FormNo.3432-507RevA
PowerMax
®
HeavyDuty1028OHXE/1232OHXE
Snowthrower
ModelNo.38841—SerialNo.405348900andUp
ModelNo.38842—SerialNo.405348900andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeowners.Itisdesignedprimarilyforremoving
snowfrompavedsurfaces,suchasdrivewaysand
sidewalks,andothersurfacesfortrafconresidential
orcommercialproperties.Itisnotdesignedfor
removingmaterialsotherthansnow.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g296245
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3432-507*A
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure
thattheHighAltitudeKithasbeeninstalled
sothattheenginemeetsCARB/EPAemission
regulations.TheHighAltitudeKitincreases
engineperformancewhilepreventingspark-plug
fouling,hardstarting,andincreasedemissions.
Onceyouhaveinstalledthekit,attachthe
high-altitudelabelnexttotheserialdecalonthe
machine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.Remove
thekitfromtheengineandrestoretheengineto
itsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperatean
enginethathasbeenconvertedforhigh-altitude
useatloweraltitudes;otherwise,youcould
overheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas
beenconvertedforhigh-altitudeuse,lookforthe
followinglabel(Figure3).
decal127-9363
Figure3
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Contents
Introduction...............................................................1
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................3
Setup........................................................................5
1InstallingtheUpperHandle..............................5
2InstallingtheWheel-Clutch-Cable
Ends................................................................5
3InstallingtheTraction-ControlLinkage.............6
4InstallingtheChute-ControlRod......................6
5InstallingtheSnow-CleanoutT ool....................7
6CheckingtheEngine-OilLevel.........................8
7CheckingtheTirePressure..............................8
8CheckingtheSkidsandScraper......................8
9CheckingtheOperationoftheTraction
Drive...............................................................8
ProductOverview...................................................10
Specications..................................................10
Attachments/Accessories.................................10
Operation.................................................................11
BeforeOperation..................................................11
BeforeOperationSafety....................................11
FillingtheFuelTank...........................................11
DuringOperation..................................................11
DuringOperationSafety....................................11
StartingtheEngine...........................................12
ShuttingOfftheEngine.....................................14
OperatingtheHandwarmers.............................14
OperatingtheTractionDrive.............................14
UsingtheWheel-ClutchLevers.........................15
OperatingtheSpeedSelector...........................15
OperatingtheAuger/ImpellerDrive...................15
OperatingtheQuickStick®...............................16
ClearingaCloggedDischargeChute................16
OperatingTips.................................................17
AfterOperation....................................................17
AfterOperationSafety......................................17
PreventingFreeze-upafterUse........................17
Maintenance...........................................................18
RecommendedMaintenanceSchedule(s)...........18
MaintenanceSafety..........................................18
PreparingforMaintenance...............................18
CheckingtheEngine-OilLevel..........................19
CheckingandAdjustingtheSkidsand
Scraper.........................................................19
CheckingandAdjustingtheTraction
Cable............................................................20
CheckingandAdjustingtheAuger/Impeller
Cable............................................................20
CheckingtheAuger-Gearbox-OilLevel.............21
ChangingtheEngineOil...................................22
LubricatingtheHexShaft..................................22
ReplacingtheSparkPlug.................................23
ReplacingtheDriveBelts..................................24
ReplacingtheHeadlight....................................25
Storage...................................................................25
StorageSafety..................................................25
StoringtheMachine..........................................25
RemovingtheMachinefromStorage................26
Troubleshooting......................................................27
2
Safety
Thismachinehasbeendesignedinaccordancewith
ANSI/OPEIB71.3specications.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseit,knowshowtoshutofftheengine
quickly,andunderstandsthewarnings.
•Shutofftheenginewheneveryouleavethe
operatingpositionforanyreason.
•Donotputyourhandsorfeetnearmovingparts
onthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
working.
•Keepclearofanydischargeopening.Keep
bystanders,especiallysmallchildren,outofthe
operatingarea.
•Neverallowchildrentooperatethemachine.
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
x 3
1
2
3
4
5
120-9805
decal120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
decal121-6817
121-6817
1.Cutting/dismembermenthazardofhandorfoot,impeller
andauger—keepbystandersaway.
3
decal121-6847
121-6847
1.Cutting/dismembermenthazardofthengersorhand,
impeller—donotplaceyourhandinthechute;shutoffthe
enginebeforeusingthetooltoclearthechute.
decal125-1102
125-1102
Model38841only
1.Engine—shutoff
3.Variablespeedcontrol
2.Slow
4.Fast
decal131-6487
131-6487
Model38842only
1.Engine—shutoff
3.Fast
2.Slow
decal133-8061
133-8061
decal136-7825
136-7825
Model38842only
1.Fuel
2.Fuelshutoff
decal138-0650
138-0650
1.Squeezethelowerlevertoturnleft.5.Cutting/dismembermentofngersorhand,impeller
blade—keepawayfrommovingparts;keepallguardsand
shieldsinplace;removethekeyfromtheignitionbefore
servicingthemachine.
2.Squeezetheupperlevertoengagethetractiondrive.
6.Thrownobjecthazard—keepbystandersaway.
3.Warning—readtheOperator’sManual.7.Squeezetheupperlevertoengagetheimpeller.
4.Cutting/dismembermentofngersorhand,impellerblade—do
notplaceyourhandinthechute;shutofftheenginebefore
usingthetooltoclearthechute.
8.Squeezethelowerlevertoturnright.
4
Setup
1
InstallingtheUpperHandle
NoPartsRequired
Procedure
g293415
2
Installingthe
Wheel-Clutch-CableEnds
NoPartsRequired
Procedure
1.Routeeithertheleftorrightcableendoverthe
lowerhandleandinsertthecableendintothe
holeinthecorrespondingwheel-clutchlever
(Figure5).
g001303
Figure5
1.Wheel-clutchlever
2.Removethenutandwasherfromthehandle,
attachthecableclamponthecabletothe
handle,installthewasherandthenut,and
tightenthenutbyhand(Figure6).
g001304
Figure6
1.Cableclamp(2)
Important:Ensurethatthecurvedsideof
thecableclampisagainstthehandleand
thatthecableisroutedbelowtheclampbolt.
Thecablemustbeinastraightlinefromthe
cableclamptothepointwhereitattachesto
thewheel-clutchlever.
3.Pullthecablejacketdowngentlyuntilthe
wheel-clutchleverisdownandtheslackisout
ofthecable,thentightenthecable-clampnut
securely(Figure7).
5
g248021
Figure7
4.Squeezetheleverfully,thencheckthegap
betweenthebottomofthehandleandtheend
ofthewheel-clutchlever(Figure8).
g001306
Figure8
Note:Thegapshouldbeapproximatelythe
thicknessofapencil(1/4inchor6mm).Ifitis
greater,loosenthecable-clampnut,slidethe
cablejacketupslightly,tightenthecable-clamp
nut,andcheckthegapagain.
5.Repeatsteps2through5fortheothercable.
3
InstallingtheTraction-ControlLinkage
NoPartsRequired
Procedure
g263628
6
4
InstallingtheChute-ControlRod
NoPartsRequired
Procedure
g252615
5
InstallingtheSnow-CleanoutTool
NoPartsRequired
Procedure
g258663
7
6
CheckingtheEngine-Oil
Level
NoPartsRequired
Procedure
Note:Yourmachinecomeswithoilintheengine
crankcase.Beforestartingtheengine,checktheoil
levelandaddoilifnecessary.
RefertoCheckingtheEngine-OilLevel(page19).
7
CheckingtheTirePressure
NoPartsRequired
Procedure
g252396
8
CheckingtheSkidsand
Scraper
NoPartsRequired
Procedure
RefertoCheckingandAdjustingtheSkidsand
Scraper(page19).
8
9
CheckingtheOperationof
theTractionDrive
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted,
themachinemaymoveinthedirection
oppositeofwhatyouintended,causinginjury
and/orpropertydamage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary.
1.Starttheengine;refertoStartingtheEngine
(page12).
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector(page15).
3.Squeezetheleft(traction)levertothehandgrip
(Figure13).
g001011
Figure13
Themachineshouldmoverearward.Ifthe
machinedoesnotmoveormovesforward,
completethefollowing:
A.Releasethetractionleverandshutoffthe
engine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunniondownward(clockwise)on
thespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
4.Releasethetractionlever.
5.MovethespeedselectortoPosition1;referto
OperatingtheSpeedSelector(page15).
6.Squeezetheleft(traction)levertothehandgrip
(Figure13).
Themachineshouldmoveforward.Ifthe
machinedoesnotmoveormovesrearward,
completethefollowing:
A.Releasethetractionleverandshutoffthe
engine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunnionupward(counterclockwise)
onthespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
7.Ifyoumadeanyadjustments,repeatthis
procedureuntilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe
tractioncable;refertoCheckingandAdjusting
theTractionCable(page20)ortakethemachine
toanAuthorizedServiceDealerforservice.
9
ProductOverview
g247809
Figure14
1.Handgrip(2)
10.Dischargechute
2.Auger/impellerlever11.Scraper
3.Speed-selectorlever
12.Auger
4.Handwarmerswitch
13.Skid(2)
5.Tractionlever14.Headlight
6.QuickStick®
discharge-chutecontrol
15.Electric-startbutton
7.Fuel-tankcap16.Electric-startplug-in
8.Oil-lltube/dipstick17.Snow-cleanouttool
9.Chutedeector18.Wheel-clutchlever(2)
g016500
Figure15
1.Primer5.Throttle
2.Key
6.Oil-drainplug
3.Choke
7.Recoil-starthandle
4.Fuel-shutoffvalve
g004217
Figure16
1.Snow-cleanouttool(attachedtothehandle)
Specications
ModelWeightLengthWidthHeight
124.7kg74cm
38841
(275lb)
160cm
(29
inches)
114cm
136.1kg84cm
38842
(300lb)
(63
inches)
(33
inches)
(45
inches)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
10
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Forelectric-startmodelsonly:Useextension
cordsandreceptaclesasspeciedinthemanual.
Inspecttheelectricalcordbeforepluggingitinto
apowersource.Ifthecordisdamaged,replace
it.Unplugthepowercordwheneveryouarenot
startingthemachine.
•Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hair,securelooseclothing,anddonotwearloose
jewelry.
•Thoroughlyinspecttheareawhereyouwillusethe
machine,andremovealldoormats,sleds,boards,
wires,andotherforeignobjects.
•Ifashield,safetydevice,ordecalisdamaged,
illegible,ormissing,repairorreplaceitbefore
beginningoperation.Also,tightenanyloose
fasteners.
•Two-stagemodelsonly:Adjustthecollector
housingheighttoclearagravelorcrushed-rock
surface.
FuelSafety
Fuelisextremelyammableandexplosive.Areor
explosionfromfuelcanburnyouandothers.
•Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachineontheground
beforelling,notinavehicleoronanobject.
•Fillthefueltankoutdoorswhentheengineiscold.
Replacethefuelcapsecurelyandwipeupspills.
•Donothandlefuelwhensmokingoraroundan
openameorsparks.
•Storefuelinanapprovedfuelcontainer,outofthe
reachofchildren.
•Whenfuelisinthetank,tipthemachineonlyas
directedintheinstructions.
•Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
FillingtheFuelTank
•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•Donotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanolby
volume.Performanceproblemsand/orengine
damagemayresultwhichmaynotbecovered
underwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
Donotllabovethebottomofthefueltankneck
(Figure17).
g216203
Figure17
Important:Forbestresults,purchaseonlythe
quantityoffuelthatyouexpecttousein30days.
Otherwise,youmayusefuelstabilizer/conditioner
inthemachineatalltimestokeepthefuelfresh
longerwhenusedasdirectedbythefuel-stabilizer
manufacturer.
DuringOperation
DuringOperationSafety
GeneralSafety
•Shutofftheenginebeforeuncloggingthe
machineandalwaysuseastickorthe
snow-cleanouttool(ifprovided).
•Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.
Keepyourface,hands,feet,andanyotherpart
ofyourbodyorclothingawayfrommovingor
rotatingparts.
11
•Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Exercisecautiontoavoidslippingorfalling,
especiallywhenoperatingthemachineinreverse.
•Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
•Exerciseextremecautionwhenoperatingthe
machineonaslope.
•Donotoperatethemachinewithoutgoodvisibility
orlight.
•Lookbehindandusecarewhenbackingupthe
machine.
•Whennotactivelyclearingsnow,disengagepower
totheauger.
•Exerciseextremecautionwhenoperatingthe
machineonorcrossinggraveldrives,walks,or
roads.Stayalertforhiddenhazardsortrafc.
•Neverattempttomakeanyadjustmentswhile
theengineisrunning,exceptasdirectedinthe
instructions.
•Afterstrikingaforeignobject,shutofftheengine,
removethekey,andinspectthemachinefor
damage.Repairanydamagebeforestartingthe
machine.
•Ifthemachinestartstovibrateabnormally,shutoff
theengineandcheckimmediatelyforthecause.
•Donotruntheengineindoors;exhaustfumesare
dangerous.
•Donotoverloadthemachinecapacityby
attemptingtoclearsnowattoofastarate.
•Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
•Shutofftheenginewheneveryouleavethe
operatingposition,beforeclearingorunclogging
thecollector,impeller,ordischargechute,and
whenmakinganyrepairs,adjustments,or
inspections.
•Neveroperatethemachineathightransport
speedsonslipperysurfaces.
StartingtheEngine
ElectricStart
Note:Tousetheelectricstarter(electric-startmodelsonly),connectapowercordtotheplug-inrstandthen
toapoweroutlet.UseonlyaUL-listed,16-gaugeextensioncordrecommendedforoutdoorusethatisnot
longerthan15m(50ft).
WARNING
Theelectricalcordcanbecomedamaged,causingashockorre.
Thoroughlyinspecttheelectricalcordbeforeusingthemachine.Ifthecordisdamaged,do
notuseit.Replaceorrepairthedamagedcordimmediately.ContactanAuthorizedService
Dealerforassistance.
CAUTION
Ifyouleavethemachinepluggedintoapoweroutlet,someonecaninadvertentlystartthe
machineandinjurepeopleordamageproperty.
Unplugthepowercordwheneveryouarenotstartingthemachine.
12
g257504
Figure18
RecoilStart
g257505
Figure19
13
ShuttingOfftheEngine
Important:Waitforallmovingpartstostopbeforeleavingtheoperatingposition.
g252411
Figure20
Operatingthe
Handwarmers
Operatethehandwarmersasfollows:
•PresstheswitchtotheONpositiontoturnonthe
handwarmers.
•PresstheswitchtotheOFFpositiontoturnoffthe
handwarmers.
g026460
Figure21
1.On/Offswitch3.OFFposition
2.ONposition
OperatingtheTraction
Drive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,
themachinemaymoveinthedirection
oppositeofwhatyouintended,causinginjury
and/orpropertydamage.
Carefullycheckthetractiondriveandadjust
itproperly,ifnecessary;refertoChecking
andAdjustingtheTractionCable(page20)for
moreinformation.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe
tractioncable;refertoCheckingandAdjusting
theTractionCable(page20)ortakethemachine
toanAuthorizedServiceDealerforservice.
1.Toengagethetractiondrive,squeezetheleft
(traction)levertothehandgrip(Figure22).
g001011
Figure22
2.Tostopthetractiondrive,releasethetraction
lever.
14
UsingtheWheel-Clutch
Levers
Thewheel-clutchleversallowyoutomomentarily
disengagethedriveto1orbothwheelswiththe
traction-driveleverstillengaged.Thisenablesyouto
turnandmaneuverthemachineeasily.
Note:Holdingdownthetractionleveragainstthe
handleengagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftuptheright
wheel-clutchleverandsqueezeittowardthehandle
(Figure23).
g001307
Figure23
Note:Thisdisengagesthedrivetotherightwheel
whiletheleftwheelcontinuesdriving,andthemachine
turnstotheright.
Note:Similarly,squeezingtheleftwheel-clutchlever
turnsthemachinetotheleft.
Whenyoucompletetheturn,releasethewheel-clutch
lever,andthedrivere-engagesbothwheels(Figure
24).
g001308
Figure24
Momentarilysqueezingandreleasingtheleftorright
wheel-clutchleveralsoallowsforsteeringadjustments
tokeepthemachinegoinginastraightline,especially
indeepsnow.
Squeezingbothwheel-clutchleverssimultaneously
disengagesthedrivetobothwheels.Thisenables
youtomanuallymovethemachinebackwardwithout
stoppingtoshiftitintoareversegear.Italsoallows
youtomaneuverandtransportthemachinemore
easilywhentheengineisnotrunning.
OperatingtheSpeed
Selector
Thespeedselectorhas6forwardand2reverse
gears.T ochangespeeds,releasethetractionlever
andshiftthespeed-selectorlevertothedesired
position(Figure25).Theleverlocksinanotchat
eachspeedselection.
g001012
Figure25
Operatingthe
Auger/ImpellerDrive
1.Toengagetheauger/impellerdrive,squeeze
theright(auger/impeller)levertothehandgrip
(Figure26).
g001013
Figure26
2.Tostoptheaugerandimpeller,releasetheright
lever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever,
thetractionleverlockstheauger/impeller
leverdown,freeingyourrighthand.To
releasebothlevers,simplyreleasetheleft
(traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhen
youreleasetheauger/impellerlever,donot
operatethemachine.Checktheauger/impeller
cable;refertoCheckingandAdjustingthe
Auger/ImpellerCable(page20)andadjustitif
necessary.Otherwise,takethemachinetoan
AuthorizedServiceDealerforservice.
15
WARNING
Iftheaugerandimpellercontinue
torotatewhenyoureleasethe
auger/impellerlever,youcouldseriously
injureyourselforothers.
Donotoperatethemachine.Takeittoan
AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
HoldthebluetriggercapdowntousetheQuickStick
tomovethedischargechuteandthechutedeector.
Releasethetriggercaptolockthedischargechute
andchutedeectorintoposition(Figure27).
g001014
Figure27
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuick
Sticktothelefttomovethedischargechutetothe
left;movetheQuickSticktotherighttomovethe
dischargechutetotheright(Figure28).
g018894
Figure28
Ifthechutedoesnotturnasfartotheleftasitdoesto
theright,ensurethatthecableisroutedtotheinside
ofthehandles.
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuick
Stickforwardtolowerthechutedeector;moveit
rearwardtoraisethechutedeector(Figure29).
g001016
Figure29
ClearingaClogged
DischargeChute
WARNING
Iftheauger/impellerisrunningbutthereisno
snowcomingoutofthedischargechute,the
dischargechutemaybeclogged.
Neveruseyourhandstoclearaclogged
dischargechute.Thiscouldresultinpersonal
injury.
•Tounclogthedischargechute,stayinthe
operatingpositionandreleasetheleft(traction)
lever.Whilerunningtheauger/impeller,pushdown
onthehandlestoraisethefrontofthemachinea
fewcentimeters(inches)offthepavement.Then
liftthehandlesquicklytobumpthefrontofthe
machineonthepavement.Repeatifnecessary
untilastreamofsnowcomesoutthedischarge
chute.
•Ifyoucannotunclogthedischargechuteby
bumpingthefrontofthemachine,shutoffthe
engine,waitforallmovingpartstostop,and
usethesnow-cleanouttool(Figure16).
Important:Uncloggingthedischargechute
bybumpingthefrontofthemachineonthe
pavementmaycausetheskidstomove.Adjust
theskidsandtightentheskidboltssecurely;
16
refertoCheckingandAdjustingtheSkidsand
Scraper(page19).
OperatingTips
DANGER
Whenthemachineisinoperation,theimpeller
andaugerrotateandcaninjureoramputate
handsorfeet.
•Beforeadjusting,cleaning,inspecting,
troubleshooting,orrepairingthemachine,
shutofftheengineandwaitforallmoving
partstostop.Disconnectthewirefrom
thesparkplugandkeepitawayfromthe
plugtopreventsomeonefromaccidentally
startingtheengine.
•Removeanobstructionfromthedischarge
chute;refertoClearingaClogged
DischargeChute(page16).Usethe
snow-cleanouttool(Figure17),notyour
hands,toremoveanobstructionfromthe
dischargechute.
•Staybehindthehandlesandawayfrom
thedischargeopeningwhileoperatingthe
machine.
•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother
foreignobjectsandcauseseriouspersonal
injurytoyouorbystanders.
•Keeptheareatobeclearedfreeofall
objectsthattheaugercouldpickupand
throw.
•Keepallchildrenandpetsawayfromthe
areaofoperation.
•AlwayssetthethrottletotheFASTpositionwhen
throwingsnow.
•Iftheengineslowsdownunderaloadorthe
wheelsslip,shiftthemachineintoalowergear.
•Ifthefrontofthemachineridesup,shiftthe
machineintoalowergear.Ifthefrontcontinuesto
rideup,liftuponthehandles.
AfterOperation
AfterOperationSafety
GeneralSafety
•Neverstorethemachinewithfuelinthefuel
tankinsideabuildingwhereignitionsourcesare
present,suchashotwaterheaters,spaceheaters,
orclothesdryers.Allowtheenginetocoolbefore
storingthemachineinanyenclosure.
•Whenstoringthemachineformorethan30
days,refertoStorage(page25)forimportant
information.
•Runthemachineafewminutesafterthrowing
snowtopreventfreeze-upofthecollectorand
impeller.
PreventingFreeze-upafter
Use
•Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessive
forcewhentryingtooperatefrozencontrols.
Ifyouhavedifcultyoperatinganycontrolorpart,
starttheengineandletitrunforafewminutes.
•Afterusingthemachine,lettheenginerunfor
afewminutestopreventmovingpartsfrom
freezing.Engagetheauger/impellertoclearany
remainingsnowfrominsidethehousing.Rotate
theQuickSticktopreventitfromfreezing.Shutoff
theengine,waitforallmovingpartstostop,and
removealliceandsnowfromthemachine.
•Withtheengineoff,pulltherecoil-starthandle
severaltimesandpushtheelectric-startbutton
oncetopreventtherecoilstarterandelectric
starterfromfreezingup.
17
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
•Inspectthetractioncableandadjustitifnecessary.
•Inspecttheauger/impellercableandadjustitifnecessary.
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengine-oillevelandaddoilifnecessary.
Every50hours
•Changetheengineoil.Changetheengineoilevery25operatinghourswhen
operatingtheengineunderaheavyload.
Every100hours
•Replacethesparkplug.
Yearly
•Checktheskidsandthescraperandadjustthemifnecessary.
•Inspectthetractioncableandadjustorreplaceitifnecessary.
•Inspecttheauger/impellercableandadjustorreplaceitifnecessary.
•Checktheauger-gearboxoilandaddoilifnecessary.
•Lubricatethehexshaft.
Yearlyorbeforestorage
•Checktheairpressureinthetiresandinatethemto116to137kPa(17to20psi).
•Drainthefuelandruntheenginetodryoutthefueltankandthecarburetoratthe
endoftheseason.
•HaveanAuthorizedServiceDealerinspectandreplacethetractiondrivebeltand/or
theauger/impellerdrivebelt,ifnecessary.
MaintenanceSafety
Readthefollowingsafetyprecautionsbefore
performinganymaintenanceonthemachine:
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
•Alwaysweareyeprotectionwhileperformingan
adjustmentorrepairtoprotectyoureyesfrom
foreignobjectsthatthemachinemaythrow.
•Checkallfastenersatfrequentintervalsforproper
tightnesstoensurethatthemachineisinsafe
workingcondition.
•Donotchangethegovernorsettingsontheengine.
PurchaseonlygenuineT ororeplacementparts
andaccessories.
PreparingforMaintenance
1.Movethemachinetoalevelsurface.
2.Shutofftheengineandwaitforallmovingparts
tostop.
3.Disconnectthespark-plugwire.Referto
ReplacingtheSparkPlug(page23).
18
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine-oillevelandaddoilifnecessary.
g257528
CheckingandAdjustingthe
SkidsandScraper
ServiceInterval:Yearly—Checktheskidsand
thescraperandadjustthemif
necessary.
Checktheskidsandthescrapertoensurethatthe
augerdoesnotcontactthepavedorgravelsurface.
Adjusttheskidsandthescraperasneededto
compensateforwear.
1.Checkthetirepressure;referto7Checkingthe
TirePressure(page8).
2.Loosenthenutsthatsecurebothskidstothe
augersidesuntiltheskidsslideupanddown
easily.
g001570
Figure31
1.3mm(1/8inch)
Important:Theaugerbladesmustbe
supportedabovethegroundbytheskids.
3.Ensurethatthescraperis3mm(1/8inch)above
andparalleltoalevelsurface.
Note:Ifthepavementiscracked,rough,or
uneven,adjusttheskidstoraisethescraper.For
gravelsurfaces,adjusttheskidsfurtherdownto
preventthemachinefrompickinguprocks.
4.Movetheskidsdownuntiltheyareevenwith
theground.
5.Firmlytightenthenutsthatsecurebothskids
totheaugersides.
Note:Toquicklyadjusttheskidsiftheyloosen,
supportthescraper3mm(1/8inch)offthe
pavement,thenadjusttheskidsdowntothe
pavement.
Note:Iftheskidsbecomeexcessivelyworn,
youcanturnthemoverandsettheunusedside
towardthepavement.
19
CheckingandAdjustingthe
TractionCable
ServiceInterval:Aftertherst2hours—Inspect
thetractioncableandadjustitif
necessary.
Yearly—Inspectthetractioncableandadjustor
replaceitifnecessary.
Ifthemachinedoesnotdriveintheforwardorreverse
speedsoritdriveswhenyoureleasethetractionlever,
adjustthetractioncable.
Withthetractionleveldisengaged,ensurethatthe
bottomofthetraction-cablebracketistouchingthe
frameofthemachine(Figure30).
g259431
Figure32
Ifthebottomofthetraction-cablebracketisnot
touchingtheframeofthemachine,theleft(traction)
cableisnotproperlyadjusted.
Toadjustthetractioncable,dothefollowing:
1.Loosenthejamnut.
2.Loosenortightentheturnbuckletountilthe
cableistaughtandthebottomofthebracket
touchestheframeofthemachine.
3.Tightenthejamnut(Figure33).
g001021
Figure33
1.Jamnut2.Turnbuckle
CheckingandAdjustingthe
Auger/ImpellerCable
ServiceInterval:Aftertherst2hours—Inspectthe
auger/impellercableandadjustitif
necessary.
Yearly—Inspecttheauger/impellercableand
adjustorreplaceitifnecessary.
1.Removethe2screwsthatareholdingthebelt
coverinplace(Figure34).
2.Removethebeltcover(Figure34).
g260066
Figure34
3.Withtheauger/impellerleverdisengaged,
ensurethatthegapbetweentheaugerclutch
armandtheframeofthemachineis1.5mm
(1/16inch)asshowninFigure35.
g260108
Figure35
1.1.5mm(1/16inch)
3.Augerclutcharm
2.Frame
4.Iftheauger/impellercableisnotproperly
adjusted,dothefollowingsteps:
5.Loosenthejamnut(Figure36).
20
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