
the illustrations or photos shown within this manual.
14
WARNING: To prevent the saw from starting accidentally and causing serious injury, turn off
and unplug the saw before carrying out any maintenance work on the saw.
WARNING: Failure to unplug your saw could result in accidental starting and cause
serious injury.
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
WARNING: RISK OF PERSONAL INJURY. Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be suitable for one tool, may become
hazardous when used on another tool.
Recommended Accessories:
• Scroll saw blades
• Workpiece supports
• Workpiece clamps
• Lubricating oil
• Hydrophobic grease
ACCESSORIES
WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed
below may result in electric shock and/or serious personal injury.
NOTE: This stationary tool has been manufactured in accordance with the applicable
standard and equipment safety legislation. When using electrical appliances, it is important
to take safety precautions to avoid possible injury and damage. For that reason, you should
carefully read and store these instructions so that this information is available at all times.
SAVE THESE INSTRUCTIONS.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and
adjusting wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed.
9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear
protective hair covering to contain long hair.
10. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Every-
day eyeglasses only have impact resistant lenses, they are NOT safety glasses.
11. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your
hand and it frees both hands to operate tool.
12. DON'T OVERREACH. Keep proper footing and balance at all times.
13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
14. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits,
cutters, and the like.
15. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before
plugging in.
16. USE RECOMMENDED ACCESSORIES. Consult the owners manual for recommended
accessories. The use of improper accessories may cause risk of injury to persons.
17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function ñ check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the
blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNATTENDED. Turn Power OFF. Don't leave tool until it comes to
a complete stop.
1
GENERAL SAFETY RULES
Motor will not run. 1. Problem with ON-OFF Switch,•Have worn parts replaced before
power cord or outlet using your scroll saw again. Have
a proper outlet installed by a
qualified electrician.
2.Motor defective •Do not attempt any repair. Have it
replaced by a qualified
service technician
Blades breaking. 1.Too much tension. •Adjust blade tension
2.Feeding too quickly. •Reduce feed rate.
3.Wrong blade. •Narrow blades are for cutting thin
wood or tight corners and curves,
wide blades are for thicker wood
wide curves.
4.Blade twisting in wood. •Reduce side pressure on blade,
check blade tension.
Vibration (there is always 1.Improper mounting of saw. •Check mounting.
a certain amount of vibration 2.Improper bracing. •Check saw mounting instructions.
when the saw is running). 3.Loose table or table • Tighten table lock knob.
resting against motor.
4.Loose motor mounting. • Tighten motor mounting bolts.
Blade runout (blade not 1.Blade holders out of line •Realign blade holders and blade.
properly aligned with
arm motion).
13
Arm Bearing (Figure 15)
1. Lubricate the arm bearings after the first 10
hours of use. Oil them every 50 hours of use
or whenever the bearing squeaks.
2. Carefully place the saw on its side as shown
in figure 15.
3. Remove the rubber cap (1) from the upper
and the lower arm of the saw.
4. Squirt a few drops of oil (2) on the end of the
shaft and arm bearings.
5. Leave the saw in this position overnight to
allow the oil to soak in.
NOTE: Lubricate the bearings on the other
side of the saw in the same manner
Carbon Brushes (Figure 16)
The saw's motor has externally accessible
carbon brushes that should be checked
periodically for wear. When one of the two
brushes becomes worn, replace both brushes.
1. Unplug the saw from the power source.
2. Carefully place the saw on its side exposing
the underside of the saw housing.
3. Using a flat blade screwdriver, remove the
bottom brush assembly cap (1) through the
access hole in the base and the top brush
assembly cap from the top of the motor.
4. Gently pry the brush assemblies (2) out using
a small screwdriver, the pointed end of a nail
or paper clip.
5. If one of the brushes is worn down shorter
than one fourth of an inch (6 mm) in size,
replace both brushes. Do not replace one brush without replacing the other at the same time.
Make sure the curvature at the end of the brush matches the curvature on the motor and that
each carbon brush moves freely into its brush holder. Use the blunt end of something thin
(e.g. eraser end of a pencil) to push the carbon brush into its holder until it is in place.
6. Make sure the brush cap is positioned correctly (straight). Tighten the carbon brush cap using
a hand powered screwdriver only. Do not over tighten.
WARNING: To prevent accidental starting that could cause serious injury, turn off and unplug
the saw before carrying out any maintenance work on the saw.
WARNING: Failure to unplug your saw could result in accidental staring causing serious injury.
Figure 15
Figure 16
1
2
2
1
2
ELECTRICAL SAFETY
Grounding Instructions
1. (SEE FIGURE 1) In the event of a malfunction
or breakdown, grounding provides a path of
least resistance for electric current to reduce
the risk of electric shock. This tool is equipped
with an electric cord having an
equipment-grounding conductor and a
grounding plug. The plug must
be plugged into a matching outlet that is
properly installed and grounded in accordance
with all local codes and ordinances.
2. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by
a qualified electrician.
3. Improper connection of the equipment-grounding conductor can result in a risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
4. Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
5. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator.
There is an increased risk of electrical shock if your body is grounded.
6. Repair or replace damaged or worn cord immediately.
7. Don't expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electrical shock.
Extension Cords
1. Make sure your extension cord is in good condition. When using an extension cord, be sure to
use one heavy enough to carry the current your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and overheating. Table 1 (page 3) shows
the correct size to use depending on cord length and nameplate Ampere rating. If in doubt, use
the next heavier gauge. The smaller the gauge number, the heavier the cord.
2. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that
accept the tool's plug.
3. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from the outlet.
4. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electrical shock.
5. When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W".
These cords are rated for outdoor use and reduce the risk of electrical shock.
Grounding
Prong
3-Prong Plug
Properly Grounded
3-Prong Outlet
Figure 1
Amp Volts
25 ft. 50ft 100ft 150 ft
1-5 120V 18 16 16 14
6-10 120V 16 16 14 12
11-12 120V 14 14 14 12
12-16 120V 14 12 Not Recommended
Table 1.
Minimum Gage For Power Cord
Total Length of cord in feet
Rating
AWG
12
Stack Cutting (Figure 14)
Stack cutting may be used when several identical
shapes need to be cut.
Several workpieces (2) may be stacked one on
top of the other and secured to each other
before cutting.
Pieces of wood may be joined together by placing
double sided tape (1) between each piece or by
wrapping tape around the corners or ends of the
stacked wood.
The stacked pieces must be attached to each
other in such a way that they can be handled on
the table as a single workpiece.
WARNING: To avoid serious personal injury, do not cut several workpieces at a time unless
they are properly attached to each other.
WARNING: Do not let familiarity with the saw create carelessness. Remember that a careless
decision made quickly can create a serious injury.
WARNING: RISK OF PERSONAL INJURY. Always disconnect tool from power source before
making any adjustments, installing or changing accessories.
CAUTION: Tool service must be preformed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury. When servicing
a tool, use only identical replacement parts. Follow instructions in the Maintenance section of
this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create
a risk of electrical shock or injury.
General Maintenance
1. Clean the housing, table, base and motor vents after each use.
2. Lubricate moving parts with light weight oil.
3. Apply a thin coat of hydrophobic grease to table so that the workpiece slides easily
while cutting.
4. Store the tool on a safe and dry place, and out of reach of children.
5. If tool begins to make abnormal noise, vibrations, produces smoke or burning odor, turn the tool
off immediately and do not operate, until repaired.
6. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating
and changing accessories.
7. Do not allow any build up of resins or sap on the saw table. Clean with gum and pitch remover
as needed.
WARNING: When replacing parts, use only identical replacement parts. The use of any other
part may create a hazard or damage the saw.
MAINTENANCE
Figure 14
1
1
2
3
WARNING! For Your Own Safety Read Instruction Manual before Operating Saw
1. DO NOT OPERATE scroll saw until it has been assembled and installed according to the
assembly instructions.
2. ALWAYS wear eye protection.
3. ALWAYS clamp or bolt scroll saw to workbench or table before use.
4. DISCONNECT the power cord and wait for the blade to come to a complete stop before making
any adjustments or changing blade.
5. BE SURE all adjustments knobs, screws or levers are tight and secure before use.
6. KEEP ARMS, HANDS AND FINGERS away from the blade and blade guard (drop foot)
during use.
7. NEVER use damaged or dull blades.
8. ALWAYS use appropriate speed for material and cutting tool being used.
9. ALWAYS support long workpieces to prevent the cutting tool from binding.
10.DO NOT operate scroll saw with guard or covers removed or modified. Make sure guards are in
place and working properly before use.
11.ALWAYS adjust the blade guard (drop foot) so that it rests on the workpiece.
12.NEVER cut through nails.
13.DO NOT cut work pieces that are too small to hold safely.
14.MAKE SURE table is clear of tools, marking equipment or other debris before operation.
15.NEVER start saw when blade is in contact with workpiece.
16.NEVER leave tool unattended while running. Turn power off and do not leave the tool until the
blade has come to a complete stop.
17.ALWAYS allow the motor to reach full speed before starting a cut to avoid the blade from
jamming or binding.
18.NEVER feed workpiece too quickly. Do not force the workpiece against the blade.
19.ALWAYS maintain good balance and avoid awkward operations and hand positions.
20.NEVER remove jammed or scrape pieces of material until the blade has completely stopped.
21.NEVER attempt to adjust or touch the blade tension knob or blade guard (drop foot) when the
saw is on or the blade is moving.
SPECIFIC SAFETY RULES FOR SCROLL SAW
CALIFORNIA PROPOSITION 65
WARNING: CHEMICAL HAZARD. Use of this tool may cause exposure to chemicals that are
known to the state of California to cause cancer, birth defects or other reproductive harm. Dust
and debris created during cutting, drilling, grinding or sanding on some materials may contain
chemicals known to the State of California to cause cancer or birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline Silica from bricks and cement and other masonry products
• Arsenic and Chromium from chemically- treated lumber.
To reduce exposure to these chemicals, always use approved safety equipment, work in a
well-ventilated area and wear dusk mask that filters out microscopic particles.
11
Blade Information
Scroll blades wear out and must be replaced frequently for best cutting results. Scroll saw blades
generally become dull after one half hour to 2 hours of cutting, depending on the type of material
and speed of operation.
When cutting wood, best results are achieved when cutting pieces less than one inch (25mm) thick.
When cutting wood thicker than one inch (25mm), the user must guide the workpiece very slowly
into the blade and take extra care not to bend or twist the blade while cutting.
When choosing a blade, carefully consider the following:
Very fine, narrow blades should be used to scroll cut thin material one fourth of an inch (6mm)
thin or less.
Most blade packages state the size or thickness and type of material which the blade is intended
to cut. The package should also state the radius or size of curve that can be cut with that blade.
Wider blades cannot cut curves as tight or small as thinner blades.
Main causes of blade wear:
• Cutting plywood, hardwood and other laminates.
• Cutting material thicker than three fourths of an inch (19mm).
• Side pressure on the blade.
Speed Setting (Figure 12)
By turning the speed selector (1), the saw's
speed may be adjusted from 400 to 1,600 SPM
(Strokes per Minute). To increase the strokes per
minute, turn the speed selector clockwise (3). To
decrease the strokes per minute, turn the speed
selector counterclockwise (2).
Scroll Cutting
Scroll cutting consists of following the pattern
lines by pushing and turning the workpiece at the
same time. Once you have started a cut, do not
try to turn the workpiece without also pushing it;
the workpiece could bind or twist the blade,
causing it to break.
Interior Scroll Cutting (Figure 13)
One feature of the scroll saw is that it can be
used to make scroll cuts within a workpiece
without cutting through the edge or perimeter of
the workpiece.
To make interior cuts in the workpiece:
1. Remove the scroll saw blade as explained in
the section Installing Blades.
2. Drill a hole (1) one fourth of an inch (6 mm) in
size in the workpiece (3).
3. Place the workpiece on the saw table with
the drilled hole over the hole in the table.
4. Install the blade, feeding it though the hole in
the workpiece.
5. Adjust the drop foot and blade tension.
6. When finished making the interior scroll cut (2), simply remove the blade from the blade
holders as described in the section on Installing Blades.
7. Remove the workpiece.
1
2
3
Figure 13
3
1
2
Figure 12
4
The following symbols are used for this tool:
SYMBOLS
V Volts Voltage
Amp Amperes Current
SPM Strokes per minute Speed
~ Alternating Current Type of current
HZ Hertz Frequency (cycles per second)
Min Minutes Speed
Symbol Name Designation/Explanation
GLOSSARY OF TERMS
Bevel Cut - A cut made with the saw table at any angle to the blade other then 90 degrees.
Crosscut - Any cut made across the width or grain of the workpiece.
Freehand - Any cut made when the workpiece is not guided by a fence or mitre gauge.
Gum - A sap or sticky substance in wood products.
Kerf - The slot that is produced by the blade in a partial cut (a non-through cut) or the material
removed from the workpiece by the blade.
Kick back - A sudden movement of the workpiece, typically in the opposite direction of the cut.
Leading end - The end of the workpiece that is pushed into the blade first.
Non-ferrous Metal or Alloy - A metal or ally that does not contain iron (such as aluminum, copper
or brass)
Push Stick - A device which is used to push the workpiece through the saw. Typically used when
cutting very narrow workpiece.
Resin - A sticky, sap based substance that has hardened.
Ripping - A cut made along the length of the workpiece.
Saw Blade Path - The area on the workpiece that is directly in line with the blade.
SPM - Storks per minute. The number of times the blade travels up (or down) in a minute
of operation.
Through Cut - A cutting operation in which the blade completely cuts through a workpiece.
Workpiece - The item being cut by the saw.
Worktable (Saw Table) - The surface on which the workpiece rests during the cutting operation.
Install the Sawdust Blower Tube (Figure 3)
1. Attach one end of the plastic tubing (1) to the
back of the sawdust blower (3) and the other
end to the pump mechanism (2).
2. Apply a coat of hydrophobic grease to the
saw table surface so that the workpiece can
slide easily. Wipe off all excess grease with
a dry cloth.
WARNING! RISK OF PERSONAL INJURY. ALWAYS DISCONNECT THE TOOL FROM THE POWER
OUTLET BEFORE MAKING ANY ADJUSTMENT, INSTALLING OR CHANGING SAW BLADES.
CAUTION: The scroll saw must be completely assembled before use. DO NOT plug unit into
power source until the unit has been completely assembled and all guards are in place.
5
ASSEMBLY
Teeth/Inch Teeth/cm Width Thickness Speed (SPM) Material Cut
10 4 .110 in. .020 in. 1200-1600 Popular size for cutting
(2.8 mm) (.5 mm) hard and soft woods
3/16 in. (4.8 mm) up to
2 in. (51 mm) plastics,
paper, felt, bone etc.
15 6 .110 in. .020 in. 600-1200 Wood, plastics, extremely
(2.8 mm) (.5 mm) thin cuts on materials
3/32 in. (2.4 mm) to
1/2 in. (13 mm) thick
18 7 .095 in. .010 in. 400-600 For tight radius work
(2.4 in.) (.3 mm) in thin materials 3.32 in.
(2.4 mm) to 1/8 in. (3mm)
such as wood, veneer,
bone, fibre, ivory,
plastic etc.
Table
Lock Knob
Sawdust
Blower
Throat
Plate
Bevel Scale
Blade Clamp Screw
Drop Foot
Lock Knob
Variable Speed
Selector Knob
On/Off Switch
with Lockout Key
Drop Foot
(blade guard)
Figure 2
Saw
Blade
Dust Port
Blade Tension Knob
0
15
30
Work table
KNOW YOUR TOOL
Figure 3
1
3
2
10
Jamming of the Saw Blade and Workpiece
When backing out the workpiece, the blade may bind in the kerf (cut). This is usually caused by
sawdust clogging the kerf or by the blade coming out of the blade holder. If this happens:
1. Place the switch in the off position
2. Wait until the saw has come to a full and complete stop.
3. Unplug the saw from the power source.
4. Remove the blade and workpiece (see section on Removing Saw Blade)
5. Wedge the kerf open with a flat screw driver or wooden wedge then remove the blade from
the workpiece.
Avoiding Injury
1. Make sure the saw is level and does not rock. The saw should always be mounted on a firm
level surface with plenty of room for handling and properly supporting the workpiece.
2. Bolt the saw to the support surface to prevent slipping, walking or sliding during operations.
3. Turn the saw off and unplug it form the power source before moving the saw.
4. Do not remove jammed offcuts until the blade has completely stopped.
5. Choose the right size and type of blade for the material and type of cut you plan to make.
6. Use only recommended accessories.
7. Before turning the saw on, clear everything off the saw table except the workpiece
and clamps.
8. Properly support round materials such as dowel rods or tubing because they have a tendency
to roll during cutting, causing the blade to "bite". To avoid this, always use a "V" block or
clamp the workpiece to a mitre gauge.
9. Before removing offcuts from the saw table, turn the saw off and wait for all moving parts
to stop.
Choosing the Right Blade
The scroll saw accepts a wide variety of blades and thicknesses for cutting wood and other fibrous
materials. This saw uses 5 in. (127mm) long blades of either the pin end or the plain end types.
The blade width and thickness, as well as the number of teeth per inch are determined by the type
of material and the size of the radius being cut.
NOTE: As a general rule, always select narrow blades for intricate curve cutting and wide
blades for straight and large curve cutting.
9
WARNING: RISK OF PERSONAL INJURY. NEVER PLACE YOUR HANDS NEAR THE BLADE WHILE
PERFORMING ANY CUTTING OPERATION. To avoid serious personal injury, always keep your
hands at least 3 inches from the saw blade.
WARNING: RISK OF PERSONAL INJURY. ALWAYS DISCONNECT THE TOOL FROM THE POWER
OUTLET BEFORE MAKING ANY ADJUSTMENT, INSTALLING OR CHANGING BLADES OR
OTHER TOOLS.
CAUTION: DO NOT OPERATE scroll saw until it has been assembled and installed according to
the "Assembly" instructions. Read and follow all safety rules within this Instructions Manual,
failure to do may result in electric shock and/or serious personal injury.
On/Off Switch (Figure 11)
Scroll saw is equipped with an "On/Off" switch
key. Removal of the key prevents the saw from
being
turned "On". Remove the key to avoid
unintentional start up or unauthorized use of the
scroll saw.
1.To start the saw, move the "On/Off" switch to
the "On" position.
2.To stop the saw, move the switch to the
"Off" position
Before Cutting
NOTE: Before starting a cut, turn the saw on and listen to the sound it makes. If you notice
vibration or an unusual noise, stop the saw immediately and unplug it. Do not restart the saw
until you have located and resolved the source of the problem.
NOTE: After the saw is turned on, a hesitation before blade movement is normal.
Cutting Instructions
1.There is a learning curve for each person who uses a scroll saw. During that period it is
expected that some blades will break until the proper use of the saw is learned and the blade
it properly adjusted.
2.Plan the way the workpiece will be cut from start to finish and ensure that there is adequate
room around the saw to complete the cut.
3.Keep your hands away from the blade. Do not hold pieces so small that your figures would
have to go under the drop foot in order to make the planned cut.
4.Hold the workpiece firmly against the saw table.
5.The blade teeth will only cut the work piece during the down stroke.
6.Use gentle pressure with both hands when feeding the workpiece into the blade. Do not force
the cut.
7.Guide the workpiece into the blade slowly since the blade teeth are very small and can only
remove material on the down stroke.
8.Avoid awkward operations and hand positions where sudden slips could cause injury from
contact with the blade. Never place hands in the path of the blade.
9.For accurate wood cuts, compensate for the blade's tendency to follow the grain in the wood
as you cut.
10.Use extra support (table, blocks, etc) when cutting large, small or awkward workpieces.
11.Never use another person as a substitute for a table extension or as an additional support for a
workpiece that is longer or wider then the basic saw table.
12.When cutting irregular shaped workpieces, plan your cuts so that the workpiece will not pinch
the blade. Workpieces must not twist, rock or slip while being cut.
OPERATION
6
Mounting the Scroll Saw to a Work Bench (Figure 4)
WARNING! To avoid serious personal injury from unexpected tool movement, securely mount
the scroll saw onto a workbench.If the saw is to be used in a specific location, it should be
permanently secured to a work bench by drilling holes through the surface of the work bench.
1. Each hole in the base should be bolted to
securely using machine bolts, washers and
nuts (not included).
2. Drill four holes through the work bench (2).
3. Place the scroll saw on the work bench by
aligning the holes in the saw base with the
drilled holes in the workbench.
4. Insert bolts (4) (not Included) and tighten
securely with washers and nuts (not included).
NOTE: all bolts should be inserted from the
top. Install washers and nuts from the
underside of the work bench.
Reducing Noise and Vibration
To reduce noise and vibration, the saw can be
mounted with a piece of carpet or foam between the saw and the work bench.
Clamping the scroll saw to the work bench
If the saw is to be used in several locations it should be mounted to a mounting board (1) using the
same steps noted above and then the mounting board should be securely clamped (3 & 5) to the
work bench (2).
Figure 11
0
1
5
3
0
1
2
3
5
4
Off On
ADJUSTMENTS
WARNING! RISK OF PERSONAL INJURY. Always disconnect tool from power source before
making any adjustments, installing or changing accessories.
Drop Foot (Figure 5)
1. To prevent the workpiece from lifting off the
saw table during cutting, the drop foot rod (4)
should be adjusted so that drop foot rests on
top of the workpiece. The drop foot should not
be adjusted too tightly or the work piece may
drag and not move freely.
2. Loosen the drop foot lock knob (1). Lower or
raise the drop foot rod (4) to the desired
position. Retighten the drop foot.
3. The two prongs (2) at the front of the drop foot
act as a blade guard to prevent the accidental
touching of the blade.
Sawdust Blower
1. The sawdust blower (3) is designed to direct air to the cutting line.
2. Make sure the drop foot is properly adjusted to secure the workpiece and direct the air to the
cutting surface.
Figure 5
1
2
3
4
Figure 4
Squaring the Saw Table (Figure 6)
1. Loosen the drop foot lock knob (1) and move
the drop foot rod (4) all the way up.
2. Retighten the drop foot lock knob.
3. Loosen the table lock knob (3) and tilt the
saw table until it is approximately at a right
angle to the blade.
4. Place a small combination square (5) on the
table top next to the blade.
5. Loosen the screw (Figure 7; Item 2) that
holds the scale indicator (4).
6. Move the indicator to the "0" mark on the
bevel scale (1) and securely tighten
the screw.
7. Adjust the drop foot to the desired location
and securely retighten the drop foot
lock knob.
Setting the Table for Horizontal or
Bevel Cutting (Figure 7)
1. A bevel scale (1) is located under the saw
table as a guide for setting the approximated
saw table angle. When greater precision is
required, make practice cuts on scrap
material and adjusted the saw table
as needed.
2. To change the saw table angle, loosen the
table lock knob (3) and tilt the saw table until
it is at the desired location and then retighten
the table lock knob.
Adjusting the Blade Tension (Figure 8)
1.Check tension by listening to the sound the
blade makes when plucked like a guitar string.
2.Pluck the back of the straight side of the blade
while turning the tension adjusting knob (1).
The sound should be like a musical note. The
sound becomes flatter as the tension
increases. The sound level decreases with too
much tension.
3.Turning the blade tension knob counter-
clockwise will decrease the blade tension.
Turning the blade tension knob clockwise will
increase the blade tension.
Note: be careful not to adjust the blade too tightly.
Too much tension may cause the blade to break
as soon as you start cutting. Too little tension may
cause the blade to bend or break before the teeth
wear out.
8
Changing Blades (Figures 9 & 10)
Scroll saw blades wear out quickly and must be
replaced frequently. Expect to break some blades
while the proper cutting techniques are learned.
Blades usually become dull after 1 hour to 2
hours of cutting, depending on the type of
material and speed of operation. The scroll saw
accepts two types of blades: plain end blades
that are the same thickness for the entire length
of the blade, and pin end blades that have small
pin at each end.
Plain End Blades
Removing plain end saw blades
1.Turn the saw off and unplug it from the
power source.
2.Turn the blade tension knob (Figure 8 - 1)
counterclockwise to reduce the blade tension.
3.Remove the throat plate (3) by pushing it up
from under the saw table.
4.Loosen both the upper blade clamp screw
(Figure 9 - 1) and lower blade clamp screws
(Figure 10 - 2; access from below table on
left side) with the provided T-handle hex
key tool.
5.The blade is now released from the saw.
6.Remove the blade.
Replacing plain end saw blades
1.Place the new blade through the opening in the saw table (Figure 9) with the teeth to the
front of the saw and pointing down toward the saw table.
2.Insert the bottom blade end into the lower blade clamp (Figure 10 - 2) and tighten the lower
blade clamp screw with the provided T-handle hex key tool.
3.Insert the top blade end into the upper blade clamp (Figure 9 - 1). It might be necessary to push
down on the blade arm (Figure 9 - 2) to lower the blade arm to the same level as the blade end.
4.Securely tighten the upper blade clamp with the provided T-handle hex key tool.
5.Turn the blade tension knob (Figure 8 - 1) clockwise to increase the blade tension.
6.Reinstall the throat plate (Figure 9 - 3).
Pin End Blades
Removing pin end saw blades
1.Turn the saw off and unplug it from the power source.
2.Turn the blade tension knob (Figure 8 - 1) counterclockwise to reduce the blade tension.
3.Remove the throat plate (Figure 9 - 3) by pushing it up from under the saw table.
4.Pull up on the blade and push down on the saw arm (Figure 9 - 2) to disengage the upper pins
on the blade from the V-notch on the upper blade holder.
5.Push the blade downward to disengage the lower pins on the blade from the V-notch of the
lower blade holder Figure 10 - 1).
6.Remove the blade.
Replacing pin end saw blades
1.Place the new blade through the opening in the saw table (Figure 9) with the teeth to the front
of the saw and pointing downward toward the saw table.
2.Fit the pins on the blade into the lower blade holder (Figure 10 - 1).
3.Pull up on the blade and press the upper arm (Figure 9 - 2) down to position the pins on the
blade into the V-notch in the upper blade holder (Figure 9 - 1).
4.Release the upper arm to secure the blade to the saw.
5.Turn the blade tension knob clockwise until blade has the right amount of tension (Figure 8 - 1).
6.Reinstall the throat plate (Figure 9 - 3).
Figure 8
1
Figure 9
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2
7
4
3
1
2
1
Figure 7
Figure 6
4
2
3
5
3
1
2
Figure 10
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1
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2
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3
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4
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5
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