Toro TimeCutter ZS 5000TF Riding Mower User manual

FormNo.3376-919RevB

TimeCutter

ZS5000TFRiding

Mower

ModelNo.74395—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3376-919*B

Thismachineisaride-on,rotary-bladelawnmowerintended

tobeusedbyhomeownersinresidentialapplications.Itis

primarilydesignedforcuttinggrassonwell-maintainedlawns.

Itisnotdesignedforcuttingbrush,mowinggrassandother

growthalongsidehighways,orforagriculturaluses.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orotherreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

land.Otherstatesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratorytestedbytheengine

manufacturerinaccordancewithSAEJ1995andratedto

J2723.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

G014523

Figure1

Undertheseat

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SlopeIndicator.......................................................7

SafetyandInstructionalDecals.................................8

ProductOverview.........................................................13

Controls...............................................................13

Operation....................................................................15

ThinkSafetyFirst...................................................15

BeforeStarting.......................................................16

StartingtheEngine.................................................17

OperatingtheBlades...............................................18

TestingtheSafetyInterlockSystem...........................19

StoppingtheEngine...............................................19

Driving.................................................................19

StoppingtheMachine.............................................20

AdjustingtheHeightofCut.....................................21

AdjustingtheAnti-ScalpRollers...............................21

PositioningtheSeat................................................21

AdjustingtheMotionControlLevers........................21

PushingtheMachinebyHand..................................22

GrassDeector......................................................23

ConvertingtoSideDischargeMode..........................23

OperatingTips......................................................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

PremaintenanceProcedures........................................27

RaisingtheSeat......................................................27

Lubrication...............................................................27

GreasingtheBearings.............................................27

EngineMaintenance..................................................28

ServicingtheAirCleaner.........................................28

ServicingtheEngineOil..........................................28

ServicingtheSparkPlug..........................................30

CleaningtheCoolingSystem....................................31

FuelSystemMaintenance...........................................32

ReplacingtheIn-lineFuelFilter................................32

ElectricalSystemMaintenance....................................33

ChargingtheBattery...............................................33

ServicingtheFuses.................................................34

DriveSystemMaintenance.........................................35

CheckingtheTirePressure......................................35

ReleasingtheElectricBrake.....................................35

HydraulicSystemMaintenance....................................36

CheckingtheHydraulicOilLevel..............................36

ChangingtheHydraulicSystemOiland

Filters................................................................36

MowerMaintenance...................................................38

ServicingtheCuttingBlades.....................................38

LevelingtheMowerDeck........................................41

RemovingtheMower..............................................42

MowerBeltMaintenance.........................................43

InstallingtheMower...............................................43

ReplacingtheGrassDeector..................................44

Cleaning...................................................................45

WashingtheUndersideoftheMower........................45

Storage........................................................................46

CleaningandStorage..............................................46

Troubleshooting...........................................................48

Schematics...................................................................50

Safety

ThismachinemeetsorexceedstheB71.1-2003

specicationsoftheAmericanNationalStandards

Institute,ineffectatthetimeofproduction.However,

improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-"personalsafety

instruction."Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

ThefollowinginstructionsarefromANSIstandard

B71.1-2003.AllthelanguagewithinthisANSIstandard

appliestothismachine;however,duetotheapplicationof

thestandardacrossmanydifferenttypesofproductssome

statementscanseemgeneralormisleading.Intheseinstances,

Torohasrenedthestatementtoconveythemeaningofthe

standardwhilebettermatchingtheproductthisOperator's

Manualpertains.Safetyinformationinadditiontothe

instructionsfoundintheANSIstandardbelowcanbefound

inToroRidingMowerSafetyattheendofthissection.

GeneralOperation

•Read,understand,andfollowallinstructionsinthe

operator'smanualandonthemachinebeforestarting.

•Donotplacehandsorfeetnearrotatingpartsorunder

themachine.Keepclearofthedischargeopeningatall

times.

•Allowonlyresponsibleadultswhoarefamiliarwiththe

instructionstooperatethemachine.

•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,

whichcouldbepickedupandthrownbytheblade.

•Besuretheareaisclearofotherpeoplebeforemowing.

Stopthemachineifanyoneentersthearea.

•Nevercarrypassengers.

•Donotmowinreverseunlessabsolutelynecessary.

Alwayslookdownandbehindbeforeandwhilebacking

up.

•Beawareofthemowerdischargedirectionanddonot

pointitatanyone.Avoiddischargingmaterialagainsta

wallorobstruction.Materialmayricochetbacktoward

theoperator.Stoptheblade(s)whencrossinggravel

surfaces.

•Donotoperatethemachinewithoutdeector,discharge

coverorentiregrasscollectionsysteminplaceand

working.

•Bealert,slowdownandusecautionwhenmakingturns.

Lookbehindandtothesidebeforechangingdirections.

•Neverleavearunningmachineunattended.Alwaysturn

offblades,setparkingbrake,stopengine,andremovekey

beforedismounting.

•Turnoffbladeswhennotmowing.Stoptheengine,wait

forallpartstocometoacompletestopandremovethe

keybeforecleaningthemachine,removingthegrass

catcheroruncloggingthedischargechute.

•Operatethemachineonlyindaylightorgoodarticial

light.

•Donotoperatethemachinewhileundertheinuence

ofalcoholordrugs.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Useextracarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Alwaysweareyeprotectionwhenoperatingthemower.

•Dataindicatesthatoperators,age60yearsandabove,are

involvedinalargepercentageofridingmower-related

injuries.Operatorsshouldevaluatetheirabilitytooperate

theridingmowersafelyenoughtoprotectthemselvesand

othersfromseriousinjury.

•Alwaysfollowtherecommendationsforanyapplication

ofcounterweights.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtolossofcontroland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Operationonallslopesrequiresextracaution.Ifyoucannot

backuptheslopeorifyoufeeluneasyonit,donotmowit.

•Donotmowslopesgreaterthan15degrees.

•Watchforditches,holes,rocks,dips,andrisesthatchange

theoperatingangle,asroughterraincouldoverturnthe

machine.

•Choosealowgroundspeedsoyouwillnothavetostop

whileoperatingonaslope.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcauseslidingand

lossofcontrol.

•Alwayskeepthedrivewheelsengagedwhengoingdown

slopes.

•Reducespeedanduseextremecautiononslopes.

•Donotmakesuddenturnsorrapidspeedchanges.

•Removeormarkobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.Tallgrasscanhideobstacles.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoingdownhill.

Weighttransfertothefrontwheelsmaycausedrive

wheelstoslipandcauselossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingonaslope.If

tireslosetraction,stopthemachine,disengagetheblades

andproceedslowlyofftheslope.

•Useextremecarewithgrasscatchersorotherattachments.

Thesecanchangethestabilityofthemachineandcause

lossofcontrol.

•Donottrytostabilizethemachinebyputtingyourfoot

ontheground.

•Donotmowneardrop-offs,ditches,steepbanksor

water.Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathordrowning.

•Useawalkbehindmowerand/orahandtrimmernear

drop-offs,ditches,steepbanksorwater.

Children

Tragicaccidentscanoccuriftheoperatorisnotalerttothe

presenceofchildren.Childrenareoftenattractedtothe

machineandthemowingactivity.Neverassumethatchildren

willremainwhereyoulastsawthem.

•Keepchildrenoutofthemowingareaandunderthe

watchfulcareofanotherresponsibleadult,notthe

operator.

•Bealertandturnthemachineoffifchildrenenterthe

area.

•Beforeandwhilebackingorchangingdirection,look

behind,down,andside-to-sideforsmallchildren.

•Nevercarrychildren,evenwiththebladesoff.Theymay

falloffandbeseriouslyinjuredorinterferewithsafe

machineoperation.

•Childrenwhohavebeengivenridesinthepastmay

suddenlyappearinthemowingareaforanotherrideand

berunoverorbackedoverbythemower.

•Neverallowchildrentooperatethemachine.

•Useextracarewhenapproachingblindcorners,shrubs,

trees,theendofafenceorotherobjectsthatmayobscure

vision.

Towing

Ahitchkitisavailableforthismachineandcanbeobtained

bycontactinganAuthorizedToroDealer.Donottow

withoutrstinstallingthismanufacturerapprovedhitch.The

followingguidelinesapplywhentowingwiththeapproved

hitchkitinstalled.

•Towonlywithamachinethathasahitchdesignedfor

towing.Donotattachtowedequipmentexceptatthe

hitchpoint.

•Followthemanufacturer'srecommendationforweight

limitsfortowedequipmentandtowingonslopes.

•Neverallowchildrenorothersinorontowedequipment.

•Onslopes,theweightofthetowedequipmentmaycause

lossoftractionandlossofcontrol.

•Travelslowlyandallowextradistancetostop.

Service

SafeHandlingofGasoline:

Toavoidpersonalinjuryorpropertydamage,useextracare

whenhandlinggasolineandotherfuels.Theyareammable

andthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipesandothersources

ofignition.

•Useonlyanapprovedcontainer.

•Neverremovethegascaporaddfuelwhentheengineis

running.Allowtheenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerinsidewhere

thereisanopename,suchasnearawaterheateror

furnace.

•Neverllcontainersinsideavehicleoronatruckor

trailerwithaplasticliner.Alwaysplacecontainersonthe

groundawayfromyourvehiclebeforelling.

•Removegas-poweredequipmentfromthetruckortrailer

andrefuelitontheground.Ifthisisnotpossible,then

refuelsuchequipmentwithaportablecontainer,rather

thanfromagasolinedispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilthefuelingis

complete.Donotuseanozzlelock-opendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllthefueltank.Replacegascapandtighten

securely.

GeneralService:

•Neveroperateamachineinsideaclosedarea.Engine

exhaustcontainscarbonmonoxide,whichisanodorless,

deadlypoisonthatcankillyou.

•Keepnutsandboltstight,especiallythebladeattachment

bolts.Keepequipmentingoodcondition.

•Nevertamperwithsafetydevices.Checktheirproper

operationregularly.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillagefuelsoakeddebris.

Allowthemachinetocoolbeforestoring.

•Stopandinspecttheequipmentifyoustrikeanobject.

Repair,ifnecessary,beforerestarting.

•Nevermakeanyadjustmentsorrepairswiththeengine

running.

•Grasscatchercomponentsaresubjecttowear,damage

anddeterioration,whichcouldexposemovingpartsor

allowobjectstobethrown.Frequentlycheckcomponents

andreplacewithmanufacturers'recommendedparts,

whennecessary.

•Mowerbladesaresharpandcancut.Wraptheblade(s)or

weargloves,anduseextracautionwhenservicingthem.

•Checkforproperbrakeoperationfrequently.Adjustand

serviceasrequired.

•Maintainorreplacesafetyandinstructiondecalsas

necessary.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro

productsorothersafetyinformationthatyoumustknowthat

maynotbeincludedintheANSIstandards.

•Stoptheengine,movethemotioncontrolleverstoneutral

andoutwardtotheparkposition,disengagetheblade

controlswitch,removekeybeforeanddisconnectspark

plugwire(s)performinganyservice,repairs,maintenance

oradjustments.

•Keephands,feet,hair,andlooseclothingawayfrom

attachmentdischargearea,undersideofmowerandany

movingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting

tomaintain,adjustorservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfrombattery.

•UseonlyToroapprovedattachments.Warrantymaybe

voidedifusedwithunapprovedattachments.

•Ifloadingthemachineontoatrailerortruck,useasingle,

full-widthramponly.Therampangleshouldnotexceed

15degrees.

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-7009

1.Warning—don'toperatethemowerwiththedeectorupor

removed;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

99-3943

1.Engine

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

110-6691

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard,mower—donotoperatewithoutthe

deector,dischargecover,orgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

112-9840

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

114-1606

1.Entanglementhazard,belt—keepallguardsinplace.

119-8814

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

119-8815

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

120-5470

1.Height-of-cut

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

119-8874

1.Lowspeed2.Highspeed

121-0773

1.Fast

4.Choke

2.Continuousvariablesetting5.Powertake-off(PTO),Bladecontrolswitch

3.Slow

120-2239

1.Warning—readtheOperator'sManual.5.Warning—donotusesplitramps,useafullrampswhen

transportingmachine.

2.Warning—readtheinstructionsbeforeservicingorperforming

maintenance;movethemotioncontrolleverstothepark

(brake)position,removetheignitionkeyanddisconnectthe

sparkplugwire.

6.Lossoftraction/controlhazard,slopes—lossoftraction/control

onaslope,disengagethebladecontrolswitch(PTO),

proceedofftheslopeslowly.

3.Cutting/dismembermenthazard,mowerblade;entanglement

hazard,belt—stayawayfrommovingparts,keepallguards

andshieldsinplace.

7.Crushing/dismembermenthazardofbystanders,reversing;

crushing/dismembermenthazardofbystanders—donotcarry

passengers,lookbehindanddownwhenreversing.

4.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine,pickupdebrisbeforeoperating,keepdeector

inplace.

8.Tippinghazard—donotmowslopesgreaterthan15degrees,

avoidsuddenandsharpturnswhileonslopes.

ProductOverview

G020177

8 15

Figure4

1.Deector

5.Motioncontrollevers9.Engine13.Anti-scalproller

2.Reardrivewheel

6.Operatorseat

10.Engineguard

14.SmartSpeed™lever

3.Heightofcutlever7.Footassistlever(certain

modelsonly)

11.Mowerdeck15.Hydraulicreservoir

4.Controlpanel8.Gastankcap

12.Frontcasterwheel

Controls

BecomefamiliarwithallofthecontrolsinFigure4and

Figure5beforeyoustarttheengineandoperatethemachine.

Figure5

ControlPanel

1.Throttle3.Bladecontrolswitch

(powertake-off)

2.Ignitionswitch

4.Choke

IgnitionSwitch

Theignitionswitchhasthreepositions,Off,RunandStart.

ThekeywillturntoStartandmovebacktoRunuponrelease.

TurningthekeytotheOffpositionwillstoptheengine;

however,alwaysremovethekeywhenleavingthemachine

topreventsomeonefromaccidentallystartingtheengine

(Figure5).

ThrottleControl

Thethrottlecontrolstheenginespeedandithasacontinuous

variablesettingfromSlowtoFast(Figure5).

ChokeControl

PullupontheChokecontroluntilitstopstochokethe

engine(Figure5).PushdownontheChokecontrolfor

normalengineoperation

BladeControlSwitch(PowerTake-Off)

Thebladecontrolswitch,representedbyapowertake-off

(PTO)symbol,engagesanddisengagespowertothemower

blades(

Figure5).

MotionControlLeversandParking

BrakePosition

Themotioncontrolleversarespeedsensitivecontrolsof

independentwheelmotors.Movingaleverforwardor

backwardturnsthewheelonthesamesideforwardorin

reverse;wheelspeedisproportionaltotheamountthelever

ismoved.Movethecontrolleversoutwardfromthecenter

totheparkpositionandexitthemachine(Figure17).Always

positionthemotioncontrolleversintotheparkposition

whenyoustopthemachineorleaveitunattended.

SmartSpeed™ControlSystemLever

TheSmartSpeed™ControlSystemlever,locatedbelowthe

operatingposition,givestheoperatorachoicetodrivethe

machineattwospeedranges,highandlow(Figure6).

G014475

Figure6

1.Smartspeedlever

FuelWindow

Thefuelwindowlocatedonthelefthandsideofthemachine

canbeusedtoverifythepresenceofgasolineinthetank

(Figure7).

G014521

Figure7

1.Fuelpresencewindow

Height-of-CutLever

Theheightofcutleverallowstheoperatortolowerand

raisethedeckfromtheseatedposition.Whentheleveris

movedup,towardtheoperatorthedeckisraisedfromthe

groundandwhenmoveddown,awayfromtheoperatoritis

loweredtowardtheground.Onlyadjusttheheightofcut

whilemachineisnotmoving(Figure4).

HourMeter

Thehourmeterrecordsthenumberofhourswhenthe

operatorisintheseatandtheignitionswitchisintheON

position(Figure8).

g017640

Figure8

1.Hourmeterlocationbehindtheseat

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ThinkSafetyFirst

OperatingSafety

Pleasecarefullyreadallofthesafetyinstructionsanddecals

inthesafetysection.Knowingthisinformationcouldhelp

you,yourfamily,petsorbystandersavoidinjury.

DANGER

Mowingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Alossoftractionisalossofsteeringcontrol.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotmowneardrop-offsornearwater.

•Donotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Whenmowingslopes,graduallyworkfrom

lowertohigherareasontheincline.

•Avoidsuddenturnsorrapidspeedchanges.

•Turnup,intoaninclinewhenchanging

directionsonslopes.Turningdowntheslope

reducestraction.

•Attachmentschangethehandlingcharacteristics

ofthemachine.Useextracautionwhenusing

attachmentswiththemachine.

Figure9

1.SafeZone-usethe

TimeCutterhere

3.Water

2.Usewalkbehindmower

and/orhandtrimmernear

drop-offsandwater.

FuelSafety

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthefuelreaches

thebaseofthellerneck.Thisemptyspacein

thetankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UnderstandingtheSafetyInterlock

System

WARNING

Ifsafetyinterlockswitchesaredisconnectedor

damagedthemachinecouldoperateunexpectedly

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

dailyandreplaceanydamagedswitchesbefore

operatingthemachine.

Thesafetyinterlocksystemisdesignedtopreventtheengine

fromstartingunless:

•Thebladesaredisengaged.

•Themotioncontrolleversareintheparkposition.

Thesafetyinterlocksystemalsoisdesignedtostoptheengine

wheneverthecontrolleversareoutoftheparkpositionand

yourisefromtheseat.

BeforeStarting

RecommendedFuel

•Forbestresults,useonlyclean,fresh,unleadedgasoline

withanoctaneratingof87orhigher((R+M)/2rating

method).

•Oxygenatedfuelwithupto10%ethanolor15%MTBE

byvolumeisacceptable.

•DoNotuseethanolblendsofgasoline(suchasE15

orE85)withmorethan10%ethanolbyvolume.

Performanceproblemsand/orenginedamagemayresult

whichmaynotbecoveredunderwarranty.

•DoNotusegasolinecontainingmethanol.

•DoNotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•DoNotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide

thefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank

bedrained.

•Cleanstheenginewhileitruns.

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting.

Addthecorrectamountofgasstabilizer/conditionertothe

gas.

Note:Afuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,checktheoil

levelintheenginecrankcase;refertoCheckingtheOilLevel

intheEngineMaintenancesection.

FillingtheFuelTank

Makesuretheengineisshutoffandthemotioncontrolsare

intheparkposition.Tankmaximumcapacityis2.9gallons.

Important:DoNotoverllfueltank.Fillthefueltank

tothebottomofthellerneck.Theemptyspaceinthe

tankallowsthefueltoexpand.Overllingmayresultin

fuelleakageordamagetotheengineoremissionsystem.

1.Cleanaroundthefueltankcapandremovethecap.

Note:Youcanusethefuelwindowtoverifythe

presenceofgasolinebeforellingthetank(Figure10).

2.Slowlyaddregular,unleadedgasolineuntilthefuel

reachesthebaseofthellerneck(Figure10).

G014474

Figure10

1.Fueltankcap

4.Baseofllerneck,DO

NOTFILLPASTHERE

2.Fillopening5.Fuelwindow

3.Fillerneck6.Fueltank

G014895

Figure11

1.Fillopening3.Fuel

2.Baseofllerneck,DO

NOTFILLPASTHERE

4.Emptyspaceforfuel

expansion.

3.Installthefueltankcapsecurelyandtightenuntilit

“clicks”.Wipeupanygasolinethatmayhavespilled.

StartingtheEngine

1.Sitdownontheseatandmovethemotioncontrols

outwardtotheparkposition.

2.Movethethrottletothefastposition(Figure12).

3.Disengagethebladesbymovingthebladecontrol

switchtoOff(

Figure12).

Figure12

1.Throttle

2.Bladecontrolswitch—Off

position

4.PullupontheChokecontrolbeforestartingacold

engine(Figure13).

Note:Awarmorhotenginemaynotrequirechoking.

g017699

Figure13

1.Controlpanel4.Slow

2.Throttle

5.Chokecontrol

3.Fast

5.TurntheignitionkeytoStarttoenergizethestarter.

Whentheenginestarts,releasethekey(Figure14).

Important:Donotengagethestarterformore

than10secondsatatime.Iftheenginefailsto

start,allowa60secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

damagethestartermotor.

g017700

Figure14

1.Controlpanel4.Off

2.Chokecontrol

5.Run

3.Ignitionkey

6.Start

6.Aftertheenginestarts,pushdownontheChoke

control(Figure14).Iftheenginestallsorhesitates,pull

upontheChokecontrolandlettheenginerunfora

fewseconds.ThenpushdownontheChokecontrol.

Repeatthisasrequired.

OperatingtheBlades

Thebladecontrolswitch,representedbyapowertake-off

(PTO)symbol,engagesanddisengagespowertothemower

blades.Thisswitchcontrolspowertoanyattachmentsthat

drawpowerfromtheengine,includingthemowerdeckand

cuttingblades.

EngagingtheBlades

Important:Donotengagethebladeswhenparkedin

tallgrass.Beltorclutchdamagecanoccur.

1.Releasepressureonthemotioncontrolleversand

placethemachineinneutral.

2.MovethethrottletotheFastposition.

Note:Alwaysengagethebladeswiththethrottlein

theFastposition.

3.Pulluponthebladecontrolswitchtomoveittothe

Onpositionandengagetheblades(

Figure15).

Figure15

1.Controlpanel2.Bladecontrolswitch—On

position

DisengagingtheBlades

PushdownonthebladecontrolswitchtomoveittotheOff

positionanddisengagetheblades(Figure16).

Figure16

1.Controlpanel2.Bladecontrolswitch—Off

TestingtheSafetyInterlock

System

Testthesafetyinterlocksystembeforeyouusethemachine

eachtime.Ifthesafetysystemdoesnotoperateasdescribed

below,haveanAuthorizedServiceDealerrepairthesafety

systemimmediately.

1.Whilesittingontheseat,withthecontrolleversinpark

position,andmovethebladecontrolswitchtoOn.Try

startingtheengine;theengineshouldnotcrank.

2.Whilesittingontheseat,movethebladecontrol

switchtoOff.Moveeithermotioncontrollevertothe

center,unlockedposition.Trystartingtheengine;the

engineshouldnotcrank.Repeatwiththeothermotion

controllever.

3.Whilesittingontheseat,movethebladecontrolswitch

toOff,andlockthemotioncontrolleversinthepark

position.Starttheengine.Whiletheengineisrunning,

engagethebladecontrolswitch,andriseslightlyfrom

theseat;theengineshouldstop.

4.Whilesittingontheseat,movethebladecontrolswitch

toOff,andlockthemotioncontrolleversinthepark

position.Starttheengine.Whiletheengineisrunning,

movethemotioncontrolleverstothecenter,unlocked

position,engagethebladecontrolswitch,andrise

slightlyfromtheseat;theengineshouldstop.

StoppingtheEngine

1.Disengagethebladesbymovingthebladecontrol

switchtoOff(Figure16).

2.MovethethrottlelevertobetweentheFastandSlow

position(Figure13).

3.TurntheignitionkeytoOff(Figure14)andremove

thekey.

Driving

Drivingthemachinebenetsfromanunderstandingof

whatzeroturnradiusmowermeans.Thedrivewheelsturn

independently,poweredbyhydraulicmotorsoneachaxle;

henceonesidecanturninreversewhiletheotherturns

forwardcausingthemachinetospinratherthanturn.This

vastlyimprovesthemachinemaneuverabilitybutmayrequire

someadjustmentiftheoperatorisunfamiliar.

WARNING

Themachinecanspinveryrapidly.Theoperator

maylosecontrolofthemachineandcausepersonal

injuryordamagetothemachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp

turns.

Thethrottlecontrolregulatestheenginespeedasmeasured

inrpm(revolutionsperminute).Placingthethrottlecontrol

intheFastpositioncanbebestforperformance.Formost

applications,operatinginthefullthrottlepositionisdesirable.

Figure17

1.Park(brake)position

4.Backward

2.Centerunlockposition5.Frontofmachine

3.Forward

UsingtheSmartSpeed™Control

System

TheSmartSpeed™ControlSystemlever,locatedbelowthe

operatingposition(

Figure18),givestheoperatorachoiceto

drivethemachineattwogroundspeedranges,highandlow .

G014475

Figure18

1.Smartspeedlever

Tochangespeeds:

1.Movethemotioncontrolleverstoneutralandoutward

totheparkposition;disengagethebladecontrolswitch.

WARNING

Removingyourhandsfromthemotioncontrol

leverswhilethemachineisinmotioncan

resultinalossofcontrolcausingharmtoyou

orbystanders.

Alwaysstopthemachineandmovethemotion

controlleverstotheparkpositionbefore

adjustingtheSmartSpeed™ControlSystem.

2.Adjustthelevertothedesiredposition.

Forward

1.Movetheleverstothecenter,unlockedposition.

2.Togoforward,slowlypushthemotioncontrollevers

forward(

Figure17).

G008952

Figure19

Togostraight,applyequalpressuretobothmotion

controllevers(

Figure19).

Toturn,releasepressureonthemotioncontrollever

towardthedirectionyouwanttoturn(Figure19).

Thefartheryoumovethemotioncontrolleversin

eitherdirection,thefasterthemachinewillmovein

thatdirection.

Tostop,pullthemotioncontrolleverstoneutral.

Backward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,lookbehindyouanddownasyou

slowlypullthemotioncontrolleversrearward(Figure

20).

G008953

Figure20

Togostraight,applyequalpressuretobothmotion

controllevers(Figure20).

Toturn,releasethepressureonthemotioncontrol

levertowardthedirectionyouwanttoturn.

Tostop,pushthemotioncontrolleverstoneutral.

StoppingtheMachine

Tostopthemachine,movethemotioncontrolleversto

neutralandoutwardtotheparkposition,disengagetheblade

controlswitch,ensurethethrottleisinthefastposition,and

turntheignitionkeytoOff.Remembertoremovethekey

fromtheignitionswitch.

WARNING

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemowerwhileitis

unattended.

Alwaysremovetheignitionkeyandmovethe

motioncontrolleversoutwardtotheparkposition

whenleavingthemachineunattended,evenifjust

forafewminutes.

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Toro TimeCutter ZS 5000TF Riding Mower User manual

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