FormNo.3360-378RevA
21inSuperRecycler
®
LawnMower
ModelNo.20099—SerialNo.280000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Safety
ThislawnmowermeetsorexceedstheCPSCblade
safetyrequirementsforwalk-behindrotarylawnmowers
andtheB71.1specicationsoftheAmericanNational
StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.Improperlyusingormaintainingthismower
couldresultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachinecanamputatehandsandfeet
andthrowobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryor
death.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
•Onlyallowresponsibleadults,whoarefamiliarwith
theinstructions,tooperatethismachine.
•Cleartheareaofobjectssuchasrocks,wire,toys,
etc.,whichcouldbethrownbytheblade.Stay
behindthehandlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbefore
operating.Stopmachineifanyoneentersthearea.
•Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
•Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
•Neverdirectdischargedmaterialtowardanyone.
Avoiddischargingmaterialagainstawallor
obstruction.Materialmayricochetbacktoward
theoperator.Stopthebladewhencrossinggravel
surfaces.
•Donotoperatemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety
protectivedevicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengineandwaituntilthebladecomes
toacompletestopbeforecleaningthemachine,
removinggrasscatcher,oruncloggingthedischarge
guard.
•Operatemachineonlyindaylightorgoodarticial
light.
•Donotoperatemachinewhileundertheinuence
ofalcoholordrugs.
•Neveroperatemowerinwetgrass.Alwaysbesure
ofyourfooting;walk;neverrun.
•Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
•Ifthemachineshouldstarttovibrateabnormally,
stoptheengineandcheckforthecauseimmediately.
Vibrationisgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingmachine.
•Seemanufacturer’sinstructionsforproperoperation
andinstallationofaccessories.Onlyuseaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,do
notmowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirection
onslopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall
accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
•Donotmowneardrop-offs,ditches,or
embankments.Youcouldloseyourfootingor
balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassume
thatchildrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunder
thewatchfulcareofaresponsibleadultotherthan
theoperator.
•Bealertandturnmoweroffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyour
viewofachild.
2
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfuelingis
complete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllfueltank.Replacegascapandtighten
securely.
Exhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
•Neveroperatemachineinaclosedarea.
•Keepallnutsandboltstighttobesuretheequipment
isinsafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremove
anyfuel-soakeddebris.Allowmachinetocool
beforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.Disconnectthesparkplugwire
andgroundagainstenginetopreventunintended
starting.
•Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
•Mowerbladesaresharp.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
3
112-8867
1.Lock2.Unlock
114-7982
1.Warning—readthe
Operator’sManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backingup.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
115-8411
1.Unlocked2.Locked
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1.AssemblingandUnfolding
theHandle
Procedure
Assemblingandunfoldingthehandle
improperlycandamagethecables,causingan
unsafeoperatingcondition.
•Donotdamagethecableswhenassembling
andunfoldingthehandle.
•Ensurethatthecablesareroutedtothe
outsideofthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Raisetherearofthemowerhousingtoitshighest
cuttingheightsettingbymovingthe2rearcutting
heightleversallthewayforward.RefertoAdjusting
theCuttingHeightintheOperationsection.
2.Attachthehandleendstothemowerhousingwith
2washersand2handlebolts(Figure3),butdonot
tightenthehandlebolts.
Figure3
1.Washer3.Handleend
2.Handlebolt
Important:Routethecables
under
thehandle
(Figure3).
3.Rotatethehandlerearward(Figure4).
4
Figure4
4.Lockthehandleatyourdesiredheight.Referto
AdjustingtheHandleHeightintheOperation
section.
5.Torquethehandleboltsto120to160in-lb(14to
17N-m).
6.Adjustthecuttingheight.RefertoAdjustingthe
CuttingHeight.
2.FillingtheEnginewithOil
Procedure
Yourmowerdoesnotcomewithoilintheengine.
1.Removethedipstick(Figure5).
Figure5
2.Slowlypouroilintotheoillltubeuntiltheoil
levelreachestheFulllineonthedipstick(Figure5).
Donotoverll.(Max.ll:22oz.(0.65l),type:
10W-30orSAE30detergentoilwithanAPIservice
classicationofSJorhigher.)
Note:Eachtimeyouchecktheoillevel,removethe
dipstickandwipeitclean,insertitintotheoilller
neck(butdonotscrewitin),thenremoveitagain
andcheckthelevel(Figure5).
Note:Ifyouoverlltheengine,poursomeoilout
ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st
5 operating hour s
;changeityearlythereafter.
RefertoChangingtheEngineOil.
5
ProductOverview
Figure6
1.Cuttingheightlever(4)
7.Recoilstarthandle
2.Sparkplug
8.Bladecontrolbar
3.Airlter
9.Upperhandle
4.Oilll/Dipstick10.Grassbag
5.Fueltankcap11.Washoutport
6.Dischargedeector
12.Primer
Figure7
1.Grassbag
3.Reardischargeplug
(installed)
2.Sidedischargechute
Operation
FillingtheFuelTank
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
•Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure8).
Important:Toreducestartingproblems,add
fuelstabilizertothefuelallseason,mixingitwith
gasolinelessthan30daysold.
Figure8
6
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andinsertitinto
theoilllerneck,butdonotscrewitin(Figure9).
Figure9
2.Removethedipstickandchecktheoillevel
(Figure9).IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypouroilintotheoillltubeto
raisetheoilleveltotheFullmarkonthedipstick.
Donotoverll.(Max.ll:22oz.(0.65l),type:
10W-30orSAE30detergentoilwithanAPIservice
classicationofSJorhigher.)
Note:Ifyouoverlltheengine,poursomeoilout
ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
AdjustingtheCuttingHeight
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
Iftheenginehasbeenrunning,themuferwill
behotandcanseverelyburnyou.Keepaway
fromthehotmufer.
Adjustthecuttingheightasdesired.Setallfourwheels
tothesameheight.
Note:Toraisethemower,moveall4cuttingheight
leversforward;tolowerthemower,movethemall
rearward(Figure10).
Figure10
7
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoaposition
comfortableforyou.
Rotatethehandlelock,movethehandletooneofthree
positions,andlockthehandleintoposition(Figure11).
Figure11
1.Handlelock2.Handlepositions
StartingtheEngine
1.Firmlypushintheprimer3timeswithyourthumb,
holdingtheprimerinforasecondbeforereleasing
iteachtime(Figure12).
Figure12
1.Primer
2.Pullthebladecontrolbartothehandle(Figure13).
Figure13
3.Pulltherecoilstarthandle(Figure14).
Figure14
Note:Ifthemowerdoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemowerwillautomaticallykeeppacewith
you(Figure15).
Figure15
Note:Ifthemowerdoesnotfreelyrollbackward
afterself-propelling,stopwalking,holdyourhandsin
place,andallowthemowertorollacoupleofinches
(centimeters)forwardtodisengagethewheeldrive.
Youcanalsotryreachingjustunderthepersonalpace
handletothemetalhandleandpushthemowerforward
acoupleofinches(centimeters);lubricatingthewheel
gearsmayalsohelp(seeLubricatingtheWheelGearsin
theMaintenancesection).Ifthemowerstilldoesnotroll
backwardeasily,contactanAuthorizedServiceDealer.
8
StoppingtheEngine
Releasethebladecontrolbar(Figure16).
Important:Whenyoureleasethebladecontrol
bar,thebladeshouldstopwithin3seconds.If
itdoesnotstopproperly,stopusingyourmower
immediatelyandcontactanAuthorizedService
Dealer.
Figure16
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto
RemovingtheGrassBag)beforerecyclingtheclippings.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforerecyclingtheclippings.
1.Rotatethelockcounterclockwiseonthemulchplug
totheunlockedposition(Figure17).
Figure17
1.Lock
2.Liftthedischargedeectorandinsertthemulchplug
intotheopeningattherearofthemowerhousing
untilitsnapsintoplace(Figure18).
Figure18
1.Dischargedeector
2.Reardischargeplug
3.Rotatetheleverlockclockwiseintothelocked
position(Figure19).
Figure19
1.Mulchplug3.Mulchpluglock
2.Tabs
4.Closethedischargedeector.
Note:Whenyouremovethemulchplug,unlock
theleverlock(rotateitcounterclockwise).
9
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
Aworngrassbagcouldallowdebristobe
thrownandresultinseriouspersonalinjuryor
deathtotheoperatororbystanders.
Checkthegrassbagfrequently.Ifitis
damaged,installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforebaggingtheclippings.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Routethestarterropearoundthelowerropeguide
(Figure20).
Figure20
1.Lowerropeguide
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoilstarthandle.
2.Raiseandholdupthedischargedeector(Figure21).
Figure21
1.Dischargedeector
2.Reardischargeplug
3.Rotatethelockcounterclockwiseonthemulchplug
totheunlockedposition(Figure22).
Figure22
1.Lock
4.Pulloutthereardischargeplug.
5.Hangtheupperfrontedgeofthebagonthenotches
(Figure23).
Figure23
1.Dischargedeector2.Grassbag
6.Lowerthedischargedeector.
10
RemovingtheGrassBag
1.Routethestarterropearoundthelowerropeguide
(Figure24).
Figure24
1.Lowerropeguide
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoilstarthandle.
2.Rotatethelockcounterclockwiseonthemulchplug
totheunlockedposition(Figure25).
Figure25
1.Lock
3.Raisethedischargedeectorandliftthegrassbag
upbythehandleoffthenotches.
4.Insertthemulchplugintotheopeningattherear
ofthemowerhousinguntilitsnapsintoplace
(Figure26).
Figure26
1.Dischargedeector
2.Reardischargeplug
5.Rotatetheleverlockclockwiseintothelocked
position(Figure27).
Figure27
1.Mulchplug3.Mulchpluglock
2.Tabs
6.Closethedischargedeector.
Note:Whenyouremovethemulchplug,unlock
theleverlock(rotateitcounterclockwise).
11
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitandinserttherear
dischargeplug(refertoRemovingtheGrassBag)before
side-dischargingtheclippings.
Important:Ensurethatthereardischargeplugis
lockedinplace(Figure28).
Figure28
1.Mulchplug3.Mulchpluglock
2.Tabs
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure29).
Figure29
2.Liftopenthesidedischargedoor(Figure30).
Figure30
3.Installthesidedischargechuteandclosethedoor
ontothechute(Figure31).
Figure31
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps
above.
Important:Lockthesidedischargedoorafteryou
closeit(Figure32).
Figure32
12
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemowerstrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemowerfor
damage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe2-inch(51mm)settingunless
thegrassissparseoritislatefallwhengrassgrowth
beginstoslowdown.RefertoAdjustingtheCutting
Height.
•Whencuttinggrassover6inches(15cm)tall,mow
atthehighestcuttingheightsettingandwalkslower;
thenmowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themowermay
plugandcausetheenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmower.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,
setthefrontwheelsat2-1/4inches(60mm)and
therearwheelsat2-3/4inches(70mm).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
•Iftherearemorethan5inches(13cm)ofleaves
onthelawn,setthefrontcuttingheightoneortwo
notcheshigherthantherearcuttingheight.
•Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
13
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemower.
Every25hours
•Checktheaircleanerfordirty,loose,ordamagedparts,andcleanorreplacethem
ifnecessary.
•Lubricatetherearwheelgears.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Every50hours
•Changetheengineoil.
•Replacethefuellter.
Every100hours
•Replacetheaircleanerelement(morefrequentlywhenoperatingthemowerindusty
ordirtyoperatingconditions).
•Cleanthecoolingsystem(refertoyourengineowner’smanual).
•Replacethesparkplug.
Beforestorage
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
•RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyour
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure33)beforeperforminganymaintenance
procedure.
Figure33
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitssidewiththeairlterup.
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
14
ServicingtheAirCleaner
Element
ServiceInterval:Every25hours/Yearly(whichever
comesrst)—Checktheaircleaner
fordirty,loose,ordamagedparts,and
cleanorreplacethemifnecessary.
Every100hours/Yearly(whichever
comesrst)—Replacetheaircleaner
element(morefrequentlywhen
operatingthemowerindustyordirty
operatingconditions).
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Unscrewandopentheaircleanercover(Figure34).
Figure34
1.Screw
3.Aircleanerelement
2.Aircleanercover
3.Replacetheaircleanerelement.
4.Installtheaircleanercover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours/Yearly(whichever
comesrst)
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Removethedipstick(Figure35).
Figure35
3.Tipthemowerontoitsside,withtheairlterup,
todraintheusedoiloutthroughtheoillltube
(Figure36).
Figure36
15
4.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure35).
Donotoverll.(Max.ll:22oz.(0.65l),type:
10W-30orSAE30detergentoilwithanAPIservice
classicationofSJorhigher.)
Note:Eachtimeyouchecktheoillevel,removethe
dipstickandwipeitclean,insertitintotheoilller
neck(butdonotscrewitin),thenremoveitagain
andcheckthelevel(Figure35).
Note:Ifyouoverlltheengine,poursomeoilout
ofitasdirectedinChangingtheEngineOil.
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling
center.
ReplacingtheFuelFilter
ServiceInterval:Every50hours/Yearly(whichever
comesrst)
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
Note:Emptythefueltankbeforeperformingthis
procedure;refertoPreparingforMaintenance.
2.Removetheaircleanercovertoprovideeasieraccess
tothefuellter.RefertoChangingtheAirCleaner
Element.
3.Pinchtheclampsandremovetheoldfuellterfrom
thefuelline(Figure37).
Figure37
1.Fuellter2.Clamps
4.Installanewfuellter,andsecureitwiththeclamps
(Figure37).
LubricatingtheWheelGears
ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherearwheels
withacleanrag(Figure38).
Figure38
1.Greasetting
2.Installagreasegunontoeachttingandgentlyapply
2or3pumpsof#2multi-purposelithium-base
grease.
ReplacingtheBlade
ServiceInterval:Beforeeachuseordaily
Every25hours—Replacetheblade
orhaveitsharpened(morefrequently
iftheedgedullsquickly).
Important:
Y ou will need a torque wr ench to install
the blade pr oper l y
.Ifyoudonothaveatorque
wrenchorareuncomfortableperformingthis
procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If
thebladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpenedor
replaceit.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockawoodtoholdthebladesteady
(Figure39).
16
Figure39
4.Removetheblade,savingallmountinghardware.
5.Installthenewbladeandallmountinghardware
(Figure40).
Figure40
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto
60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m)
isverytight.Whileholdingthebladewitha
blockofwood,putyourweightbehindthe
ratchetorwrenchandtightentheboltsecurely.
Thisboltisverydifculttoovertighten.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
Themowermaydislodgematerialfromunder
themowerhousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
•Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave
completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting.
RefertoAdjustingtheCuttingHeight.
2.Movethemowerontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemowerhousing
(Figure41).
Figure41
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemower
housing.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose
fromthemower.
8.Starttheengineandrunitforafewminutestodry
thehousing.
17
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor
Storage
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemowerinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer
tothefuelasdirectedbytheenginemanufacturer.
2.Runthemoweruntiltheenginestopsfromrunning
outoffuel.
3.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
4.Removethewirefromthesparkplugandconnect
thewireontotheretainingpost.
5.Removethesparkplug,add1oz.(30ml)ofoil
throughthesparkplughole,andpullthestarterrope
slowlyseveraltimestodistributeoilthroughoutthe
cylindertopreventcylindercorrosionduringthe
off-season.
6.Looselyinstallthesparkplug.
7.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
1.Rotatethehandleforward(Figure42).
Important:Routethecablestotheoutsideof
thehandleknobsasyoufoldtheupperhandle.
Figure42
2.Tounfoldthehandle,refertoAssemblingand
UnfoldingtheHandleintheSetupsection.
RemovingtheMowerfrom
Storage
1.Removethesparkplugandspintheenginerapidly
usingthestartertoblowtheexcessoilfromthe
cylinder.
2.Installthesparkplugandtightenitwithatorque
wrenchto15ft-lb(20N-m).
3.Connectthewiretothesparkplug.
18
Notes:
19
Notes:
20
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