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  3. PAR 60/2
PAR 60/2

Wacker Neuson PAR 60/2, PAR 10/2, PAR 27/2, PAR 45/2, PAR 6/2 User manual

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Operator's manual
Pneumatic external vibrator
PAR
0200114en 005
12.2009
Manufacturer
Wacker Neuson SE
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator’s manual in German
1 Foreword
1 Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions
concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2009 Wacker Neuson SE
No part of this publication may be reproduced in any form or by any means, elec-
tronic or mechanical, including photocopying, without the expressed written per-
mission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.
Table of contents
4
1. Foreword 3
2. Safety information 5
2.1 Principle .................................................................................................5
2.2 Qualification of the operating personnel ................................................7
2.3 Protective gear ......................................................................................7
2.4 Transport ...............................................................................................8
2.5 Operating safety ....................................................................................8
2.6 Safety during the operation of external vibrators ...................................9
2.7 Safety during the operation of compressed-air appliances ...................9
3. Technical data 10
4. Description 11
4.1 General instructions ............................................................................11
4.2 Application ...........................................................................................11
4.3 Dimensions ..........................................................................................11
4.4 Attachment ..........................................................................................12
5. Maintenance 13
Declaration by the manufacturer 15
DIN EN ISO 9001 Certificate 17
External vibrators Safety information
SV00081en.fm 5
2. Safety information
2.1 Principle
State of the art
This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. Nevertheless, when used improperly, dangers to
the life and limb of the operator or to third persons or damage to the machine or
other materials cannot be excluded.
Proper use
The machine may only be used for the excitation of all kinds of molds and form-
works, vibratory tables, vibratory stands for the compaction of fresh concrete.
Other special applications must be checked and released by WACKER.
Its proper use also includes the observance of all instructions contained in this
operator's manual as well as complying with the required service and mainte-
nance instructions.
Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.
Structural modifications
Never attempt to modify the machine without the written permission of the man-
ufacturer. Failure to do so will endanger your safety! In addition, this will void the
warranty and the liability on behalf of the manufacturer.
Requirements for operation
The ability to operate the machine safely requires:
Proper transport, storage and setup.
Careful operation.
Careful service and maintenance.
Operation
Operate the machine only as intended and only when in proper working condi-
tion.
Operate the machine in a safety-conscious manner with all safety devices at-
tached and enabled. Do not modify or disable any safety devices.
Before starting operation, check that all control and safety devices are function-
ing properly.
Never operate the machine in a potentially explosive environment.
Malfunctions
If you detect a malfunction, you must shut down and secure the machine imme-
diately.
Eliminate the malfunctions that impair safety immediately!
Have damaged or defective components replaced immediately!
Safety information External vibrators
SV00081en.fm 6
Spare parts, accessories
Only use spare parts and accessories from WACKER. Non-compliance will ex-
empt the manufacturer from all liability.
Exclusion of liability
WACKER will refuse to accept liability for injuries to persons or for damage to
materials in the following cases:
Structural modifications.
Improper use.
Improper handling.
Use of spare parts and accessories not produced by WACKER.
Operator's manual
Always keep the operator's manual near the machine or near the worksite for
quick reference.
If you have misplaced the operator's manual or require an additional copy, con-
tact your WACKER representative or download it from the Internet
(www.wackerneuson.com).
Always hand over this operator's manual to other operators or to the future owner
of the machine.
Country-specific regulations
Observe the country-specific regulations, standards and guidelines in reference
to accident prevention and environmental safety, for example those pertaining to
hazardous materials and wearing protective gear.
Complement the operator's manual with additional instructions taking into ac-
count the operational, regulatory, national or generally applicable safety guide-
lines.
Cleaning
Always keep the machine clean and be sure to clean it each time you have fin-
ished using it.
Do not use gasoline or solvents. Danger of explosion!
Checking for signs of damage
Inspect the machine when it is switched off for any signs of damage at least once
per work shift.
Do not start the machine if there is visible damage or defects.
Have any damage or defects eliminated immediately.
External vibrators Safety information
SV00081en.fm 7
2.2 Qualification of the operating personnel
Operator qualifications
Only trained personnel are permitted to start and operate the machine. The fol-
lowing rules also apply:
You are physically and mentally fit.
You have received instruction on how to independently use the machine.
You have received instruction in the proper use of the machine.
You are familiar with required safety devices.
You are authorized to start machines and systems in accordance with the
standards governing safety.
You have been assigned to work on the machine by your company.
Incorrect operation
Incorrect operation or misuse by untrained personnel can endanger the health
and safety of the operator and also cause machine and material damage.
Operating company responsibilities
The operating company must make the operator's manual available to the oper-
ator and ensure that the operator has read and understood it.
Work recommendations
Please observe the recommendations below:
Work only if you are in a good physical condition.
Work attentively, particularly as you finish.
Do not operate the machine when you are tired.
Carry out all work calmly, circumspectly and carefully.
Never operate the machine under the influence of alcohol, drugs or medica-
tion. This can impair your vision, reactions and your judgment.
Work in a manner that does not endanger others.
2.3 Protective gear
Work clothing
Clothing should be appropriate, i.e. should be close-fitting but not restrict your
movement.
Do not wear long hair loosely, loose clothing or jewelry including rings. These ob-
jects can easily get caught or be drawn in by moving machine parts.
Personal protective gear
Wear personal protective gear to avoid injuries or health hazards:
Non-skid, hard-toed shoes.
Work gloves made of durable material.
Overalls made of durable material.
Hardhat.
Ear protection.
Safety information External vibrators
SV00081en.fm 8
Ear protection
This machine generates noise that exceeds the country-specific permissible
noise levels (individual rating level). It may therefore be necessary to wear ear
protection.
WACKER recommends that you always wear ear protection.
2.4 Transport
Switching off the machine
Switch off the equipment before transport and release the pressure of the com-
pressed-air line.
Transporting the machine
Secure the machine on the transport device against tilting, falling or slipping.
2.5 Operating safety
Work environment
Familiarize yourself with your work environment before you start work. This in-
cludes e.g. the following items:
Obstacles in the work and traffic area.
The load-carrying capacity of the ground.
The measures needed to cordon off the construction site from public traffic.
The measures needed to secure walls and ceilings.
Options available in the event of an accident.
Starting the machine
Observe the safety information and warning notices located on the machine.
Never attempt to start a machine that requires maintenance or repairs.
Start the machine as directed in the operator's manual.
Vertical stability
Always make sure that you maintain a safe distance when working with the ma-
chine. This applies particularly when working on scaffoldings, ladders, etc.
External vibrators Safety information
SV00081en.fm 9
2.6 Safety during the operation of external vibrators
Using stable formwork
Only use stable molds and formwork for attaching the external vibrator. Tighten
the fastening screws.
Molds and formworks that are not firm enough or loose connections may over-
load the motor or result in being damaged themselves.
Check whether your formwork is suitable for receiving external vibrators:
Attachment possibility.
Sufficient stability for the used external vibrator type (dependent on the per-
formance).
Your WACKER representative will be happy to assist you.
Using the correct fastening clamp
Attach the external vibrator using the fastening clamp which is suitable for the ex-
ternal vibrator and the formwork.
2.7 Safety during the operation of compressed-air appliances
Connecting compressed-air lines
Only use compressed-air lines which have not been damaged.
Use compressed-air lines which are as short as possible. Lay the compressed-
air lines as straight as possible or with a large curve radius. This minimizes the
pressure drop.
Lock the compressed-air couplings fully into place.
The pressure will be released suddenly if the compressed-air lines are discon-
nected due to an incorrect setup. This can result in movements of open hose
ends and injury to persons or damage to property.
Selecting the correct cross section for the lines
The cross section for the compressed-air lines has to be dimensioned according
to the operation of compressed-air equipment.
Opening compressed-air lines
Release the pressure of the compressed-air lines before opening the com-
pressed-air couplings.
Technical data
TD00726en.fm 10
3. Technical data
PAR 6/2 PAR 10/2 PAR 27/2 PAR 45/2 PAR 60/2
Item no. 0007922 0007923 0007924 0007925 0610096
Operating weight
kg
(lb):
6.3
(13.9)
7.2
(15.9)
15.3
(33.7)
16.5
(36.4)
17.0
(37.5)
Vibrations rpm: 12,500 13,500 15,500 8,500 14,500
Centrifugal force kN:6 10274560
Air consumption l/min
(gal/min):
870
(230)
1,100
(291)
1,580
(417)
1,660
(439)
1,840
(486)
Operating pressure bar: 6
Sound pressure level
*
L
pA
* measured at 1 m distance in accordance with EN ISO 11204 at nominal rpm in the air
dB(A) 104 107 105 99 106
Sound power level
**
L
wA
** measured in accordance with ISO 3744 at nominal rpm in the air
dB(A) 112 115 113 107 114
Description
T01076en.fm 11
4. Description
4.1 General instructions
Clear the air line of the compressor before connecting it to the equip-
ment by pushing air through it. Check if coupling, strainer and seal are
clean. Discharge the water more frequently in winter to prevent the de-
velopment of ice in the compressor or the pressurized tank.
Use a water or oil separator if there is a high moisture or oil content in
the compressed air.
4.2 Application
Concrete compaction in structural and civil engineering for formwork
vibration of highly reinforced objects or for exposed concrete.
Building of streets and freeways for thick boards and finishers.
Civil engineering of industry pre-cast segments and prestressed con-
crete structures, mining with explosion hazards.
Pre-cast segments and precast concrete factories for the manufacture
of pre-cast structures; for the charging of tilting tables, vibrating tables
etc.
4.3 Dimensions
PAR 27/2, PAR 45/2, PAR 60/2
PAR 6/2, PAR 10/2
Description
T01076en.fm 12
4.4 Attachment
A bracing profile (e.g. U 80) has to be mounted on the relevant attach-
ment points of the mold for the attachment of the outer vibrator (1). The
saddle clamp (2) of the external vibrator (1) or a special, planed steel
plate for the connection of the saddle clamp (2) will be welded onto the
bracing profile. All welding seams have to be performed in uninterrupt-
ed step welding. The external vibrator (1) itself will be pushed with the
connected plug under the free bolt (3) of the saddle clamp (2) and fix-
ated with the slotted nose which is connected to the engine case (4)
with the flanged nut (5) of the eye bolt (torque wrench setting 400 Nm).
If enough saddle clamps (2) exist, the external vibrator (1) can be re-
moved and moved from the saddle clamp (2) by opening the flanged
nut (5) in accordance with the concreting process.
1
4
2
3
5
Maintenance
T01077en.fm 13
5. Maintenance
The machine is maintenance-free.
Maintenance
T01077en.fm 14
www.wackerneuson.com
Declaration of incorporation
Manufacturer
Wacker Neuson SE
Preußenstraße 41
80809 München
Product
Declaration of incorporation
We hereby declare that this product is designed for installation in a machine and that com-
missioning is only permitted once it has been determined that this machine corresponds to
the terms of the following EC guidelines:
2006/42/EC
Guidelines and standards
This is to certify that this product meets and complies with the relevant regulations and re-
quirements of the following guidelines and standards:
2006/42/EC, 2006/95/EC
Authorized person for technical documents: Axel Häret
Munich, 01.12.2009
Type PAR
Product type Pneumatic external vibrator
Item no. 0007922, 0007923, 0007924, 0007925, 0610096
Dr. Michael Fischer
Head of Research and Development
Franz Beierlein
Head of product management
/